Other Products / Services #3658780

The reliability of conveyor belt joints, repairs, pulley lagging fixing is dependent on inputs i.e. vulcanizing compounds, expertise and workmanship. Vulcanizing Solution (Insta-Fix) is an instant and reliable ready to use vulcanizing solution for conveyor belt jointing, pulley lagging, repair etc.

The INSTACON R & D team has designed and developed INSTA FIX a high peel strength, reliable, instant ready to use jointing/ vulcanizing solution for belt jointing, belt repairing, pulley lagging fixing etc.

High targets, tight working schedules, synchronization and interdependence of plants envisage instant solutions to various issues related to the plant maintenance and up keep. Sudden break downs/ stoppages due to damage/ cut/ tear/ joint failure lead to loss of time and production, these being irrecoverable render shear loss in terms of ever lagging targets, dissatisfied customers, loss of incentives, sagging morale of workers etc.

The maintenance/ heavy maintenance departments of all continuous/ seasonal bulk conveying/ handling units are always under tremendous pressure to deliver within the minimum possible time, the reliable conveyor belt jointing, repairing, pulley lagging fixing, patch repairing jobs etc, but unreliable and long time consuming (3- 4 Hours) jointing/ vulcanizing solutions available in the market make their job cumbersome and still unreliable

Just to accommodate the long curing (vulcanization) time taken by the conventional vulcanizing solutions, it is very difficult for continuous/ seasonal plants to take long shut down and/or to keep the joint area clean for longer period.

Benefits of "INSTA FIX"

• The belt joint, repaired portion can be put to use instantaneously, it is readily available, easy to handle and store.
• High peel strength.
• "Insta fix" can be used for jointing, repairing, lagging etc.
• The chances and fear of jointing area contamination is eliminated as the jointing is instant and no drying or waiting is required.
• It does not require special procedures. Require normal storage conditions.

We are more than positive that after going through the merits of "INSTA FIX" you would like to go for a trial to avail all the benefits offered by "INSTA FIX" to the best of your organizations gain e.g. reliable, instant, easy, clean, jointing/ repairing of the conveyor belts thereby saving precious time and money.

On our part, through our other quality products and services, we assure reliable, easy and cost effective material conveying at all times.

Strip Lagging is An Effective, Cheap, Convenient and Air Bubble Resistant Pulley Lagging Process Used Globally.
instacon is a Reputed and Well Established Manufacturer of Strip Lagging in the Country.
insta Strip Strip Lagging Rubber Sheet is Much Advantageous Than the Conventional Pulley Lagging Rubber Sheets.

salient Features of insta Strip Strip Lagging Are;

minimal No Wastage

there is No Minimal Wastage of insta Strip Strip Lagging Sheet Material. It is Available in Standard Manageable Maneuverable Size of 200 Mm Width and Continuous Length of 50 Meters or Tailor Made as per Customer Requirements (still Larger Diameter Rolls are Available Subject to Transportable Diameter Weight).

conventional Pulley Lagging Sheets are Available in Higher Widths, the Extra Width Pulley Lagging Sheets are Cut to Make Exact Sizes and Excess Portion Left is Often Thrown Discarded Scraped as Wastage, Which is a Sheer Loss to the User Buyer Customer.
light Weight

insta Strip is Light Weight, Handy and Easy to Install.

conventional Pulley Lagging Being Bulky, Very Heavy in Weight & Size, Un-manageable Very Difficult to Maneuver Handle and Install, Whether in Roll or Near to Size Form.

manageable Maneuverable

insta Strip Strip Lagging Being Manageable Maneuverable is Easy to Install, Removal of Entrapped Air is Possible, Requiring Less Down Time.

conventional Pulley Lagging Being Un-manageable Difficult to Maneuver, Leave Possibility of Air Entrapment Between Pulley and the Lagging Sheet, Which May Lead to Premature Separation Failure of Conventional Pulley Lagging.

easy to Repair

as the Name Depicts insta Strip Strip Lagging is Available in Strips Thus It is Easy to Repair Maintain. Only Damaged Worn Out Portion of the Lagging is Removed and Replaced with Fresh insta Strip Leaving Remaining Portion as It is Thereby Saving Huge Cost of Lagging Sheet, Saving On Down Time, Effort Etc.

in Case Conventional Pulley Lagging, Complete Sheet is Replaced as Effective Repairs are Not Possible, Which is Very Costly, Time and Effort Consuming Preposition.

suitability for Smaller Diameter Pulleys

the insta Strip Can Be Fitted On Much Smaller Diameter Pulleys Than the Conventional Lagging Sheets.

