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Ablaze also provides the complete turnkey project with technical know-how, designed, developed, and equipped with all facilities by a company under contract. Bromine Recovery plant: Cold process to hot process .HBr production Plant Sulphuric acid concentration plant Sulphuric acid dilution plant Nitric Acid concentration plant Solvent Recovery plant
Ablaze Export Pvt. Ltd. intends to offer the definitive distillation systems with the Glass Lined Reactor along with the other assembly items as same as type AGR. This will undoubtedly help to upscale it up to the production design, and it helps in replicating the conditions of the production process much more closely.
The construction material is indeed a prime aspect in the equipment selection process, exclusively when you are dealing with a product that demands a higher level of corrosion resistance property and purity too. In this case, the glass, as well as glass linings, are the most likely choices among the top ones. Both of them offer similar benefits; however, some distinct differences highlight their characteristics separately.
Pertinent Features of Glass Lined Reactor With Glass Cover
Advantages of Glass Lined Reactor With Glass Cover
The mixture of metal-glass material in the production administers the advantages of both of the prime peripherals. Extraneous steel production will offer much-needed strength to the Glass Lined Reactor. At the same time, the lining on the internal glass will surely give them protection against global corrosion and also have a non-contaminating smooth surface. It will result in the following:
Dimension Table
DESCRIPTION | UNIT | AGR/GL 25 | AGR/GL 50 | AGR/GL 100 | AGR/GL 250 |
---|---|---|---|---|---|
Reactor Nominal Capacity | ltr. | 25 | 50 | 100 | 250 |
Heat Exchanger (Exchange Surface) | m2 | 0.5 | 1 | 1.5 | 3 |
Jacket Design Pressure | bar(g) | -1 to +6 | -1 to +6 | -1 to +6 | -1 to +6 |
Vessel Design Pressure | bar(g) | -1 to +6 | -1 to +6 | -1 to +6 | -1 to +6 |
Plant Working Temperature | ºC | -20 to +180 | -20 to +180 | -20 to +180 | -20 to +180 |
Plant Design Temperature | ºC | -25 to +200 | -25 to +200 | -25 to +200 | -25 to +200 |
Plant Working Pressure | bar(g) | 1 | 0.7 | 0.5 | 0.5 |
Feed Vessel | No. × ltr. | 2 × 5 | 1 × 10 | 1 × 20 | 1 × 50 |
Receiver Vessel | No. × ltr. | 2 × 5 | 1 × 10 | 1 × 20 | 1 × 50 |
Vapour Line Column | DN | 50 | 80 | 100 | 150 |
Rupture Disc | bar(g) | 0.5 | 0.5 | 0.5 | 0.5 |
Stirrer Speed | rpm | 20 to 250 | 20 to 250 | 20 to 250 | 20 to 250 |
This is a unique combination for storage most reactive & hazarded chemicals in a glass, we are manufacturing horizontal or vertical borosilicate glass Reactor / Tanks are a cost-effective solution for chemical storage.
Diagram
Technical Specification
NOMINAL CAPACITY LTR | Diameter mm | Length mm | CAT. REF. |
---|---|---|---|
100 Liter | 470 | 1020 | ASCY100 |
150 Liter | 470 | 1315 | ASCY150 |
200 Liter | 600 | 1190 | ASCY200 |
300 Liter | 600 | 1590 | ASCY300 |
400 Liter | 600 | 1715 | ASCY400 |
500 Liter | 760 | 1550 | ASCY500 |
The MIXER -SETTLER is a revolutionary new device, which makes phase separation automatic and simple, irrespective of the concentration of two phases (interface height). The mixer-settler is the name given to a type of EXTRACTOR made up of a number of mixing and settling chambers connected alternately in series. In the mixing chambers, optimum mass transfer is achieved by through mixing of two phases with the aid of pumps and stirrers. In the simplest case, the MIXER -SETTLER consist of an adjustable overflow valve, stirrer drive assembly and settling zone.
The Mixer Settler has a wide application in the Process Industry , Particularly in
Stirrer Drive Assembly
The mixing chamber consists of a cylindrical glass cover in which a variable speed stirrer drive is fitted. Glass impeller Stirrer creates a negative pressure at the inlet, which can be used to draw liquid from a previous stage in the process. In the mixing zone, a turbine stirrer with variable speed unit mixes the two phases and the mass transfer takes place during dispersion.
Separation Zone
Separation of phases takes place in two phases. Firstly, The turbulent flow in the mixing zone must be brought under control and converted into axial flow. Then the mixer passes into the separation zone where the two phases separate, due to their specific gravity difference.
Auto Continuous Separation
The adjustable overflow valve assembly at one end of the vessel can be set for any interface height. The position of the overflow weir is adjusted to suit the relative densities of the two phases. This valve can be operated externally such that the interface height can be set or reset depending on the operating process conditions. The separating head incorporates an internal overflow weir, which is manually adjusted using a hand wheel.
