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Pune, Maharashtra, India
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Other Products / Services #3605697

E-Profit Series

Clamping Unit
  • Sturdy, five point double toggle mechanism
  • Auto mould height adjustment with auto tonnage build-up facility
  • Improved low-pressure mould safety
  • Self-Lubricating bushes for toggle mechanism
  • Multi-stroke ejection with pulsating ejector facility
  • Rigid, cast SGI platens and links

    Injection Unit
  • Nitrided Screw & Barrel
  • 3-stage speed & pressure and position control for refilling
  • Decompression before & after plasticising
  • Cold startup prevention
  • Auto Purging
  • High torque, low speed hydraulic screw drive

    Standard features of Electronica controller
  • 6.5 LC Display
  • 4-stage speed, pressure & position control for mould close open
  • Multi stage speed, pressure and position control for injection
  • 3-stage hold-on pressure control
  • 3-stage speed, pressure and position control for refilling
  • Linear transducers for mould and screw position
  • 2-stage speed and pressure control for carriage forward
  • Digital display of screw rpm for previous and present auto cycle
  • Auto trip-off facility in case of motor overload
  • Live production counter with "Pack count" setting and auto trip-off facility in case "Production Count" is over
  • Auto screen shut-off facility based on "Number of shots" or "time"
  • Built-in self-diagnostic functions and auto alarm facility in clear text
  • Adjustable timers and delays for various operations
  • Adjustable ramp settings for mould close open operations
  • Display of cycle time, average cycle time and other times for previous and present cycle
  • Possibility of 147 sets of mould data storage
  • Password interlocks for different operating levels
  • Display of machine operation status at all the time
  • Auto alarm function for efficient monitoring during auto cycles

    Standard Features
  • Robust machine design & improved aesthetics
  • Stress relieved machine base frame
  • Isolation of electrical and electronics panels for higher reliability
  • Proportional Hydraulics
  • Ergonomically designed and positioned hydraulic manifolds for both Injection & Clamping units
  • Oil level indicator
  • Human, mould & machine safety features
  • Efficient and reliable hydro motors

    Optional Features & Accessories
  • Robotic arm interface
  • High speed Injection
  • Linear transducer for ejector
  • Anti-vibration pads
  • Core-pull (Singledouble)
  • Air blast (Singledouble)
  • Photo sensor
  • ElectricalHydraulic unscrewing
  • PVCBi-metallic screw and barrel

    Profit through PET preform e Profit series machines are ideally suited for PET preform applications due to following features
  • Good LD ratio for better mixing of PET material
  • Precise temperature control, which ensures high quality of PET preforms
  • Multi-stage injection speed and pressure for balanced filling of multi-cavities of PET mould
  • Low-pressure mould safety feature that takes care of expensive moulds
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    Endura Series

    Clamping Unit
  • New, sturdy five point double toggle mechanism.
  • Optimised platen design with FE analysis.
  • Newly designed box type square platens.
  • Higher mould opening strokes.
  • Increased maximum mould thickness
  • Higher maximum daylight.
  • Four stages, each independently settable closing opening speeds, pressures & positions for better control.
  • Self-lubricating bushes for toggle mechanism.
  • Dust wipers on tie bars.
  • Stress-relieved machine base frames.
  • Low pressure mould safety.
  • Higher ejector stroke.
  • Generous access to ejector area.
  • Multi-stroke ejection with pulsating & on-fly selection.
  • Precise mould thickness adjustment through sun & planetary gear arrangement.
  • Auto mould thickness adjustment with auto tonnage built-up as per the set pressure.
  • Clamping cycle based auto grease lubrication through machine controller.
  • Built-in hydraulic & electrical safety for clamping.
  • Single core-pull as standard feature.
    Injection Unit
  • Well-proven nitrided screw & barrel.
  • Higher injection pressures.
  • Holding pressure profile programmable in 4 stages (time based) for greater control over part dimensions power consumption.
  • Higher injection rates.
  • Injection speed profile programmable in 6 stages (stroke dependent) for greater control over mould filling.
  • Higher plasticising capacities.
  • Cold start-up prevention.
  • Screw speed profile programmable in 4 stages (adjusted in percentages).
  • Melt decompression (suck back) before & after plasticising to prevent nozzle drooling.
  • Four zones, fuzzy logic temperature control for barrel with settable tolerance band & bar graph display.
  • Alarms for deviation & set to actual and thermocouple breakage parameters.
  • Feed throat temperature indication.
  • Delayed start of plasticising, useful for processing heat sensitive materials.
  • Cold start protection for screw.
  • Reduction of barrel temperature to a pre-set value during short process interruptions.
  • Settable nozzle forward speed & pressure in two steps for extending mould & platen life.
  • Auto cushion adjustment facility.
  • Auto purge facility
    Controller
  • High-speed ECC-7063 controller.
  • Adequate isolation & protection for control system.
  • Colour, backlit LCD and alphanumeric keyboard.
  • Centralised setting of all process parameters in single screen.
  • Digital position control with linear transducers for injection, clamping & ejection.
  • Digital setting of all times, setting range 0.01 to 999.9 seconds.
  • Easy function-wise layout of pages & display of set & actual of various process parameters in clear text.
  • Auto-alarm function for efficient process control.
  • Internal storage of up to 80 mould set up data.
  • Settable pack counter & production counter.
  • Parallel interface for external printer.
  • Different password levels to prevent tampering of set parameters.
  • Process data statistics for last 100 shots with settable 'sampling intervals'.
  • PC connectivity for additional storage of mould data.
  • Alarm log for last 100 alarms

