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Ablaze Export Pvt. Ltd
Vadodara, Gujarat, India
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Our Products

  1. Industrial Valves 8 Products available
  2. Industrial Plastic Pipes 4 Products available
  3. Chemical Equipment 5 Products available
  4. Heat Exchangers 5 Products available
  5. Building Hardware 3 Products available
  6. Chemical Machinery & Plant 18 Products available
  7. Pipeline Accessories 5 Products available
  8. Pipe Tees 5 Products available
  9. Generators 4 Products available
  10. Valves & Valve Fittings 6 Products available
  11. Others 106 Products available

Other Products / Services #3400685

Hose Connector

We are manufacturer and supplier of this product.
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Trunkey Projects

Ablaze also provides the complete turnkey project with technical know-how, designed, developed, and equipped with all facilities by a company under contract. Bromine Recovery plant: Cold process to hot process .HBr production Plant Sulphuric acid concentration plant Sulphuric acid dilution plant Nitric Acid concentration plant Solvent Recovery plant

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Glass Stirrer

25,000 - 1.50 Lakh /Set Get Latest Price
  • Min. Order (MOQ) 2 Set
In the majority of glass plant installations, vessels find universal applications as reactors, re-boilers, receivers and seperators as well as for storage, feed or measuring. Vessels are available in spherical & cylindrical shape form 5 to 500 litre capacity. All vessels are provided with bottom outlet nozzle for which a suitable valve can be selected from the range of valves. Both spherical and cylindrical vessels can be supplied with graduation to special order. Cylindrical vessel can be supplied with glassmetal jacket also.
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GLR Reactor With Glass Cover

  • Jacket Design Pressure -1 to +6 bar(g)
  • Vessel Design Pressure -1 to +6 bar(g)
  • Plant Working Temperature ºC -20 to +180
  • Rupture Disc (bar(g)) 0.5
  • Stirrer Speed (RPM) 20 to 250
  • Usage Labs

Ablaze Export Pvt. Ltd. intends to offer the definitive distillation systems with the Glass Lined Reactor along with the other assembly items as same as type AGR. This will undoubtedly help to upscale it up to the production design, and it helps in replicating the conditions of the production process much more closely.

 

The construction material is indeed a prime aspect in the equipment selection process, exclusively when you are dealing with a product that demands a higher level of corrosion resistance property and purity too. In this case, the glass, as well as glass linings, are the most likely choices among the top ones. Both of them offer similar benefits; however, some distinct differences highlight their characteristics separately.

 

Pertinent Features of Glass Lined Reactor With Glass Cover

  • It is highly suitable to have a significant value, a low volume production level making it work from around 25 liters to 630 liters.
  • It has clear visibility or transparency that would work better to have a fair understanding during the development of the whole process.
  • The Glass Lined Reactor is capable of working for cryogenic reactions under the temperature around -90°C.
  • It has a Glass Lined Steel Stirrer that helps to achieve zero contamination.
  • It has excellent mechanical stability and supports the heat transfer.
  • It is CIP Capable.
  • It is equipped with twin distillate receivers to keep the operation continuing without breaking a vacuum.
  • It baffles with the PT100 when the temperature sensors are provided.

 

Advantages of Glass Lined Reactor With Glass Cover

The mixture of metal-glass material in the production administers the advantages of both of the prime peripherals. Extraneous steel production will offer much-needed strength to the Glass Lined Reactor. At the same time, the lining on the internal glass will surely give them protection against global corrosion and also have a non-contaminating smooth surface. It will result in the following:

 

  • A corrosion-resistant property against both the acids as well as the bases.
  • Immense operating pressure and temperature.
  • The ability of adding and removing the heat to the batch.

Dimension Table

DESCRIPTION UNIT AGR/GL 25 AGR/GL 50 AGR/GL 100 AGR/GL 250
Reactor Nominal Capacity ltr. 25 50 100 250
Heat Exchanger (Exchange Surface) m2 0.5 1 1.5 3
Jacket Design Pressure bar(g) -1 to +6 -1 to +6 -1 to +6 -1 to +6
Vessel Design Pressure bar(g) -1 to +6 -1 to +6 -1 to +6 -1 to +6
Plant Working Temperature ºC -20 to +180 -20 to +180 -20 to +180 -20 to +180
Plant Design Temperature ºC -25 to +200 -25 to +200 -25 to +200 -25 to +200
Plant Working Pressure bar(g) 1 0.7 0.5 0.5
Feed Vessel No. × ltr. 2 × 5 1 × 10 1 × 20 1 × 50
Receiver Vessel No. × ltr. 2 × 5 1 × 10 1 × 20 1 × 50
Vapour Line Column DN 50 80 100 150
Rupture Disc bar(g) 0.5 0.5 0.5 0.5
Stirrer Speed rpm 20 to 250 20 to 250 20 to 250 20 to 250
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Storage Glass Reactor

  • Type Horizontal or Vertical
  • Volumes From 5 to 500 Liter Capacity.
  • Temperatures From -20°F (-30°C) to 400°F (200°C)
  • Material Glass
  • Usage Labs
  • Feature Hard Structure

This is a unique combination for storage most reactive & hazarded chemicals in a glass, we are manufacturing horizontal or vertical borosilicate glass Reactor / Tanks are a cost-effective solution for chemical storage.

