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Sangrur, Punjab, India
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Other Products / Services #975214

Mill Rolls For Mineral & Ore Grinding

We are a prominent manufacturer of Mill Rolls for Mineral & Ore Grinding with many productivity-enhancing features. Our Mill Rolls for Mineral & Ore Grinding with very hard & high wear resistant surface are demanded for applications in Cement manufacturing, Roof Tiling, Coal Pulverizing, etc. Produced by centrifugal spin casting process, our Mill Rolls are used as alloys with Nickel, Chrome And Molybdenum.

Manufacturing Range
  • Diameter : Upto 40 inches or 1000 mm
  • Length : Upto 86 inches or 2200 mm
Used In
  • Grinding of minerals & ores
  • Ceramic mills
  • Roof tiling
  • Coal pulverizing & cement production
  • Hydraulic presses

Specifications

MaterialProcessHardness
Clear Carbon Chilled Cast IronCentrifugal Spun Cast450 - 550 HB
Ni-Cr Cast IronCentrifugal Spun Cast500 - 600 HB
Ni-HardStatic Cast550 - 650 HB
Spheroidal Cast Iron PearliticCentrifugal Spun Cast300 - 430 HB
Spheroidal Cast Iron AccicularCentrifugal Spun Cast430 - 550 HB
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Mill Rolls For Mixing & Calendering

We manufacture Mill Rolls especially for the purpose of mixing and calendaring. These Mill Rolls are used for mixing rubber & plastic, soap & paint in the mixing and calendering industry. Our Mill Rolls for Mixing & Calendaring have uniform hardness, and are available as solid cast and as hollow rolls.

Features
  • Uniform hardness of the surface
  • High efficiency
  • Long usable life
  • Robust in construction
Manufacturing Range
  • Diameter : Upto 40 inches or 1000 mm
  • Length : Upto 86 inches or 2200 mm

Specifications

MaterialProcessHardness
Clear Carbon Chilled Cast IronCentrifugal Spun Cast450 - 550 HB
Ni-Cr Alloyed Chilled Cast IronCentrifugal Spun Cast500 - 600 HB
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Mill Rolls For Steel Re-rolling And Pipe & Tube Mills

We bring forth Mill Rolls for Steel Re-rolling and Pipe & Tube Mills with high performance capacity. Our Mill rolls for steel re-rolling, pipe & tube mills find application in various rolling activities in industries. We make available Mill rolls for steel re-rolling, pipe & tube mills both as solid cast or hollow as bodies.

Manufacturing Range
  • Diameter : Upto 40 inches or 1000 mm
  • Length : Upto 86 inches or 2200 mm
Application
  • In metal forming industries

Specifications

MaterialProcessHardness
Clear Carbon Chilled Cast IronCentrifugal Spun Cast60o - 75o Shore C
Ni-Cr-Mo Alloyed Chilled Cast IronCentrifugal Spun Cast55o - 75o Shore C
Spheroidal Cast Iron PearliticCentrifugal Spun Cast50o - 60o Shore C
Spheroidal Cast Iron AccicularCentrifugal Spun Cast60o - 75o Shore C
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Centrifugal Castings

We hold expertise in the manufacturing of top quality Centrifugal Castings. The Centrifugal Castings are made of high quality components, and are accurately constructed to give high efficiency. These Centrifugal Castings are made of high-grade Grey Cast Iron, Spheroidal Iron, Chilled Cast Iron & Ni-Hard. Our Centrifugal Castings are manufactured as per the specifications given by the clients. Our Centrifugal Castings are used for cylinder lining, as pressure rolls of Corrugated paper Boards, etc.