    Hydraulics
  • Ergonomically designed and positioned hydraulic components.
  • Electro-proportional hydraulics.
  • Large capacity external oil cooler.
    Special Features
  • Patented built-in power saving device with built-in energy meter.
  • Uses advanced vector control drive technology.
  • Enhanced hydraulic oil life.
  • Built-in soft start & power factor improvement.
  • Enhanced consistency in machine operation.
  • Lower machine noise levels
    Optional Features
  • Hydraulic double core pull.
  • Hydraulic unscrewing in lieu of core pull (single double).
  • Air blast single double.
  • Electrical unscrewing.
  • Linear transducer for ejector.
  • Feed throat temperature indication.
  • Robotic arm interface.
  • Photo sensor.
  • Anti-vibration pads.
  • Screw and barrel for different polymers
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    EDM Drill

    Features
  • Small hole drilling in hard metals
  • Both brass and copper electrode tubes can be used.
  • Large drilling range.
  • Tap water is used as dielectric fluid.
  • Granite work table ensures longer life.
  • Precision DC servo control to maximise drilling stability and speed.
  • Compact footprint.
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    Plastic Processing Machine

    HAITIAN Injection Moulding Machines ranging from 58 T to 530 T
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    Vertical Turret Milling

    We are offering vertical turret milling.
  • x - 500 x 600 mm
  • y - 300 x 400 mm
  • rapid x y z - 48m
  • tool - to -tool time - 0.9 secs
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    Proth Surface Grinder

    Cross x Longitudinal travel : 210 to 1900 x 475 to 6150 mm
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    Honor- Vertial Turret Lathe

  • CNC Vertical Lathes.
  • High Precision, High Efficiency, High Durability and perfection.
  • Range upto 1750 mm dia.
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    Yota- Die Casting Machine

  • Dry Shot Injection Speed 7msec
  • PLC based control CNC Control
  • Digital Hydraulics
  • Range 100T - 800T Capacity
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    Tough Carb Division

    The Tough Carb Division is part of Electronica Machine Tools Pvt Ltd . It Manufactures Tungsten Metal Powders, Tungsten Carbide Powders and Mixed Powders. The Tough Carb Division manufacturing facility is located at Sinnar, Nashik in West Maharashtra. This is an integrated plant with the starting material being Tungsten Ore, which is processed to APT and further processed to WC powders. The plant is equipped with modern machines and also has Spray dryer (Niro make). Some of the speciality products manufactured are Tungsten Metal Powder upto 0.4 m FSSS, Nickel Bonded Carbide grades for Seal Rings, etc.
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    Hard Materials Division

    The Hard Materials Division - a 100% Export Oriented Unit is a part of ELECTRONICA MACHINE TOOLS LTD. manufacturing World Class Tungsten Carbide Products. HMD is an integrated plant processing Tungsten Carbide Products from the Ready to Press (RTP) powder stage. We take pride in being the only unit is India having SINTER HIP facility.

    Distinguished Applications of Hard Materials Divisions Products
    Mining, Petroleum, Wear applications, Powder Compaction, Powder Manufacturing, Metal Forming, Cutting & Heading applications.

    For more details log on to www.electronicacarbide.com
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    CNC EDM

    Features
  • Integral design with compact footprint
  • Moving head, fixed table
  • Rise and fall work tank
  • High-speed jump
  • Definable erosion axis
  • Adaptive anti-arc & flushing control
  • Linear optical scales of 0.0005 mm resolution on all 3 axes (optional)
  • Canned orbiting cycles
    High Speed JumpHigh-speed jump (up to 2.5 m/min.) creates a pumping action of dielectric, resulting in good flushing conditions and always ensuring clean gap conditions.

    Adaptive anti-arc and Flushing Control
  • Gap discharges are monitored and instant pulse-to-pulse corrective actions are taken
  • 'Machining difficulty index' signal is generated based on which pulse parameters are suitably corrected
  • Adaptive jump cycle control based on the concentration of debris in the machining gap

    CNC Pulse Generator ePulse 50 CNC
    CNC Controller :

  • 32 bit Pentium-based computer for human-machine interface
  • 56 bit Digital Signal Processor (DSP)
  • Multi-axes precise motion control
  • Rugged flash hard disk for EXE programme storage
  • Dual processor architecture
  • Automatic repositioning after cycle interruption
  • Independent programming for X, Y, Z and 'C' co-ordinates
  • Integrated programme logic control
  • RS 274 based programme code
  • Background programming and simulation
  • Part programme edit
  • Single block execution
  • Built-in programme error indication
  • Programmable multi-cavity operation
  • XY, XZ, YZ axes vector and orbiting
  • Auto edge find and centre find (internal & external)
  • Selectable auto shut-off after sparking cycle or in case of any faults for nattended operation
  • Auto power recovery
  • Programmable auto flushing to enhance machining stability
  • Programmable process control
  • Automatic frontal wear compensation cycle (for Z-axis)
  • Mirror image on X or Y axis
  • Display of electrode path during machining
  • Pitch error & backlash compensation
  • Menu-driven dialogue box
  • Hand-held full function remote control unit
  • Built-in EDM technology data for various materials to set erosion conditions efficiently (auto and user definable)
  • Built-in recipe
  • Self diagnostics

    Machine Tool
  • Moving head, fixed table
  • LM guideways for all 3 axes
  • Precision ball screws & closed loop DC Servo system for all 3 axes
  • Rise and fall work tank
  • AC Servo system for 3 axes (optional)
    Safety and Protections
  • For CPU, Measuring circuit, Servo overload, Over-traverse limits
  • Mains - over voltage & under voltage
  • Dielectric over-temperature, Low level, Overflow and Anti-arc
    Data Input and Output
  • Keyboard - ASCII with 10 software keys
  • Isolated RS 232 C serial interface
  • 1.44 MB, 3.5" floppy disk
  • Colour LCD monitor
    Technical SpecificationsMachine Tool Work tank internal dimensions (WxDxH) : 900 x 600 x 350 mm Work table dimensions : 600 x 400 mm Longitudinal travel (X) :400 mm Transverse travel (Y) : 300 mm Quill travel (Z) : 300 mm Max. workpiece height : 250 mm Max. permitted load on table : 1000 kg Max. electrode weight : 50 kg - without 'C' axis, 25 kg - with 'C' axis(In static mode)
    Dielectric Unit Tank capacity : 600 ltrs. Filtration system : 10 Paper cartridge, 4 Nos.