Diagram


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Technical Specification

NOMINAL CAPACITY LTR Diameter mm Length mm CAT. REF.
100 Liter 470 1020 ASCY100
150 Liter 470 1315 ASCY150
200 Liter 600 1190 ASCY200
300 Liter 600 1590 ASCY300
400 Liter 600 1715 ASCY400
500 Liter 760 1550 ASCY500
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Reflux Divider Manually Operated

In this component, the reflux is adjusted by means of valve on the outlet connection. When the valve is fully opened the divider is set to total distillate off-take. Since the reflux pipe is higher than the outlet connection. By regulating the valve, the reflux ratio can be continuous adjusted up to total reflux.
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Chemical Process Plant

Ablaze has concept and history of developing and supplying process systems to chemical industry and helps to improve environment by offering exhaust gas absorption and waste water treatments. Reclamation of chemicals solvents from waste air or liquid streams often plays important part in becoming economical viable process.All around the actual synthesis material flows accumulate in the chemical and pharmaceutical industry, which must be cleaned under environmental aspects or still contain resources. At the same time, the requirements of the environmental protection laws also must be adhered to as well as the cost-saving preparation and recycling of resources.
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Glass Nutsch Filters

8.70 Lakh - 25 Lakh /Piece Get Latest Price
Glass Nutsch filters can easily be combined with other reactors for solid liquid separation after the process . The inert materials allow safe processing in a inert atmosphere of a wide range of solvents and acids in a completely sealed glass system under full vacuum.The slurry is transferred into the filter. The solid content in the slurry is held back by the filter cloth forming a filter cake, while the filtrate runs away to the outlet valve in the bottom plate. The filtering stage finishes when the filtrate is of small quantity, which can be shortened by squeezing the filter cake by turning the height adjustable stirrer.The cake is removed easily from the top by opening the cover and lowering the glass filter vessel, which is fixed to the lifting device. The same lifting device is used to lower the bottom for accessing the filter cloth for cleaning and exchange.
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Process Reactors System In Glass

The Process Reactors which can be used in a Laboratory or a Production Plant. lookout uses a unique process plant approach when designing our systems and approaching our projects. Suitability of the equipment for the application, Pressure, Temperature, Operator Safety, and Comfort are just some of the considerations used by our engineers. Many other options including Phase Separation, Solids Addition, Reflux Control, Automation, Data Acquisition, and Process Control available on customer request.
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Kilo Lab Glass Plant

2.50 Lakh - 25 Lakh /set Get Latest Price
The kilo lab is designed for safe execution of larger-scale reactions. we provides designs rugged enough for the full-scale production of Active Pharmaceutical Ingredients (APIs) keeping in mind the nature of the aggressive materials produced.
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The Glass Reactor Systems

3.50 Lakh - 18.50 Lakh /Set Get Latest Price
The Glass Reactor Systems is a common term for a type of rector widely used in the process industries. It is used for a variety of process operations such as dissolution of solids, product mixing, chemical reactions, batch distillation, crystallization, extraction and polymerization. Our Glass Reactor systems assurance the best performance in pilot plant, kilo lab and chemical production - for scale up to cGMP manufacturing of APIs and chemicals. Our versatile reactors are connected to nutsch filters, mixing vessels and scrubbers for additional process steps.
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Rotary Evaporator Microwave

Performance FeatureMWave-500 multifunctional microwave chemistry workstation, integrating microwave synthesis, distillation, concentration, pressurized or decompressive reaction and low temperature microwave reaction together, is a multipurpose workstation for microwave chemistry researches.This product inherits technologies of former MAS microwave synthesis system and combines advanced microwave chemistry tools developed.MWave-5000 has study and durable mechanical structure and intelligent integrated system for data monitoring and software control.It is capable of working with external vacuum pump, low-temperature circulation cooling system and other commonly-used auxiliary equipment for chemical reactants.It is a fully functional, convenient and modern chemical experimental instrument
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Product Cooler

AHEF product coolers are general-purpose coolers used, typically, for the cooling of products from distillation columns. The coolers are connected directly to the product outlet of the column by means of DN1. The product then flows from the top to the bottom of the unit through the coil battery across which the cooling water flows counter currently from bottom to top.
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Heating Circulators