Attributes

  • Custom manufactured
  • Accurate construction
  • High performance rate
  • High durability

Manufacturing Range

  • Diameter : Upto 40 inches or 1000 mm
  • Length : Upto 86 inches or 2200 mm

Specifications

Material Process Hardness
Grey Cast Iron Centrifugal Spun Cast 150 - 300 HB
Chilled Cast Iron Centrifugal Spun Cast 450 - 550 HB
Ni-Hard Centrifugal Spun Cast 500 - 650 HB
Spheroidal Cast Iron Centrifugal Spun Cast 180 - 350 HB
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Mining Ore Roll Mills Grinders

Mill Rolls for Mineral & Ore Grinding

Mill rolls are produced by centrifugal spin casting process. Mill rolls with very hard & high wear resistant surface are used in grinding of minerals & ores, ceramic mills, roof tiling, coal pulverizing & cement production which is attained by alloying of the rolls with Nickel, Chrome & Molybdenum. These rolls are also used in hydraulic presses.

Applications:
::

Ceramic Mills

:: Mineral and Ore Grinding
::

Cement Production

:: Roof Tiling
::

Coal Pulverizing

:: Others
Manufacturing Range:
Diameter Up to 32 inches or 810 mm
Length Up to 72 inches or 1800 mm
Material Specifications Process Hardness
Clear Carbon Chilled Cast Iron Centrifugal Spun Cast 450 - 550 HB
Ni-Cr Cast Iron Centrifugal Spun Cast 500 - 600 HB
Ni-Hard Static Cast 550 - 650 HB
Spheroidal Cast Iron Pearlitic Centrifugal Spun Cast 300 - 430 HB
Spheroidal Cast Iron Accicular Centrifugal Spun Cast 430 - 550 HB
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Dynamic Balancing Machines

Vijay is manufacturing special microprocessor assisted balancing instruction (MABI) based dynamic balancing machines for rolls in 3 types, End Driven, Belt Driven & Vertical Machines, all having different models listed below.

End Driven Machines:  [Technical Data of End Driven Machines]
Machine Model H 50 H100 H300 H650 H1K H3K H5K H10K H16K H30K
                     
Weight Capacity
(Kg)
50 100 300 650 1000 3000 5000 10000 16000 30000
Max Dia of Rotor 700 1000 1150 1350 1600 2100 2500 3000 3500 4000
                     
Max Length of Bed (m)                    
Bed Size - S 900 900 1200 1200 1200 2000 2500 3000 4500 4500
Bedi Size - M 150 1500 1500 2000 2000 2500 3500 5000 6000 6000
Bed Size - L 2500 2500 2500 2500 2500 3500 4500 6500 7500 7500
                     
Minimum Distance between Pedestals (mm) 40 50 50 55 55 80 100 200 250 250
Journal Dia Range (mm) 8-50 10-80 12-100 15-120 15-120 25-180 25-180 40-250 70-350 70-350

Belt Driven Machines:  [Technical Data of Belt Driven Machines]
Machine Model HB5 HB10 HB20 HB50 HB100 HB300 HB650 HB1K HB3K HB5K
                     
Weight Capacity
(Kg)
5 10 20 50 100 300 650 1000 3000 5000
Max Dia of Rotor 180 250 500 700 900 1150 1350 1500 2100 2500
                     
Max Length of Bed (m)                    
Bed Size - S 300 500 500 800 1100 1100 1500 1500 2000 2500
Bedi Size - M   1000 1100 1100 1500 2000 2000 2000 2500 3500
Bed Size - L   1500 1500 1500 2000 2500 2500 2500 3500 4500
                     
Minimum Distance between Pedestals (mm) 16 20 40 50 60 60 65 70 100 125
Journal Dia Range (mm) 3-20 5-25 8-50 8-50 10-80 12-100 15-120 15-120 25-180 25-180

Vertical Machines:  [Technical Data of Vertical Machines]
Single Plane Machines V1 V3 V10 V30 V50 V100 V300 V650
Two Plane Machines VT1 VT3 VT10 VT30 VT50 VT100 VT300 VT650
Normal Wt. Capacity (Kg) 1 3 10 30 50 100 300 650
Max. Dia of Rotor (mm)                
Table Size - S 200 250 300 450 450 600 650 800
Table Size - M 250 350 400 500 575 750 800 1050
Table Size - L 350 400 450 650 700 700 1050 1200
 



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