    Pulse Generator e Pulse 50 CNC Pulse generator type : MOSFET Maximum working current : 50 A Pulse on time : 0.25 to 3000 Sec. Pulse frequency : 0.22 to 1492 kHz Max. MRR (Cu-St) : 400 mm3 / min.Max. MRR (Gr-Steel) : 500 mm3 / min. Best surface finish (Cu-St) : 0.3 Ra Min. electrode wear (Cu-St & Gr-St) : < 0.1 % Power supply : 3 Phase, AC 415 V*, 50 Hz Connected load : 6 kVA
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    Feed To Length

    This is a very common application in various industries like Metal, plastics, Paper, Film, Packaging etc. The material to be cut is fed through draw/pinch/nip roll. The required feed length is governed by the draw roller's revolutions. The conventional method to control the draw roller is through DC motors or AC motors with clutch and brake or DC Servo.

    Application requirements
  • Precise length feeding
  • Synchronized operation with other processors
  • Programmable set length
  • Smooth acceleration and deceleration
  • Holding torque at '0' speed

    Features
  • Indigeneously developed unique control system
  • Accurate position control through encoder
  • Servo like performance through induction motor
  • PLC for processor synchronization
  • High resolution encoder feedback for accurate length measurement
  • User friendly man-machine interface for ease of operation
  • 'S' Curve acceleration & deceleration for jerkfree operation.
  • Enhance accurate(+/-1mm or better)
  • Maintenance free system
  • 120 cuts/min. (for sheet metal)
  • 240 cuts/min. ( for plastic film)

    Application SolutionIn the scheme offered the draw roller is preciesly controlled by a vector controlled AC induction motor or by a servo motor. Precise position control is achieved through encoder feedback. Build-in PLC I/O's are provided for syncronized process operation and saftey interlocks.
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    Rotary Indexer

    This is a typical rotary table indexing type application, where it is required to index the table in angular control or conveyer in packaging and Pharmaceutical Industry.

    Application requirements
  • Angular programming
  • Holding torque at zero speed
  • Synchronized operations
  • mooth acceleration an deceleration

    Features
  • Programmable acceleration and deceleration.
  • Angular degree programming
  • Programmable software cam switches
  • Sequencing of operations through bult-in PLC
  • User friendly operator interface
  • limination of complicated mechanical parts

    Application SolutionWe offer a standard AC induction motor with a vector controlled drive and a DSP based motion controller for this application. The encoder mounted on the rotary table gives 10, 000 pulses per revolution and it is possible to rotate the table by 0.036 degree. A holding torque delivered by the motor at zero speed allows to eliminate Geneva type mechanical arrangements. The resolution can be increased by selecting different encoder.
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    Optima Series

    Clamping Unit
  • Sturdy, five-point double toggle mechanism
  • Opening & Closing in 4 stages
  • Strong, cast SGI platens & toggle links
  • Low pressure mold safety protection
  • Linear Transducer for the precise Clamp position Control
  • Simple manual grease lubrication with remindermessage
  • Multi-stroke ejection mechanism.
  • Auto mold thickness adjustment with Auto Tonnage Setting
  • Hydraulic safety

    Injection Unit
  • Nitrided Screw & Barrel
  • Injection in 4 stages
  • Hold-On in 2 separate stages
  • Refilling in 2 stages
  • Decompression before & after Plasticizing
  • High Torque, Low Speed Direct Hydraulic screw drive
  • Cold-start prevention facility
  • Sprue break facility
  • Linear Transducer for precise & consistent injection position control & monitoring.
    Standard Features
  • Proportional Hydraulics
  • Ergonomically designed machine covers for safety, with improved aesthetics
  • Stress-relieved, strong & compact machine base frame
  • Highly reliable Electrical & Electronic components from Reputed manufacturers
  • Ergonomically designed, easy to service Hydraulic circuit
    Standard Features of Controller
  • 5.7 LCD display (320 X 240 pixels).
  • 4-stage speed, pressure & position control for mold close open.
  • Built-in mold safety.
  • Multi-stage speed, pressure & position control for injection.
  • 2-Stage hold-on pressure control.
  • 2-Stage speed, pressure & position control for refilling.
  • Suck back before and after refilling.
  • Linear transducers for mold and screw position.
  • 2-stage speed & pressure control for carriage forward.
  • Auto purge facility.
  • Auto mold height adjustment with auto tonnage setting facility.
  • Cold start-up preventation.
  • Multi-stroke ejection.
  • Digital display of screw RPM for current auto cycle.
  • Auto trip-off facility in case of motor overload.
  • Preset production counter with auto trip-off facility in case 'Preset Production Count' is over.
  • 'Auto Screen Shut-Off" facility.
  • Built-in, self-diagnostic functions and auto alarm facility in clear text.
  • Settable timers and delays for various operations.
  • Settable ramp settings for mold closeopen operations.
  • Display of last cycle time.
  • Possibility of 64 sets of "Mold Data Storage'
  • Password interlocks for different operating levels with individual screen locking.
  • Display of machine operation status at all the time.
  • 4 Sones for temperature control with 'PID' logic.
  • Statistical process control through deviation monitoring alarms.
  • Hour count for total machine & in each mode of operation.
  • 'SPC' trend curve to monitor critical process parameters.
  • Hourly production data for last 20 days with date & time.
  • Alarm log data for last 100 alarms with all details.
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    Cnc Milling Machines

    cnc milling machines :
  • table sizes model b3v
  • 1270 x 400 mm .
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    ZNC EDM