Visual Monitoring
The transparency of Borosilicate glass facilitates the adjustment of the overflow valve by visual monitoring whereby any change in the process conditions resulting into a change in layer (interface) height can be immediately adjusted by resetting the overflow valve. The resetting of the separation height is very simply achieved by rotating the hand wheel of the overflow valve assembly in the clock or anti-clock direction.
Large Interface Plane Area
The horizontal glass vessel of the MIXER-SETTLER provides a large interface area of separation two immiscible liquid phases for a given volume. This enhances the efficiency of the separation process.
Overview Of The System
The system consists of the following adjustable overflow valve, stirrer drive assembly and settling zone.
The combination of Glass Reactor with Rectification Column (borosilicate glass 3.3 distillation attachments) is an attractive approach that has been used effectively in the chemical and pharmaceutical industries.
In general, there is an important position in the manufacture of highly refined and highly pure products such as fine chemicals, plant protection agents, vitamins and pharmaceuticals, metal-free and highly corrosion-resistant material.
Best Manufacturer, Supplier & Exporter of Glass Reactor with Rectification Column, providing top notch after sales services to our clients with 100% satisfaction.
The working theory of the laboratory rectification tower: fluid mixing by partial gasification and condensation for several periods, as the various components have different instability characteristics, so that they can achieve the objective of mixture separation.
The rectifying glass reactor is famous for cleaning spices, intermediate pharmaceutical, new material, etc. For practice, the “reaction” and “distillation” processes are often sequentially performed to ensure that the initial materials react to the target products within the same equipment.
Key Features :
Types of Applications :
Diagram
Dimension Table
Product Modle | AGRRC-10 | AGRRC-20 | AGRRC-30 | AGRRC-50 | AGRRC-80 | AGRRC-100 |
---|---|---|---|---|---|---|
Volume(L) | 10 | 20 | 30 | 50 | 80 | 100 |
Neck No. on Cover | 6 | 6 | 6 | 6 | 6 | 6 |
External Diameter of Inner Vessel(mm) | 230 | 290 | 330 | 365 | 410 | 460 |
External Diameter of Outer Vessel(mm) | 290 | 330 | 365 | 410 | 460 | 500 |
Cover Diameter(mm) | 265 | 265 | 265 | 265 | 340 | 340 |
Vessel Height(mm) | 450 | 550 | 730 | 850 | 950 | 950 |
Motor Power(W) | 140 | 140 | 140 | 140 | 250 | 250 |
Vacuum Degree(Mpa) | 0.098 | 0.098 | 0.098 | 0.098 | 0.098 | 0.098 |
Rotation Speed(rpm) | 50-600 | 50-600 | 50-600 | 50-600 | 50-600 | 50-600 |
Torque(Nm) | 2.23 | 2.23 | 2.23 | 2.23 | 3.98 | 3.98 |
Power(V) | 220 | 220 | 220 | 220 | 220 | 220 |
Dimension(mm) | 650x650x1900 | 700x500x200 | 700x500x210 | 700x500x230 | 1000×700×250 | 100×700×2700 |
Materials | 3.3High borosilicate glass,0.25L-200L is optional | |||||
Receiving Flask | 3.3High borosilicate glass,1L-100L is optional | |||||
Type of Stirring | different types of stirring paddles (anchor, paddle frame, impeller etc), which can be used for the stirring and mixing of different viscosity liquid. | |||||
Condenser | 3.3High borosilicate glass,(0.3 ~3)square meters is optional |
Coil Condensers
Coil Condensers are commonly used for the process of vapor condensation as well as examines the cooling of liquids. Condensers are manufactured by binding many parallel coils together in a glass shell. These coils are built of different diameters using various bore tubes.
Design of Coil Condenser
The Coil condensers are commonly used to separate or remove heat from refrigeration or an air-conditioning system. Occasionally they are accustomed to the intention of heating the air streams. Coil condensers are among the four essential components in an air-conditioning or the refrigeration cycle. The refrigerant then enters the system as a superheated gas and gets condensed in the coil tubes. The refrigerant then leaves the coil in the form of a liquid.
Methods of Using the Coil Condensers
Vapors from bottom
It is effortless to install the Vapor method over a reactor. However, it may result in the condensate to return at its condensing temperature. You must be careful while working with this method that the condensate must not be in excess, and it must not lead to the blocked coils and create back pressure. Usually, the use of a reflux divider is advised to be installed below the condenser that will take the distillate out.
Boilers
Boilers are usually used for the evaporation process carried out for various liquids by passing the hot steam through the coils. Boilers are manufactured by combining many parallel coils in a glass shell. The coils in the boilers are specially designed to provide you with a much bigger cross-section than Condensers.
Angled Hose Connector Assemblies
Angled hose connector assemblies are usually made from either metal or plastic and must connect the condensers to the flexible hose. These can be provided with a rubber gasket, a mating flange, and nut bolts.