Applications of Heating and Cooling Circulators:Closed loop cooling and heating circulators are used for rotary evaporator , SSGlass reactor (micro, lab & pilot scale), heat exchanger, fermentors etc. in laboratories pilot plant of all pharmaceuticals, chemical, beverage, paint, dye, petrochemical, agrochemical etc. industries & in research & educational institutes. Some of the basic features of Cooling and Heating Circulators:Cooling baths with temperatures upto -75CHeating baths with temperatures upto 250CHeating & Cooling in common bath for -75C to 200CAll parts in touch with process fluid designed of SS-304Closed loop systems with single fluid for -60C to 200CNo fuming of thermic fluid in closed loop systemsAccurate temperature controlSuitable for reactor sizes from 1 ltr. to 500 ltrs.PC operated programmable system.Chillers for rotavapours etc.
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Chemical Processing Plant

We are offering chemical processing plant.This is a versatile unit and can be used as reaction distillation unit, fractional distillation unit or a combination of both. All features of reaction distillation unit and fractional distillation unit are incorporated. The unit is available in vessel size of 20, 50, 100, 200, 300, 500 ltr. And is suitable for operation under atmospheric pressure and full vacuum.
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Concentric Reducer

We are manufacturer and supplier of this product.
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Glass Mixer Settler

  • Application Industrial Use
  • Voltage 220V
  • Frequency 50Hz
  • Driven Type Electric
  • Automation Grade Semi-automatic
  • Material Glass

The MIXER -SETTLER is a revolutionary new device, which makes phase separation automatic and simple, irrespective of the concentration of two phases (interface height). The mixer-settler is the name given to a type of EXTRACTOR made up of a number of mixing and settling chambers connected alternately in series. In the mixing chambers, optimum mass transfer is achieved by through mixing of two phases with the aid of pumps and stirrers. In the simplest case, the MIXER -SETTLER consist of an adjustable overflow valve, stirrer drive assembly and settling zone.

 

The Mixer Settler has a wide application in the Process Industry , Particularly in

  • Azeotropic Distillation
  • Extractive Distillation
  • Steam Distillation
  • Esterification Distillation

 

Stirrer Drive Assembly

The mixing chamber consists of a cylindrical glass cover in which a variable speed stirrer drive is fitted. Glass impeller Stirrer creates a negative pressure at the inlet, which can be used to draw liquid from a previous stage in the process. In the mixing zone, a turbine stirrer with variable speed unit mixes the two phases and the mass transfer takes place during dispersion.

 

Separation Zone

Separation of phases takes place in two phases. Firstly, The turbulent flow in the mixing zone must be brought under control and converted into axial flow. Then the mixer passes into the separation zone where the two phases separate, due to their specific gravity difference.

 

Auto Continuous Separation

The adjustable overflow valve assembly at one end of the vessel can be set for any interface height. The position of the overflow weir is adjusted to suit the relative densities of the two phases. This valve can be operated externally such that the interface height can be set or reset depending on the operating process conditions. The separating head incorporates an internal overflow weir, which is manually adjusted using a hand wheel.

 

Visual Monitoring

The transparency of Borosilicate glass facilitates the adjustment of the overflow valve by visual monitoring whereby any change in the process conditions resulting into a change in layer (interface)  height can be immediately adjusted by resetting the overflow valve.  The resetting of the separation height is very simply achieved by rotating the hand wheel of the overflow valve assembly in the clock or anti-clock direction.

 

Large Interface Plane Area

The horizontal glass vessel of the MIXER-SETTLER provides a large interface area of separation two immiscible liquid phases for a given volume. This enhances the efficiency of the separation process.

 

Overview Of The System

The system consists of the following adjustable overflow valve, stirrer drive assembly and settling zone.

Diagram


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Reflux Divider Automatically Operated (MAGNETICALLY)

This type of reflux divider uses a swinging funnel mechanism. The funnel, which has a soft iron core sealed into it, is operated magnetically from outside the column, so that the condensate can be removed from the column and reflux returned to the column in correct ratio. Activation of the electro-magnet moves the funnel into the off-take position. The electro-magnet and timer should be ordered separately. Main nozzle (DN2) is provided for ARHM 9 and above sizes. Electro MagnetElectro-magnet is used to operate magnetically operated Reflux dividers. When On the magnet attracts the swinging funnel of the reflux divider so that distillate can be taken off.Electro-magnets are to be mounted outside the glass column, just near to the reflux divider, with the help of adjustable fittings. This is designed to use with Timers to maintain correct ration between Off and On timings of its activation.Electro-magnet work on 220V DC power supply, for which an output socket is provided in the Timer. TimerTimer is designed to use with Electro-magnets to provide a correct ratio of reflux and distillate when operating a Magnetically operated reflux divider.Two independent knobs are provided for time settings of Reflux and Off-take. During Offtake it activates the electro-magnet, which attracts the swinging funnel of reflux divider, and distillation comes out. Both periods can be set accurately within a range of 0-50 seconds.Timer work on a power supply of 230V, 50Hz.
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Column Adaptor-flat Top