    Features
  • Incorporates PS-50 ZNC Pulse Generator
  • 99 programmes, 50 steps per programme
  • EDM technology at a glance on CRT
  • 3 axes digital positioning display
  • Day and night function
  • Reverse servo machining
  • Higher Material Removal Rate due to equi-energy pulse
  • Reduced electrode wear with high MRR
  • High speed jump function (Speed up)
  • Built-in super finish function

    Fuzzy Features
  • Automatic selection of optimum EDM parameters
  • Online 'HELP' to guide the operator in parameter selection
  • Adaptive anti-arc which monitors the gap conditions for every pulse and adjusts the EDM parameters to suit the gap conditions
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    Rotary Printing

    This application is normally used in paper printing, textile printing or synchronization is the need of the application. Separate motors are used to control individual rollers.

    Application requirements
  • Precise registration sensing and synchronization
  • Multicolour printing
  • Tension control
  • Accuracy in printing

    Features
  • Precise position synchronization of individual rolls
  • Registration mark sensing
  • Higher line speed
  • Encoder feedback for dancerless tension control
  • Built-in PLC for process interlocks
  • Elimination on unwinder brake
  • User friendly man-machine interface

    Application SolutionIn the scheme offered the draw roller is preciesly controlled by a vector controlled AC induction motor or by a servo motor. Precise position control is achieved through encoder feedback. Build-in PLC I/O's are provided for syncronized process operation and saftey interlocks.
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    Simplex Duplex Rotary Cutter

    In paper conversion, finishing& printed film processing, material has to be cut to required preset lengths, with accuracy and repeatability. A typical system comprises of a draw roller and one or two rotary cutters which are synchronized with the draw rollers to give the desired cut length.

    Application requirements
  • Variable length setting
  • Accuracy and consistency
  • Minimum setting time
  • High speed operation
  • Simple to operate

    Features
  • Zero setting timel
  • Excellent accuracy & repeatability
  • Negligible paper wastage
  • Energy efficient
  • Maintenance free
  • Programmable length setting
  • Eliminates PIV gear boxes, prone to maintenance
  • Cutting with registration mark

    Application SolutionTwo separate AC Induction motors are used. One motor is coupled to the draw roller and another is coupled to the rotary cutter. The operator sets the line speed which decides the draw roller RPM. The Rottary Cutter is electronically geared with the draw roller. The Rotary Cutter exactly follows the draw roller with a set ration. The ratio remains undisturbed during acceleration. This feature is called the zero backlash electronic gearing, with programmable gear ratio. This close loop control system measures sheet length accuracy at every cut. The number of controlled motors depends on the application, as well as either simplex or duplex.
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    Laser Cutting Machine

    Daewoo-Ilrim - Laser Cutting Machine
  • Realization of super high speed processing with flying optics methods.
  • Realization of high productivity with auto pallet changer.
  • Employing high capacity FANUC oscillator (optimum capacity fitted with the same company's NC Machine).
  • Highly rigid casting structure frame.
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    Metal Forming Machine

    Finn-Power-Turret Punch Presses
  • CNC Hydraulic turret punch presses
  • CNC Servo drive turret punch presses
  • Turret punch press with Right Angle shears
  • TPP with laser machines
  • Auto sheet loading and unloading systems for TPP and Lasers
  • Auto sheet bending cells
  • Laser cutting machines
  • Servo Drive Press Brakes
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    Roller Flow Forming Machine

    Electronica has been manufacturing highest quality machines for more than 30 years. These machines, required in Tool Rooms and for production, are proving their worth at thousands ofinstallations in India & Overseas. Now Electronica proudly presents its latest achievement in technology - a CNC, 2-Roller Flow Forming Machine for manufacturing metallic conical liners.
    It is the first time that such an innovative-technology machine is being manufactured indigenously. This novel CNC machine has electro-mechanical design, vector control drives and AC induction motors for the spindle and axes. The machine, ideal for non-cutting shaping and forming, does not make use of any hydraulic systems.
    The robust, ergonomically designed, state-of-the-art machine offers a unique solution for conical liner forming. It assures precision, consistency, flexibility and productivity.
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    Magnetic Scales

    Salient Features:

  • Non contact
  • High Speed
  • Highly resistant to oil, dust, dirt, vibrations & shocks
  • Compact and light weight
  • Easy to install
  • Wide mounting tolerance
  • Length upto 30 meters
  • Ideal for hostile environments.

    Application:

  • Hydralic presses
  • Textile machines
  • Wood working machines
  • Machine tools
  • Rotary tables
  • Sheet Metal working machines
  • Bending machines
  • Universal testing machines
  • Packaging Machines
  • Paper cutting machines
  • Gear cutting machines
  • Robotics Applications
  • Automation
  • Marking machines
  • SPMS
  • Plastic machines
  • Jigs and Fixtures
  • X, Y Tables
  • Handling machines
  • Inspection System and many more.
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    Surface Grinder

    More than 200 installations in India
    Cross x Longitudinal travel - 210 to 1900 x 475 to 6150 mm
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    Laserjet Cutting Machine

  • Realization of super high speed processing with flying optics methods.
  • Realization of high productivity with auto pallet changer.
  • Employing high capacity FANUC oscillator (optimum capacity fitted with the same company's NC Machine).
  • Highly rigid casting structure frame.
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    Turret Punch Press

  • CNC Hydraulic turret punch presses
  • CNC Servo drive turret punch presses
  • Turret punch press with Right Angle shears
  • TPP with laser machines
  • Auto sheet loading and unloading systems for TPP and Lasers
  • Auto sheet bending cells
  • Laser cutting machines
  • Servo Drive Press Brakes.
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    Digital Readout Systems

