Other Products / Services #652023

Specialized maintenance services, offered by Allan Smith Engineering, are widely acknowledged for optimal engineering solutions. Maintenance of cement clinker is essential for prolonged performance and hence, we make sure that the machine performs in the long run. Our professional engineers perform a quality check on the mechanical parts. The hindered equipment is replaced as per the requirement. For further queries, get in touch with our experts.

Acquire the best kiln audit services in Thane (Maharashtra) by approaching Allan Smith Engineering. We are backed by a professional staff that holds expertise in kiln auditing. We make sure that no client faces the slightest inconvenience after acquiring our kiln audit service. As per the client requirement, the data is maintained for clinker and cement used. For further queries, feel free to get in touch with us now.

Precision maintenance describes the maintenance culture in a facility. Specifically, a precision maintenance plan involves performing maintenance work in a consistent, precise, and industry-accepted way. If properly implemented, this means that the maintenance should yield the exact same results regardless of whosoever is performing the work. At Allan Smith Engineering, were agile at rendering precision repairing services. Feel free to contact us for acquiring precision repairing services in the city.

Machines and gears often face alignment problems when not used for a prolonged period or overused. Thermal changes in gearboxes can be especially difficult to calculate. Often the input shaft temperatures will be different from the output shaft temperatures. This causes the gearbox shaft alignments to change in the horizontal plane as well as the vertical plane. Approach us and find the best solution by acquiring cold alignment services offered by Allan Smith Engineering. Our staff provides optimal quality cold alignment services across the region. For further queries, get in touch with us.

Our services of kiln alignment having mission Dynamic analysis of all spare parts of kiln to maintain accuracy in measurement, zero tolerance, by our experienced and specialized team lashed with modernized specific tools to monitor closer observation through latest international technology.

Our services Benefits

Our service team targeted to reduce operating cost and increases the wear life in various kiln design, speed, process, products, and completion of work within the time frame. Our focus to find reason through analytical audit of kiln and its spares to eliminate wear problem with providing suitable solution.

Significant of Floating Point Plane ( FPP) Alignment :-

Alignment is a starting point for any mechanical maintenance program in rotary kiln, it includes all mechanical characteristics of the kiln. Initially we study geometrical status of kiln spares , support system then analyze axis of rotation as accordingly .After collection and analysis of data we stabilize balance on every support station .The floating point method is designed to bring a point on the reference plane with the aim of accomplishing uniform load sharing with all support roller.

Now a days Finite Element Analysis is being used to analyze failure analysis. FEA Analysis Services finds extensive application of FEA is in aerospace, automotive industry as well. In FEA, exact virtual model of machine element has been tested under practical conditions. Depending upon the test results, machine element can modify for its best performance in practice. We use FEA to carry out design review of kiln and components under normal operation. The review and corrections ensures reliable and dependable operation,

Recently we had carried out F.E.A. analysis to establish root cause of cement kiln support roller shaft shearing.

We calculate shell distortion and bend our standard method of shell stress analysis, the data analyzed on base of polar diagram for eccentricity and local deformation. We manure shaft deflection to analyze hidden crank of the shell and support roller position. We have team to weld shell crack /shell change/ Stabilizing circumferential crack. We provide following test for shell.

• Non destructive testing (NDT)


• Ultrasonic test (UT)


• Magnetoscopic test (MT)

Support roller deflection :-

We carry out support roller deflection measurement , a dynamic deflection during normal kiln operation , data recorded for complete operation of kiln with high precision digital dial gauge of accuracy of 0.001mm the deflection indicate hidden bend in kiln shell support roller shaft strength under operation load etc

Kiln shell run out/eccentricity and hidden crank induced cyclical shaft deflection and lead incipient of fatigue crack in the shaft.

Static deflection of shaft will be higher but this we cant measure, we can measure only variation in deflection during operation, the static deflection only can measure only in shut down

Hot kiln alignment parallelism of centre axis of kiln and all support rollers. Kiln misalignment influence on load distribution on support rollers. Our alignment method applied by precision total station , measurement are taken in kiln normal operation and each measurement taken two times because of we allow to determine kiln axis deformation with a precisian below + / - 1 mm with high reliability.

Problems like hot bearing, excessive wear on roller and tire, excessive wear on thrust roller, Vibration in kiln pair, can be eliminate by carrying out hot kiln alignment. Our company having new technologies devices and software which make easy to procure highly precise and accurate measurement, our most specialized field measurement and analysis of kiln. We process our measurement through automating measurement and calculation analysis which is not only for presentation also provide guideline for aligning and supervising machine repair. We also provide animated rotary kiln shell in report.

Scopes of services

1.Set two horizontal reference line and benchmark on each pair

2.Following measurement is to be carried out

A. kiln axles position vertical and horizontal plane

B.Rollers axles position and skewing and operating angle

C.Rollers inclination and foundation frame axial slop

D.Support rollers profile (Mechanical wear of running surface)

E.Support rollers shaft deflection in reference to the pair (If any crank formation)

F.Thrust roller position with reference to kiln axis

G.Tire and shell temperature

H.Tire migration / air gap

I.Shell profile

J.Wobbling of tire and girth gear

3.General mechanical inspection mesh ( girth gear pinion), bearing and shaft condition, seals , thrust roller assembly , cover and housing

4.Calculation of deviation in axis vertical and horizontal plane and kiln slope.

5.Adjustment program schedule

6.Adjustment as per procedure

7.Survey of final axis position and rollers skewing adjustment.

8.Preparation of complete report with recommendation

9.Elastic shell deformation survey. Shell ovality check.

10.Measurement of kiln drives system equipment.

11. Kiln parameter observation as under.

i.Current load on pairs

ii.Pressure on bearing

iii.Bending stress in the shell

iv.Stress in the tire