less Inventory

since One Type of insta Strip Can Be Used for all Types and Sizes of Pulleys this Facilitates Less Inventory Level.

a Huge Inventory Level is Required for Conventional Lagging Sheet as Different Sizes Will have Different Inventory Levels.

environment Pollution Control

our Mission is to Protect Environment from Warming and Toxicity for Our Own and Future Generations Sake By Virtue of Providing Energy Efficient Products, Those Render Longer Life.

insta Strip Strip Lagging Sheet is Available with Special Bonder Rubber. this Feature Facilitates Strip Lagging Application Directly to the Pulley (no Buffing Grinding of insta Strip is Required) and Offers Very High Bond Strength Between Pulley and the Strip Lagging.

conventional Pulley Lagging Sheets May Not Be Available with Special Bonder Rubber. Rubber Particles and Fumes Generated Flare Up During the Buffing Grinding are Possible Health Hazards and Cause of Concern Worldwide.

the Higher Life Offered By insta Strip Ultimately Conserves Energy Natural Resources By Avoiding Repeated Manufacturing and Virtually Eliminating Pollution that Would Be Caused Due to Repeatedly Generated Scraps. We Take Utmost Care for Manufacturing, Supply and Service Products.

excellent Bonding

the Best Feature of insta Strip Strip Lagging is that It is Available with insta Fix Vulcanizing Solutions, Which Ensures Excellant Bonding Between Lagging and Pulley Due to Absolute Compatibility.

the Conventional Pulley Laggings May Not Be Available with Compatible Mother Compounds, Which Leave Scope for Poor Bonding Between Pulley and Lagging Sheet.


our Special Designs Not Only Cut On Costs per Ton Material Handled But also Cut Substantial Costs On Power Consumption (an Area, Which Most of the Customers Users Purchasers Over Look Ignore Due to Compulsion of Time, Price, Awareness Etc).


pulley Shaft Damage During Removal Transport

theres No Need to Remove Pulley Shaft for insta Strip Fixing Hence There is No Fear Chance of Damage or Unbalancing of Both.

for Hot Lagging Process Removal of Pulley Shaft from the Installation is a Must.

export

the insta Strip is Exported to Various Countries.
to Strengthen Your Confidence Further, We are Enclosing Herewith Sample of insta Strip Strip Lagging and Cd Demonstrating Process Procedure of Strip Lagging Fixing for Your Evaluation.

we Hope the Above Will Strengthen Your Confidence in insta Strip Strip Pulley Lagging and You Would like to have Benefits of It.

These Repair Materials are Specials are Specially Designed for Application On Almost all Grades of Conveyor Belts, Except for Hot Material and Food Stuffs Handling Belts. the Patches and Strips are Supplied with a Bonding Layer and in Protective Plastic Films. They are Available Toy You in Diamond, Longitudinal or Rectangular Patches and Strips (with or Without Fabric Insertion with a Bonding Layer and a Special Feather Edge, Enabling the Patch to Merge with the Belt. We Provide Instant Patches as Follows :-

* Diamond Patch,
* Longitudinal Patch,
* Joint Sealing Strip.

We Offer Pulley Lagging, Impact Idlers, Tool Kits, Cleaning Accessories, Elevator Buckets, Skirt Board, Impact Rings, Impact Bars Etc.
impact Rings
impact Rings are Used for Impact Absorption At Loading Points. Ccpl Offers Special Range of Impact Rings and Sleeves Made By Shock Absorbing Rubber Compound
impact Bars are Designed to Absorb Impact At the Loading Points of Conveyor Belts, Where a Combination of High Energy Absorption and Low Friction is Needed. Due to Ease of Installation, These Impact Bars the Conventional Idler Sets.

impact Bars
impact Bars are Designed to Absorb Impact At the Loading Points of Conveyor Belts, Where a Combination of High Energy Absorption and Low Friction is Needed. Due to Ease of Installation, These Impact Bars the Conventional Idler Sets.

impact Idlers
available Idlers with Impact Rings Made of Special Shock Absorbing Compound

belt Cleaning Accessories
available Self Cleaning Rings, Strips Brushes, Belt Scrapers and Wiper Systems

elevator Bucket
available in Fiberpvc, Mild Steel, Stainless Steel for Vertical Material Lifting.

skirt Board
controls Spilling At Loading Stations, Fits Easily to Existing or New Conveyor System, Consists of Rubber Blocks, Backing Plate, and Serrated Clamps.