This is generally used as a header of shell & tube heat exchanger and column.
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Glass Reactor With Rectification Column

  • Neck No. on Cover 6
  • Vacuum Degree(Mpa) 0.098
  • Rotation Speed(rpm) 50-600
  • Power(V) 220
  • Materials 3.3high Borosilicate Glass, 0.25l-200l is Optional
  • Usage Industrial

The combination of Glass Reactor with Rectification Column (borosilicate glass 3.3 distillation attachments) is an attractive approach that has been used effectively in the chemical and pharmaceutical industries.

 

In general, there is an important position in the manufacture of highly refined and highly pure products such as fine chemicals, plant protection agents, vitamins and pharmaceuticals, metal-free and highly corrosion-resistant material.

 

Best Manufacturer, Supplier & Exporter of Glass Reactor with Rectification Column, providing top notch after sales services to our clients with 100% satisfaction.

 

The working theory of the laboratory rectification tower: fluid mixing by partial gasification and condensation for several periods, as the various components have different instability characteristics, so that they can achieve the objective of mixture separation.

 

The rectifying glass reactor is famous for cleaning spices, intermediate pharmaceutical, new material, etc. For practice, the “reaction” and “distillation” processes are often sequentially performed to ensure that the initial materials react to the target products within the same equipment.

 

Key Features :

  • Integrated stainless steel tube, mobile frame structure, reaction vessel cover with 5 necks for re-fluxing, liquid feeding, temperature measurement, etc.
  • Borosilicate glass3.3, good chemical and physical properties.
  • PTFE seal, to keep high-precision sealing under poor working state.
  • Japan technology AC gear reducer motor, strong torsion, no noise.
  • PTFE stirring paddle is suitable for stirring and mixing different kinds of materials.
  • PTFE discharge valve can discharge materials thoroughly and quick.

 

Types of Applications :

  • Boiling under reflux and coil heat exchanger distillation
  • Boiling with shell and heat exchanger under reflux and distillation
  • Distillation with phase separation
  • Vacuum distillation
  • Rectification purpose

Diagram


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Dimension Table

Product Modle AGRRC-10 AGRRC-20 AGRRC-30 AGRRC-50 AGRRC-80 AGRRC-100
Volume(L) 10 20 30 50 80 100
Neck No. on Cover 6 6 6 6 6 6
External Diameter of Inner Vessel(mm) 230 290 330 365 410 460
External Diameter of Outer Vessel(mm) 290 330 365 410 460 500
Cover Diameter(mm) 265 265 265 265 340 340
Vessel Height(mm) 450 550 730 850 950 950
Motor Power(W) 140 140 140 140 250 250
Vacuum Degree(Mpa) 0.098 0.098 0.098 0.098 0.098 0.098
Rotation Speed(rpm) 50-600 50-600 50-600 50-600 50-600 50-600
Torque(Nm) 2.23 2.23 2.23 2.23 3.98 3.98
Power(V) 220 220 220 220 220 220
Dimension(mm) 650x650x1900 700x500x200 700x500x210 700x500x230 1000×700×250 100×700×2700
Materials 3.3High borosilicate glass,0.25L-200L is optional
Receiving Flask 3.3High borosilicate glass,1L-100L is optional
Type of Stirring different types of stirring paddles (anchor, paddle frame, impeller etc), which can be used for the stirring and mixing of different viscosity liquid.
Condenser 3.3High borosilicate glass,(0.3 ~3)square meters is optional
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Heating Cooling Oil Bath

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Speed Variator ( Drive )

3 Phase non-flame proof regulators are available to control the speed of stirrer drives.
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Column Packing Raschig Ring

Rasching ring up to 25mn are of neutral glass.40mn and 50mm Rasching rings are available in borosilicate glass.
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Stirrer Drive Motor ( Non-Flame Proof )

A 1400 RPM 3 Phase non-flameproof motor with built-in gear is supplied along with a flexible shaft. A motor coupling to couple the flexible shaft to motor is also provided. Other end of the flexible shaft is to be fitted into the chuck.
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Microwave Synthesis Workstation

Performance FeatureTwo channel temperature monitor system is designed for large scale reaction states such as liquid, solid and liquid-solid mixture .Advanced microwave power auto-adjust function based on reaction temperature .Mechanical and Magnetic stirring devices are transferable.TFT color LCD screen is monitoring the whole process of reaction.The intake of inert gases has been equipped.
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Concentration Plant