    Electronica Mechatronic System (I) Pvt. Limited., leads the groups thrust in Electronic industry, manufactures Digital Read Out (DRO) Systems and Linear scales both Glass & Metallic for Machine Tool Automation & Height Measuring Instruments.
    Certified by DNV, Netherlands, an ISO 9001-2000 company ensures high level of credibility to its customers for over 16 years.
    With a strong and the largest installations of over 30, 000 Axes across 600 ranges of Machine Tools of domestic and imported origins. Exports spread across 17 countries worldwide, including U.S.A., U.K., Germany, Middle East, Australia, and Taiwan etc.
    DRO is the first step towards Machine Tool Automation & pays back for itself. Internationally DROs have become synonymous with higher productivity, reduced rejections, better repeatability and reduced operator fatigue besides consistent job quality. The DRO facilitates faster and precise machine tool positioning, devoid of human skill and tool backlash errors, there by improving productivity and repeat accuracy as well.
    DROs can be fitted on Center Lathes, Milling Machines, Horizontal Borers, Vertical Turret Lathes, Surface Grinders, EDMs, SOMs and most other machine tools and equipment where slides have to be positioned accurately and read.
    Our DROs have been used at various Government Organization like Rail Coach factories, Defence Production Establishments, Govt. technical institutions like IITs, Polytechnics and Engineering Colleges, Power Projects, State owned automobile Workshops etc.

  • Over 30, 000 Axes installed.
  • Exports to Europe, Far East, South East countries.
  • Trained service engineers, easily accessible.
  • Manufacture both linear scales & counters indigenously.
  • An ISO 9001 Company.
  • In House R & D facility.
  • Exclusive focus on DRO systems.
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    Wirecut EDM

    Features
  • Precision LM Guides for X, Y, u, v, Z axes
  • Cutting speed : 120 mm2/min
  • Best surface finish 0.8 Ra
  • Taper : 15 over 100mm
  • Hand-held remote control
  • Dielectric cooling with differential temp. control
  • ePulse technology

    CNC Pulse Generator ELPULS - 20e
  • 15VGA colour graphics CRT display
  • Display of cutting rate
  • Display of machining time
  • 2D graphic simulation of wire path
  • Display of error messages
  • Different screen for MDI programming
  • Simultaneous control of X, Y, u, v axes
  • MOSFET for high speed switching and better surface finish
  • Trim cut facility for improved accuracy
  • Dual state antiarc circuitry leading to feed hold
  • Mirror image of programme across XY axes
  • Rotation of programme by 90
  • Single block execution
  • Resumption of cutting from power fail position
  • Finer controls in steps of 0.5 sec. for optimizing ON/OFF time
  • Memory data retention period-48 hours
    e Pulse Advantages
  • Stable machining without wire breakages normally occurring in difficult machining conditions such as,
  • Flushing nozzle away from work piece
  • Stacked work pieces of different materials
  • Cutting at the edge of work piece etc.
  • Higher cutting speed even on smaller work piece thickness
  • Minimum operator intervention
    User-friendly, versatile Software ELAPT :
  • DXF file interface
  • Built-in utility packages for gears and curves
  • Graphic programming tool
  • Built-in functions : move, rotate, copy, mirror, scale, reverse mirror
  • Multicut programme generation
  • Tool path reversal for multicut
  • Graphical simulation of NC programme
  • RS 274 standard G /M code programme generation with powerful editor

    Technical SpecificationsMachine ToolMax. table size : 650 X 440 mm Max. work piece height : 200 mm Max. work piece weight : 300 kg X, Y table traverse : 300, 400 mm u, v table traverse : 80, 80 mm Max. wire spool capacity : 6 kg Max. taper angle : 15/ 100 mm Resolution : 0.001 mm Wire electrode dia. : 0.25 mm (Std.) 0.15. 0.2, 0.3 mm (optional)
    Pulse Generator : ELPULS - 20 e Controlled axes : X, Y, u, v simultaneous Interpolation : Linear & Circular Least input increment : 0.001 mm Least command input (X, Y) : 0.001 mm Max. programmable dim. (X, Y) : 999.999 Data Input / Output : RS-232C isolated serial interface, 1.44 MB Floppy disk, Special function sealed keyboard Input power supply : 3-phase, AC 415 V** 50 Hz Connected load : 7 kVA

    Dielectric unit DL 25P Dielectric fluid : De-ionised water Dielectric tank capacity : 250 lit. Paper filter : 10 Single cartridge Dielectric cooling system : 1700kCal.
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    CNC Machining Centers

    More than 400 Installations in India

    CNC milling machines :

  • Table sizes Model B3V
  • 1270 x 400 mm
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    Elektra Height Master

    Details:

  • Economical for shop floor use
  • one D measurements
  • Steel measuring tape
  • Battery operated
  • MotorisedManual movement of probe
  • RS 232 C serial communication
  • Parallel - printer port
  • Squareness measurements
  • Air bearing pads ( optional )

    Features:

  • Zero setting at any point
  • Switching over between two reference points
  • mminch conversion
  • Probe diameter compensation
  • Measurement of height and difference between any two heights.
  • Measurement of groove width and centre distance
  • Measurement of inside and outside diameter with centre distance and difference between centre distances.
  • Measurement of squareness
  • Motorised Auto Squareness with Digital Dial*
  • Parallel and serial port
  • Serial port for RS 232 C output
  • Specially designed base pads for free movements on surface plate
  • Air bearing*
  • Memory-100 Steps.
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    Milling Machines

    Table Sizes:

  • 225 x 1067 mm
  • to 305 x 1270 mm
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    Height Gauge


    Height Gauge for the new Millennium

  • LM Guide technology
  • Sylvac measuring system
  • Long life bearing material
  • Latest aesthetic concepts
  • Operates on one 3V battery
  • Ergonomic design.