• Heat resistant covers
• Temperatures up to 200C
• Type TCC covers with isolated temperatures up to 400C
• Good wear resistant properties
• Good impact and cut resistance
• Manufactured to DIN 22102
• Low stretch EP fabric

oil and Fat Resistant Coversmedium and Fully Oil Resistant Covers Availableoptional Oil and Heat Resistant Coversgood Wear Resistant Propertiesgood Impact and Cut Resistancemanufactured to Din 22102low Stretch Ep Fabric

extremely High Impact and Puncture Resistance Coversbelt Reinforced with Patented Cross-weaveexcellent Troughabilitylightweightsuitable for the Toughest Heavy-duty Crusher and Demolition Applicationscan Be Vulcanised

We are renowned among the most dependable providers, Maintenance Services in India. Our team of experts has an in-depth knowledge of the various aspects of Repairing and Maintenance of various industrial conveyors. They keep themselves abreast with the latest trends in the market so that they can cater to the specific demands of the clients. Our Repair & Maintenance Services have been availed by various leading industries. Our team comprises of civil engineers, technocrats and others who have give new dimensions to Cleaning And Maintenance Services. All of these services can be availed at minimal charges and within stipulated time frame.


Our full range of vulcanising skills combined with our conveyor experience mean we can deliver inspection reports, conveyor safety audits and practical preventative maintenance.

The Conveyor belt can be rendered endless through vulcanising or by use of fasteners, Join being weakest point of the belt requires deligent and meticulous craftspersonship. Our techincians equipped with latest know-how and best vulcanising material; backed by our state-of-the-art machinery would provide you the following services for a nominal charge

* Vulcanising (Making endless) Conveyor Belt of any specification and any width(On site or at our factory)
* Pulley Lagging
* Repair Patches
* Annual Maintenance Contract for providing above mentioned services on site whenever required

We are renowned among the most dependable providers Belt Conveyor Maintenance Services in India. Our team of experts has an in-depth knowledge of the various aspects of Repairing and Maintenance of various industrial belt conveyors. They keep themselves abreast with the latest trends in the market so that they can cater to the specific demands of the clients. Our Repair & Maintenance Services have been availed by various leading industries. Our team comprises of civil engineers, technocrats and others who have give new dimensions to Cleaning And Maintenance Services. All of these services can be availed at minimal charges and within stipulated time frame.

Instant Reliable Ready to Use Vulcanizing Solution for Conveyor Belt Jointing, Pulley Lagging, Repair Etc.

high Targets, Tight Working Schedules, Synchronization and Interdependence of Plants Envisage Instant Solutions to Various Issues Related to the Plant Maintenance and Up Keep. Sudden Break Downs/ Stoppages Due to Damage/ Cut/ Tear/ Joint Failure Lead to Loss of Time and Production, These Being Irrecoverable Render Shear Loss in Terms of Ever Lagging Targets, Dissatisfied Customers, Loss of Incentives, Sagging Morale of Workers Etc.

the Maintenance/ Heavy Maintenance Departments of all Continuous/ Seasonal Bulk Conveying/ Handling Units are Always Under Tremendous Pressure to Deliver Within the Minimum Possible Time, the Reliable Conveyor Belt Jointing, Repairing, Pulley Lagging Fixing, Patch Repairing Jobs Etc, But Unreliable and Long Time Consuming (3- 4 Hours) Jointing/ Vulcanizing Solutions Available in the Market Make Their Job Cumbersome and Still Unreliable.

just to Accommodate the Long Curing (vulcanization) Time Taken By the Conventional Vulcanizing Solutions, It is Very Difficult for Continuous/ Seasonal Plants to Take Long Shut Down And/or to Keep the Joint Area Clean for Longer Period.
benefits of "insta Fix"

1. the Belt Joint, Repaired Portion Can Be Put to Use Instantaneously, It is Readily Available, Easy to Handle and Store.
2. High Peel Strength.
3. "insta Fix" Can Be Used for Jointing, Repairing, Lagging Etc.
4. the Chances and Fear of Jointing Area Contamination is Eliminated as the Jointing is Instant and No Drying or Waiting is Required.
5. It Does Not Require Special Procedures. Require Normal Storage Conditions.

we are More Than Positive that After Going Through the Merits of "insta Fix" You Would like to Go for a Trial to Avail all the Benefits Offered By "insta Fix" to the Best of Your Organizations Gain E.g. Reliable, Instant, Easy, Clean, Jointing/ Repairing of the Conveyor Belts Thereby Saving Precious Time and Money.

on Our Part, Through Our other Quality Products and Services, We Assure Reliable, Easy and Cost Effective Material Conveying At all Times.