Nitric Acid Concentration PlantConcentrated Nitric Acid CNA ( i.e. high-strength nitric acid at 98 -99% ww.) is an important chemical for Chemical & Pharmaceutical industries in general (like polymers & plastics, dyestuff, bulk drugs, explosives, Fertilizers and other important organic nitro-compounds). This acid is frequently used as nitrating acid. Industrially manufactured Nitric acid is obtained as a weak acid solution, at a concentration of about 65% -67% ww (max.), which is of no use whatsoever for the various processes stated above, Owing to the physical behavior of the nitric acid water system, it is not possible to remove excess water from this weak acid by a fractional distillation process because this solution forms an azeotrope, a constant acid water boiling composition at about 68% ww. acid. To concentrate this acid further an extractive distillation process by adding concentrated sulphuric acid needs to be employed. While the water goes this sulphuric acid gets diluted, which can be again re-concentrated and reused for the concentration of dilute nitric acid again. Reconcentration of weak Sulphuric Acid The dilute sulphuric acid stream coming off the bottom of the Extractive Distillation Column is reconcentrated back to the same service by using BVRs sulphuric acid re-concentration plant, which can be coupled directly with the nitric acid concentration system so that no cooling of the weak sulphuric acid is necessary, thus saving a large amount of heating energy for the economical benefit of the user.
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Nitric Acid Concentration Plant

  • Application Labs
  • Voltage 380V
  • Automatic Grade Automatic, Semi Automatic
  • Driven Type Electric
  • Material Steel
  • Plant Type Nitric Acid

Diagram


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Gas Scrubber In Glass

2.50 Lakh - 8.50 Lakh /Set Get Latest Price
  • Min. Order (MOQ) 2 Sets
  • Application gas scrubbers
  • Supply Ability 4 Unit/Units per Month
  • Packaging Details as per export packing
  • Place of Origin Gujarat, India
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Glass Coil Condenser

  • Material Glass
  • Application Industrial Use
  • Weight 7-105kgs
  • Voltage 380V
  • Keep the Maximum Coolant Pressure to 2.7 Bars.
  • Features Durable

Coil Condensers

Coil Condensers are commonly used for the process of vapor condensation as well as examines the cooling of liquids. Condensers are manufactured by binding many parallel coils together in a glass shell. These coils are built of different diameters using various bore tubes.

 

Design of Coil Condenser

The Coil condensers are commonly used to separate or remove heat from refrigeration or an air-conditioning system. Occasionally they are accustomed to the intention of heating the air streams. Coil condensers are among the four essential components in an air-conditioning or the refrigeration cycle. The refrigerant then enters the system as a superheated gas and gets condensed in the coil tubes. The refrigerant then leaves the coil in the form of a liquid.

 

Methods of Using the Coil Condensers

Vapors from bottom

It is effortless to install the Vapor method over a reactor. However, it may result in the condensate to return at its condensing temperature. You must be careful while working with this method that the condensate must not be in excess, and it must not lead to the blocked coils and create back pressure. Usually, the use of a reflux divider is advised to be installed below the condenser that will take the distillate out.

 

Boilers

Boilers are usually used for the evaporation process carried out for various liquids by passing the hot steam through the coils. Boilers are manufactured by combining many parallel coils in a glass shell. The coils in the boilers are specially designed to provide you with a much bigger cross-section than Condensers.

 

Angled Hose Connector Assemblies

Angled hose connector assemblies are usually made from either metal or plastic and must connect the condensers to the flexible hose. These can be provided with a rubber gasket, a mating flange, and nut bolts.

 

Immersion

Immersion-type heat exchangers are generally used to control the exothermic reaction happening in the glass vessels. Immersion-type heat exchangers can be used along with the vessels that have a bigger and wider bottom outlet. Such heat exchangers come with a central hole in the coil battery so that a stirrer can be mounted at the bottom of the heat exchanger.

 

In most of the applications, the cooling water is usually used in the coils with a maximum pressure of 2.7 bar g; you can also use them along with the hot steam having a maximum pressure of 3.5 bar g. In the latter case, all the coils are entirely immersed in the liquid. Immersion procedure is not advised to use with the products having crystallization tendency.

 

Product coolers

Product coolers are generally used to cool various types of liquids that are used for the process of cooling the distillates in the distillation system. Unlike other coil condensers, among the product coolers, the product passes through the coil battery, and the coolant passes through the shell. This transfer process will give the product more time to get cooled.

 

Preventive measures while using coil condensers

  • Let the vapors pass via shell only.
  • Keep the maximum coolant pressure to 2.7 bars.
  • Coolant flow must be adequate for the process.
  • The use of steam in the coil is prohibited.
  • Coolant must be heated but not to its boiling point.
  • Turn the coolant control valve slowly.
  • Let the coolant drain freely.
  • You can use coils made from brine in a closed circuit.
  • Connect the water main to a flexible hose.
  • Ensure water left in the coil doesn’t freeze.
  • Condensers must be mounted only in a vertical position

 

Final Thoughts

Ablaze Export Pvt. Ltd. is one of the leading Coil condensers manufacturers in India. We are into the production of many standard chemical process equipment as well as we also provide customized process equipment. We have years of experience serving customers across India as well as delivering our products across the world.