    Features:

  • The system is based on LM guide technology with aluminum alloy rail & special bnearing material.
  • The unique gluing technique takes care of differential thermal expansion.
  • Rigid construction ensures repeatable performance of height measurement.
  • Power supply One 3V Lithium battery - Type CR 2032.
  • Suitable for shop floor environment.
  • Carbide tipped scriber.
  • Battery life 2000 hours.

    Functions:

  • Zero setting
  • Data hold
  • mm/ inch conversion
  • Reference point
  • Error message
  • Error message
  • height measurement
  • Low battery message
  • Dial holder ( optional )
  • RS 232 Data Output ( optional )
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    Optima Height Master

    Features:

  • Zero setting at any point
  • Switching over between two reference points (Two references with offset)
  • mminch coversion
  • Probe diameter compensation
  • Measurement of groove width, edge & centre distance
  • Measurement of inside & outside diameters with center distances and differences and difference between center distances.
  • Measurement of squareness
  • Motorised Auto Squareness with Digital Dial*
  • Parallel-printer port
  • Serial port for RS 232 C output
  • Air bearing
  • Memory-100 Steps
  • Serial Port Cable
  • User friendly console with AudioVisual indication.

    Basic Instrument consists of following standar accessories:

  • Optima 350 - Ball Probe of diameter 4mm x length 55 mm, Setting Master, Adaptor, Operation Manual, Dustcover.

  • Optima 600 - Ball Probe of diameter 10mm x length 55 mm, Setting Master, Adaptor, Operation Manual, Dustcover.

  • Optima 1000 - Ball Probe of diameter 12mm x length 62 mm, Setting Master, Adaptor, Operation Manual, Dustcover.
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    Finance

    Electronica Finance Limited.


    Commitment for brighter tomorrow
    Electronica Finance Limited (ELFL), incorporated in 1990, commenced its Financial activities, as an extension of the parent company to provide financial assistance to the buyers of their Machines. Steadily it converted its focus of financing to other standard Machine Tools too. We not only finance to the customers of our Machines but also have tie-ups with other standard Machine Tool Manufacturers in the country to provide financial assistance for their buyers.
    Today ELFL is registered with Reserve Bank of India as Equipment Leasing Company, prominently engaged in financing of standard Machines to the Small Scale Industry and Medium Scale Industry by way of Lease, Hire Purchase and Loans.
    Other activities: Bill Discounting, Funds Mobilization through SNCD, Fund Syndication and Advisory Services. We also provide L.C. facility to our customers for buying imported machinery.
    In addition we are the corporate agents of ICICI Prudential and ICICI Lombard for providing life and non life insurance services.
    Geographically it covers three zones in India viz West, South and North with branch network covering following areas :-
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    Contact Us

    • Sanjay Gupta (Electronica Machine Tools Ltd.)
    • Elektra Chambers 44, Mukund Nagar, Mukundnagar, Pune, Maharashtra - 411037, India
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    List of Other Products by Electronica Machine Tools Ltd. from Pune, Maharashtra.

    Other Products / Services #3605697

    E-Profit Series

    Clamping Unit
  • Sturdy, five point double toggle mechanism
  • Auto mould height adjustment with auto tonnage build-up facility
  • Improved low-pressure mould safety
  • Self-Lubricating bushes for toggle mechanism
  • Multi-stroke ejection with pulsating ejector facility
  • Rigid, cast SGI platens and links

    Injection Unit
  • Nitrided Screw & Barrel
  • 3-stage speed & pressure and position control for refilling
  • Decompression before & after plasticising
  • Cold startup prevention
  • Auto Purging
  • High torque, low speed hydraulic screw drive

    Standard features of Electronica controller
  • 6.5 LC Display
  • 4-stage speed, pressure & position control for mould close open
  • Multi stage speed, pressure and position control for injection
  • 3-stage hold-on pressure control
  • 3-stage speed, pressure and position control for refilling
  • Linear transducers for mould and screw position
  • 2-stage speed and pressure control for carriage forward
  • Digital display of screw rpm for previous and present auto cycle
  • Auto trip-off facility in case of motor overload
  • Live production counter with "Pack count" setting and auto trip-off facility in case "Production Count" is over
  • Auto screen shut-off facility based on "Number of shots" or "time"
  • Built-in self-diagnostic functions and auto alarm facility in clear text
  • Adjustable timers and delays for various operations
  • Adjustable ramp settings for mould close open operations
  • Display of cycle time, average cycle time and other times for previous and present cycle
  • Possibility of 147 sets of mould data storage
  • Password interlocks for different operating levels
  • Display of machine operation status at all the time
  • Auto alarm function for efficient monitoring during auto cycles

    Standard Features
  • Robust machine design & improved aesthetics
  • Stress relieved machine base frame
  • Isolation of electrical and electronics panels for higher reliability
  • Proportional Hydraulics
  • Ergonomically designed and positioned hydraulic manifolds for both Injection & Clamping units
  • Oil level indicator
  • Human, mould & machine safety features
  • Efficient and reliable hydro motors

    Optional Features & Accessories
  • Robotic arm interface
  • High speed Injection
  • Linear transducer for ejector
  • Anti-vibration pads
  • Core-pull (Singledouble)
  • Air blast (Singledouble)
  • Photo sensor
  • ElectricalHydraulic unscrewing
  • PVCBi-metallic screw and barrel

    Profit through PET preform e Profit series machines are ideally suited for PET preform applications due to following features
  • Good LD ratio for better mixing of PET material
  • Precise temperature control, which ensures high quality of PET preforms
  • Multi-stage injection speed and pressure for balanced filling of multi-cavities of PET mould
  • Low-pressure mould safety feature that takes care of expensive moulds
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    Endura Series