Immersion
Immersion-type heat exchangers are generally used to control the exothermic reaction happening in the glass vessels. Immersion-type heat exchangers can be used along with the vessels that have a bigger and wider bottom outlet. Such heat exchangers come with a central hole in the coil battery so that a stirrer can be mounted at the bottom of the heat exchanger.
In most of the applications, the cooling water is usually used in the coils with a maximum pressure of 2.7 bar g; you can also use them along with the hot steam having a maximum pressure of 3.5 bar g. In the latter case, all the coils are entirely immersed in the liquid. Immersion procedure is not advised to use with the products having crystallization tendency.
Product coolers
Product coolers are generally used to cool various types of liquids that are used for the process of cooling the distillates in the distillation system. Unlike other coil condensers, among the product coolers, the product passes through the coil battery, and the coolant passes through the shell. This transfer process will give the product more time to get cooled.
Preventive measures while using coil condensers
Final Thoughts
Ablaze Export Pvt. Ltd. is one of the leading Coil condensers manufacturers in India. We are into the production of many standard chemical process equipment as well as we also provide customized process equipment. We have years of experience serving customers across India as well as delivering our products across the world.
Dimension Table
Heat Transfer Area (HTA) | - | - | - | - | - | - | Jacket | Coolant | *FCSA | CAT. REF. |
---|---|---|---|---|---|---|---|---|---|---|
(m2) | DN | D/DN1 | L | L1 | L2 | Type | Cap. Ltr. | Rate Kg/h | SHELL (cm2) | |
0.2 | 40 | 16 | 600 | 85 | 100 | A | 1 | 750 | 4.5 | AHE1.5/2 |
0.35 | 50 | 16 | 600 | 90 | 100 | A | 1.25 | 1300 | 5 | AHE2/3.5 |
0.35 | 80 | 16 | 600 | 90 | 100 | A | 2 | 1300 | 5 | AHE3/3.5 |
0.5 | 100 | 19 | 600 | 120 | 100 | A | 4 | 2400 | 30 | AHE4/5 |
0.6 | 100 | 19 | 750 | 120 | 100 | A | 6 | 2400 | 30 | AHE4/6 |
1 | 150 | 25 | 600 | 150 | 100 | B | 9 | 2600 | 52 | AHE6/10 |
2.5 | 300 | 25 | 600 | 250 | 125 | B | 25 | 5700 | 175 | AHE12/25 |
4 | 300 | 25 | 900 | 250 | 125 | B | 35 | 5700 | 175 | AHE12/40 |
4 | 400 | 25 | 600 | 265 | 125 | B | 60 | 6200 | 450 | AHE16/40 |
5 | 400 | 25 | 700 | 265 | 125 | B | 70 | 6200 | 450 | AHE16/50 |
6 | 450 | 40 | 750 | 325 | 150 | B/C | 100 | 4800 | 820 | AHE18/60 |
8 | 450 | 40 | 900 | 325 | 150 | B/C | 110 | 6200 | 820 | AHE18/80 |
Our stable multipurpose glass reactor is the simple reactor lifting method. It is specifically designed for kilo-lab applications, chemical process development, and GMP complaint APIs.
The explosion proof design (ATEX) of the reactor and the inert materials allow the safe processing of solvents and acids in a completely sealed reaction vessel. The portable reactor system can be easily adjusted and the glass reactor is designed with a lifting / lowering mechanism to open and clean quickly and efficiently.
The Agitated Glass Nutsche filters are commonly used in the following industries for the production purposes, chemical industry, pharmaceutical industry, and laboratory industries, and many others. (ANFD) Agitated Nutsche Filter Dryer Manufacturer produces the ANFD’S for the purpose of filtration as well as drying the material in the same unit.
The Glass Nutsche Agitated Filters are designed specifically for efficient filtration to allow for liquid to Solid- Separation, it can be comfortably combined with our regular reaction unit. Both contact parts are inert and thus permit a range of pharmaceutical, chemical, and solvent equipment to be used. An appropriate filter is used to separate the solid particles of the slurry, forming a filtered cake. The Filtrate Flows downwards and can be obtained from the valve at the bottom outlet, Also easily remove the filter Cake.
Agitated Glass Nutsche Filters are commonly used in herbal medicines, cosmetics, kilo-Laboratory, pharmaceutical and agrochemical industries as well as food industries.
Non-Jacketed Glass Nutsche Filters sized up to 400 Liters
Glass Jacketed Nutsche Filters size 5 Liter up to 100 Liters.
Primary Features :
Advantages :
Applications :
Commercial Uses
Agitated Nutsche filters are commonly used in the following industries for the production purposes; chemical industry, pharmaceutical industry, and laboratory industries, and many others. (ANFD) Agitated Nutsche Filter Dryer Manufacturer produces the ANFD’S for the purpose of filtration as well as drying the material in the same unit.