Dimension Table

Heat Transfer Area (HTA) - - - - - - Jacket  Coolant *FCSA CAT. REF.
(m2) DN D/DN1 L L1 L2 Type Cap. Ltr. Rate Kg/h SHELL (cm2)  
0.2 40 16 600 85 100 A 1 750 4.5 AHE1.5/2
0.35 50 16 600 90 100 A 1.25 1300 5 AHE2/3.5
0.35 80 16 600 90 100 A 2 1300 5 AHE3/3.5
0.5 100 19 600 120 100 A 4 2400 30 AHE4/5
0.6 100 19 750 120 100 A 6 2400 30 AHE4/6
1 150 25 600 150 100 B 9 2600 52 AHE6/10
2.5 300 25 600 250 125 B 25 5700 175 AHE12/25
4 300 25 900 250 125 B 35 5700 175 AHE12/40
4 400 25 600 265 125 B 60 6200 450 AHE16/40
5 400 25 700 265 125 B 70 6200 450 AHE16/50
6 450 40 750 325 150 B/C 100 4800 820 AHE18/60
8 450 40 900 325 150 B/C 110 6200 820 AHE18/80
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Easy Reactor Lifting System

  • Temperature Range -60 °C (-90 °C) to +200 °C
  • Triple Wall Reactor for Cryogenic (-90d °C) Chemistry
  • Material of Construction Borosilicate glass 3.3, PTFE, PFA, FEP, PEEK
  • Available Capacity 10 Litre, 20 Litre, 50 Litre, and 100 Litre
  • Features Easy Opening & Cleaning of Reactor, Interchangeable Reactor of Different Capacities
  • Usage Labs

Our stable multipurpose glass reactor  is the simple reactor lifting method. It is specifically designed for kilo-lab applications, chemical process development, and GMP complaint APIs.

 

The explosion proof design (ATEX) of the reactor and the inert materials allow the safe processing of solvents and acids in a completely sealed reaction vessel. The portable reactor system can be easily adjusted and the glass reactor is designed with a lifting / lowering mechanism to open and clean quickly and efficiently.

 

  • “ZERO” Hold Up with Temperature Sensing Valve
  • Touch Screen HMI Panel along with Process Monitoring & Control

Diagram


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Cooling Bath

Cooling bath is used for cooling the glass vessel with ice crystals. Cooling bath is provided with cushioned vessel holding ring, a bottom outlet sealing arrangement and a lid.
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Gas Scrubber Unit

A gas scrubber finds vast application in industrial units where chemical reactions cause gases to be released. These gases may be corrosive or dangerous in nature and need to be treated before disposal. A gas scrubber finds application in such industries. Depending on the nature of vapours to be absorbed, the scrubbing liquid is chosen. The unit comes complete with flasks, along with packed absorption column, coil condenser and receiver to collect the dissolved gases. The unit can be supplied with reservoir capacity up to 100 litres. The gas absorption capacity varies depending on the gas and scrubbing liquid used and can range up to 40m3 hour.
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Glass Nutsche Filter

  • Automatic Grade Automatic
  • Driven Type Electric
  • Capacity It Comes with a Variety of Working Capacity from 5 Liters to 200 Liters Jacketed While a 400-liter Variant Comes with a Single Wall.
  • Temperature It Can Handle Up to 200ºc of Temperature.
  • Filter Cloth It Comes with a Variety of Mesh Sizes and Moc that are Available as per Request.
  • Construction Material It is Built with Borosilicate Glass and Ptfe

The Agitated Glass Nutsche filters are commonly used in the following industries for the production purposes, chemical industry, pharmaceutical industry, and laboratory industries, and many others. (ANFD) Agitated Nutsche Filter Dryer Manufacturer produces the ANFD’S for the purpose of filtration as well as drying the material in the same unit.

 

The Glass Nutsche Agitated Filters are designed specifically for efficient filtration to allow for liquid to Solid- Separation, it can be comfortably combined with our regular reaction unit. Both contact parts are inert and thus permit a range of pharmaceutical, chemical, and solvent equipment to be used.  An appropriate filter is used to separate the solid particles of the slurry, forming a filtered cake. The Filtrate Flows downwards and can be obtained from the valve at the bottom outlet, Also easily remove the filter Cake.

 

Agitated Glass Nutsche Filters are commonly used in herbal medicines, cosmetics, kilo-Laboratory, pharmaceutical and agrochemical industries as well as food industries.