    Clamping Unit
  • New, sturdy five point double toggle mechanism.
  • Optimised platen design with FE analysis.
  • Newly designed box type square platens.
  • Higher mould opening strokes.
  • Increased maximum mould thickness
  • Higher maximum daylight.
  • Four stages, each independently settable closing opening speeds, pressures & positions for better control.
  • Self-lubricating bushes for toggle mechanism.
  • Dust wipers on tie bars.
  • Stress-relieved machine base frames.
  • Low pressure mould safety.
  • Higher ejector stroke.
  • Generous access to ejector area.
  • Multi-stroke ejection with pulsating & on-fly selection.
  • Precise mould thickness adjustment through sun & planetary gear arrangement.
  • Auto mould thickness adjustment with auto tonnage built-up as per the set pressure.
  • Clamping cycle based auto grease lubrication through machine controller.
  • Built-in hydraulic & electrical safety for clamping.
  • Single core-pull as standard feature.
    Injection Unit
  • Well-proven nitrided screw & barrel.
  • Higher injection pressures.
  • Holding pressure profile programmable in 4 stages (time based) for greater control over part dimensions power consumption.
  • Higher injection rates.
  • Injection speed profile programmable in 6 stages (stroke dependent) for greater control over mould filling.
  • Higher plasticising capacities.
  • Cold start-up prevention.
  • Screw speed profile programmable in 4 stages (adjusted in percentages).
  • Melt decompression (suck back) before & after plasticising to prevent nozzle drooling.
  • Four zones, fuzzy logic temperature control for barrel with settable tolerance band & bar graph display.
  • Alarms for deviation & set to actual and thermocouple breakage parameters.
  • Feed throat temperature indication.
  • Delayed start of plasticising, useful for processing heat sensitive materials.
  • Cold start protection for screw.
  • Reduction of barrel temperature to a pre-set value during short process interruptions.
  • Settable nozzle forward speed & pressure in two steps for extending mould & platen life.
  • Auto cushion adjustment facility.
  • Auto purge facility
    Controller
  • High-speed ECC-7063 controller.
  • Adequate isolation & protection for control system.
  • Colour, backlit LCD and alphanumeric keyboard.
  • Centralised setting of all process parameters in single screen.
  • Digital position control with linear transducers for injection, clamping & ejection.
  • Digital setting of all times, setting range 0.01 to 999.9 seconds.
  • Easy function-wise layout of pages & display of set & actual of various process parameters in clear text.
  • Auto-alarm function for efficient process control.
  • Internal storage of up to 80 mould set up data.
  • Settable pack counter & production counter.
  • Parallel interface for external printer.
  • Different password levels to prevent tampering of set parameters.
  • Process data statistics for last 100 shots with settable 'sampling intervals'.
  • PC connectivity for additional storage of mould data.
  • Alarm log for last 100 alarms

    Hydraulics
  • Ergonomically designed and positioned hydraulic components.
  • Electro-proportional hydraulics.
  • Large capacity external oil cooler.
    Special Features
  • Patented built-in power saving device with built-in energy meter.
  • Uses advanced vector control drive technology.
  • Enhanced hydraulic oil life.
  • Built-in soft start & power factor improvement.
  • Enhanced consistency in machine operation.
  • Lower machine noise levels
    Optional Features
  • Hydraulic double core pull.
  • Hydraulic unscrewing in lieu of core pull (single double).
  • Air blast single double.
  • Electrical unscrewing.
  • Linear transducer for ejector.
  • Feed throat temperature indication.
  • Robotic arm interface.
  • Photo sensor.
  • Anti-vibration pads.
  • Screw and barrel for different polymers
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    EDM Drill

    Features
  • Small hole drilling in hard metals
  • Both brass and copper electrode tubes can be used.
  • Large drilling range.
  • Tap water is used as dielectric fluid.
  • Granite work table ensures longer life.
  • Precision DC servo control to maximise drilling stability and speed.
  • Compact footprint.
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    Plastic Processing Machine

    HAITIAN Injection Moulding Machines ranging from 58 T to 530 T
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    Vertical Turret Milling

    We are offering vertical turret milling.
  • x - 500 x 600 mm
  • y - 300 x 400 mm
  • rapid x y z - 48m
  • tool - to -tool time - 0.9 secs
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    Proth Surface Grinder

    Cross x Longitudinal travel : 210 to 1900 x 475 to 6150 mm
    View Complete Details

    Honor- Vertial Turret Lathe

  • CNC Vertical Lathes.
  • High Precision, High Efficiency, High Durability and perfection.
  • Range upto 1750 mm dia.
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    Yota- Die Casting Machine

  • Dry Shot Injection Speed 7msec
  • PLC based control CNC Control
  • Digital Hydraulics
  • Range 100T - 800T Capacity
  • View Complete Details

    Tough Carb Division

    The Tough Carb Division is part of Electronica Machine Tools Pvt Ltd . It Manufactures Tungsten Metal Powders, Tungsten Carbide Powders and Mixed Powders. The Tough Carb Division manufacturing facility is located at Sinnar, Nashik in West Maharashtra. This is an integrated plant with the starting material being Tungsten Ore, which is processed to APT and further processed to WC powders. The plant is equipped with modern machines and also has Spray dryer (Niro make). Some of the speciality products manufactured are Tungsten Metal Powder upto 0.4 m FSSS, Nickel Bonded Carbide grades for Seal Rings, etc.
    View Complete Details

    Hard Materials Division

    The Hard Materials Division - a 100% Export Oriented Unit is a part of ELECTRONICA MACHINE TOOLS LTD. manufacturing World Class Tungsten Carbide Products. HMD is an integrated plant processing Tungsten Carbide Products from the Ready to Press (RTP) powder stage. We take pride in being the only unit is India having SINTER HIP facility.

    Distinguished Applications of Hard Materials Divisions Products
    Mining, Petroleum, Wear applications, Powder Compaction, Powder Manufacturing, Metal Forming, Cutting & Heading applications.