Non-Jacketed Glass Nutsche Filters sized up to 400 Liters

Glass Jacketed Nutsche Filters size 5 Liter up to 100 Liters.

 

Primary Features :

  • With the same production capacity, the price of S.S system is 1.5-2 times than glass one.
  • Installation of Glass one is easier. It can be finished in 1 hour with two people.
  • Delivery time of Glass one is usually 20 days, while S.S one usually in 60 days or longer.
  • Glass one is lighter, small space occupied and easy to move. Glass one is visible and can adjust the condition of the experiment quickly and accordingly.
  • The anti-corrosion ability of Glass one is stronger than the S.S SPD system.
  • While in R&D or pilot produce procedure, glass SPD system is better; While in large-scale production, you can choose S.S one.

 

Advantages :

  • Transparency offers visibility of processes.
  • Possible vacuum filtering.
  • Recovery of very high solvents.
  • At the ambient level, nitrogen spills into the reactor.
  • Very High Filtration Efficiency.
  • Safety is ensured, and surfaces of heat transfer may be given to preserve filtration temperature.
  • Solvents remain in the closed structures and so no harmful vapors in the environment remain released. 

 

Applications :

  • It can be applied for Heating & Drying process
  • It can be used for Solid & Liquid Separation process
  • It can be used for the Crystallization process
  • It can be used for the Filtration process
  • It can be used for Chromatography
  • It can be used for Solid Phase Peptide Synthesis (SPPS)

 

Commercial Uses

Agitated Nutsche filters are commonly used in the following industries for the production purposes; chemical industry, pharmaceutical industry, and laboratory industries, and many others. (ANFD) Agitated Nutsche Filter Dryer Manufacturer produces the ANFD’S for the purpose of filtration as well as drying the material in the same unit.

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Decantor (Separator)

Decantation is a process of separation of two immiscible liquids, having different densities.When these liquids are allowed to settle, two distinct layers are formed, heavier at bottom and lighter at top. This is a decantor which is suitable for continuous decantation. The mixture of liquids is continuosly feed in the decantor at low velocity. This allows sufficient residence time for the formation of separate layers. The light phase liquid enters the dip pipe at lower and overflow in the discharge pipe and is removed from the bottom. This decantor provides continuous separation, visul monitoring, and ensures separation even after feeding is stopped.Decantor can be provided with adjustable overflow valve, (Type B) to adjust the position of interface for different operating situations.
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Heating Mantle

As an alternative to heating bath, electric heating mantle can also be supplied for spherical & cylindrical vessels. Its heating power varies according to the nominal capacity of the vessel involved. This heating mantle is sub-divided into several heating zones each of which is equipped with a temperature probe so that surface temperature of the vessel can be monitored.This work in conjunction with the control unit include in the supply to prevent local hot spots occuring. The control unit also includes energy regulators, which can be used to control the heat input separately for each heating zone depending on the liquid level. Notes :1. Power coating S.S. Heating bath can be supplied on request. This should be specified during inquiry stage.2. S.S. Copper coil can be supplied on request. This should be specified during inquiry stage.3. In all cases, electrical supply should be specified when ordering. All heating mantles are non-flame prooftype.Flame proof heating mantle can be supplied on request.
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Continuous Temperature Indicator

This instrument displays and controls the temperature continously by switching the power supply ON and OFF in an electrical heating equipment as per the initial settings of heating temperature, band width and reset temperature. The instrument consists of a Temperature controller, a series magnetic controller and a Resistance Temperature Detector (RTD). RTD is put into the Thermometer Pocket of the glass vessel and desired settings are done.As the temperature in the vessel reaches to the set heating temperature, the temperature controller cuts the power in heating the equipment.Power starts on again as the temperature goes down as per the settings of band width and reset temperature.
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Heating Baths Jacketed With Coil & Heater

M.S Jacketed Heating Bath is provided with a coil inside to circulate either steam or heat transfer fluid depending upon the application. Provision for placing a electrical heater is also kept. (Non Flame proof)- Heater can also be provided along with the bath on request.Although the standard heating bath is specifically designed for spherical vessel , similar bath for cylindrical vessel can also be supplied on special order. This heating bath can be fitted with suitable temperature control equipments if required.
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MS PP Lined Elbows

Size: 25 NB TO 300 NB.Bend Outer Body ASTM A 234 Gr WPB SCH-40.Flange ASTM A 105IS 2062.Lining: PPPP Liners are directly procured from Suppliers.ALL MS PP Lined Elbows are tested as Per ASTM F 1545 Which Includes Visual, Dimensional, Hydro Test at 29.8 Kgcm2 and Spark Test 15 KVA
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Lined Mushroom & Nuts

Super Provides MS PFAFEP Lined Mushrooms from 80 NB to 600 NB.
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CS PP Lined Pipes

Super Provides CS PP Lined Pipes from 25 NB TO 300 NB Size.The Pipe Material used is 106 Grade B Sch 40 from 25 NB to 150 NB and above Sch 20 Pipes are used.The Flanges used are of ASTM A 105IS 2062.Super Procures PP Liners Directly from Manufactures and do the PP Lining in Pipes.ALL CSPP Lined Pipes are tested as Per ASTM F 1545 Which Includes Visual, Dimensional, Hydro Test at 29.8 Kgcm2 and Spark Test 15 KVA.
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Blind

We are manufacturer and supplier of this product.
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Heating Baths With Coil & Heater

M.S Heating bath is used for electrical or steam heating of glass vessels. Depending upon the temperature requirements, different types of thermic fluids oil or water can be used as heating media. Heating bath is provided with a pair of NON flame proof heaters with digital controller box, M.S coil for passing the steam or cooling water, cushioned vessel holding ring, a bottom outlet sealing arrangement, a lid and threaded socket type inlets and outlets.
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Glass Boiler

Type AHEB4, AHEB6 and AHEB9 glass coil-type boiler is normally mounted in external circulatory loops using a spherical vessel as the main still. It should not be installed in the bottom of a flask or column. The other types of glass coil-type boiler detailed on this page is again mounted in circulatory loops but as its nominal bore is same at the top and bottom, this unit can under certain circumstances, be installed one above the other to achieve multiples of the basic heat transfer area. The maximum pressure in the coils is 3.0 bar g. The maximum differential pressure across the coils is 3.0 bars. Please refer to the performance data for glass coil-type. PRECAUTIONS TO USE GLASS BOILER ARE AS FOLLOWSFlexible hoses must be used on the coil inlet and outlet and must have sufficient fall to avoid the collection of condensate.To avoid the possibility of steam hammer, the steam main should be adequately trapped.
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Stirring Assembly With Mechanical Seal

A stirrer is assembled in chuck with mechanical seal and approciate reducer. This assembly is convenient to install on a vessel. This assembly mainly consists of :A. Glass Stirrer (ASTBASTVASTP)B. Chuck and seal. (ASCA)C. Glass Reducer (APR)
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PTFE Stirrer

This stirrer produces axial primary flow with a radial component and is particularly suitable for homogenisation and suspension. It is also suitable for general stirring and the vessel wall. It can also be used for dispersion(including from gases) and emulsification. This stirrer is available in three combinations (like PropellerTurbineAnchor type.)
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Spherical Vessel With Nozzle At 90

This vessel is used in circulatory boiler systems. Additional nozzles can be provided on the equator on request for special requirement.
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MS PFA Lined Elbows

Details :Size 25 NB TO 300 NB.Bend Outer Body ASTM A 234 Gr WPB SCH-40SS 304SS 316.Flange ASTM A 105IS 2062SS 304SS 316.Lining: PFAResin used for Making PFA Liners is procured from DuPont.ALL MS PFA Lined Elbows are tested as Per ASTM F 1545 Which Includes Visual, Dimensional, Hydro Test at 29.8 Kgcm2 and Spark Test 15 KVA.
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Ptfe Lined Instrument Tee

MS PFAFEPPP Lined Instrument TeeSize: 25 NB TO 300 NB.Instrument Tee Outer Body Main Bore MS Circle Branch Flange IS 2062 Branch Pipe ASTM A 106 Grade B Temperature:FEP-Max 180 Degree Celsius.PFA Max: 200 Degree Celsius.PP Max: 100 Degree Celsius.Flange Connection: ANSI B 16.5.Face to Face: ANSI B 16.10.Spark Testing of PFAFEPPP at 15 KVA.Hydro Test at 29.8 kgcm2.
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Ptfe Lined Equal Cross

MS PFAFEPPP Lined Equal CrossSize: 25 NB TO 300 NB.Outer Body ASTM A 395 Gr 60-40-18.Temperature:FEP-Max 180 Degree CelsiusPFA Max: 200 Degree Celsius.PP Max: 100 Degree Celsius.Flange Connection: ANSI B 16.5.Face to Face: ANSI B 16.10Spark Testing of PFAFEPPP at 15 KVAHydro Test at 29.8 kgcm2.
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PTFE Lined Reducers

MS PFAFEPPP Lined ReducersSize: 25 NB TO 300 NB.Outer Body ASTM A 395 Gr 60-40-18.Temperature:FEPMax 180 Degree Celsius.PFA Max: 200 Degree Celsius.PP Max: 100 Degree Celsius.Flange Connection: ANSI B 16.5.Face to Face: ANSI B 16.10.Spark Testing of PFAFEPPP at 15 KVA.Hydro Test at 29.8 kgcm2.
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  • Mr. Rohit Gupta (Ablaze Export Pvt. Ltd)
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