    For more details log on to www.electronicacarbide.com
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    CNC EDM

    Features
  • Integral design with compact footprint
  • Moving head, fixed table
  • Rise and fall work tank
  • High-speed jump
  • Definable erosion axis
  • Adaptive anti-arc & flushing control
  • Linear optical scales of 0.0005 mm resolution on all 3 axes (optional)
  • Canned orbiting cycles
    High Speed JumpHigh-speed jump (up to 2.5 m/min.) creates a pumping action of dielectric, resulting in good flushing conditions and always ensuring clean gap conditions.

    Adaptive anti-arc and Flushing Control
  • Gap discharges are monitored and instant pulse-to-pulse corrective actions are taken
  • 'Machining difficulty index' signal is generated based on which pulse parameters are suitably corrected
  • Adaptive jump cycle control based on the concentration of debris in the machining gap

    CNC Pulse Generator ePulse 50 CNC
    CNC Controller :

  • 32 bit Pentium-based computer for human-machine interface
  • 56 bit Digital Signal Processor (DSP)
  • Multi-axes precise motion control
  • Rugged flash hard disk for EXE programme storage
  • Dual processor architecture
  • Automatic repositioning after cycle interruption
  • Independent programming for X, Y, Z and 'C' co-ordinates
  • Integrated programme logic control
  • RS 274 based programme code
  • Background programming and simulation
  • Part programme edit
  • Single block execution
  • Built-in programme error indication
  • Programmable multi-cavity operation
  • XY, XZ, YZ axes vector and orbiting
  • Auto edge find and centre find (internal & external)
  • Selectable auto shut-off after sparking cycle or in case of any faults for nattended operation
  • Auto power recovery
  • Programmable auto flushing to enhance machining stability
  • Programmable process control
  • Automatic frontal wear compensation cycle (for Z-axis)
  • Mirror image on X or Y axis
  • Display of electrode path during machining
  • Pitch error & backlash compensation
  • Menu-driven dialogue box
  • Hand-held full function remote control unit
  • Built-in EDM technology data for various materials to set erosion conditions efficiently (auto and user definable)
  • Built-in recipe
  • Self diagnostics

    Machine Tool
  • Moving head, fixed table
  • LM guideways for all 3 axes
  • Precision ball screws & closed loop DC Servo system for all 3 axes
  • Rise and fall work tank
  • AC Servo system for 3 axes (optional)
    Safety and Protections
  • For CPU, Measuring circuit, Servo overload, Over-traverse limits
  • Mains - over voltage & under voltage
  • Dielectric over-temperature, Low level, Overflow and Anti-arc
    Data Input and Output
  • Keyboard - ASCII with 10 software keys
  • Isolated RS 232 C serial interface
  • 1.44 MB, 3.5" floppy disk
  • Colour LCD monitor
    Technical SpecificationsMachine Tool Work tank internal dimensions (WxDxH) : 900 x 600 x 350 mm Work table dimensions : 600 x 400 mm Longitudinal travel (X) :400 mm Transverse travel (Y) : 300 mm Quill travel (Z) : 300 mm Max. workpiece height : 250 mm Max. permitted load on table : 1000 kg Max. electrode weight : 50 kg - without 'C' axis, 25 kg - with 'C' axis(In static mode)
    Dielectric Unit Tank capacity : 600 ltrs. Filtration system : 10 Paper cartridge, 4 Nos.

    Pulse Generator e Pulse 50 CNC Pulse generator type : MOSFET Maximum working current : 50 A Pulse on time : 0.25 to 3000 Sec. Pulse frequency : 0.22 to 1492 kHz Max. MRR (Cu-St) : 400 mm3 / min.Max. MRR (Gr-Steel) : 500 mm3 / min. Best surface finish (Cu-St) : 0.3 Ra Min. electrode wear (Cu-St & Gr-St) : < 0.1 % Power supply : 3 Phase, AC 415 V*, 50 Hz Connected load : 6 kVA
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    Feed To Length

    This is a very common application in various industries like Metal, plastics, Paper, Film, Packaging etc. The material to be cut is fed through draw/pinch/nip roll. The required feed length is governed by the draw roller's revolutions. The conventional method to control the draw roller is through DC motors or AC motors with clutch and brake or DC Servo.

    Application requirements
  • Precise length feeding
  • Synchronized operation with other processors
  • Programmable set length
  • Smooth acceleration and deceleration
  • Holding torque at '0' speed

    Features
  • Indigeneously developed unique control system
  • Accurate position control through encoder
  • Servo like performance through induction motor
  • PLC for processor synchronization
  • High resolution encoder feedback for accurate length measurement
  • User friendly man-machine interface for ease of operation
  • 'S' Curve acceleration & deceleration for jerkfree operation.
  • Enhance accurate(+/-1mm or better)
  • Maintenance free system
  • 120 cuts/min. (for sheet metal)
  • 240 cuts/min. ( for plastic film)

    Application SolutionIn the scheme offered the draw roller is preciesly controlled by a vector controlled AC induction motor or by a servo motor. Precise position control is achieved through encoder feedback. Build-in PLC I/O's are provided for syncronized process operation and saftey interlocks.
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    Rotary Indexer

    This is a typical rotary table indexing type application, where it is required to index the table in angular control or conveyer in packaging and Pharmaceutical Industry.

    Application requirements
  • Angular programming
  • Holding torque at zero speed
  • Synchronized operations
  • mooth acceleration an deceleration

    Features
  • Programmable acceleration and deceleration.
  • Angular degree programming
  • Programmable software cam switches
  • Sequencing of operations through bult-in PLC
  • User friendly operator interface
  • limination of complicated mechanical parts

    Application SolutionWe offer a standard AC induction motor with a vector controlled drive and a DSP based motion controller for this application. The encoder mounted on the rotary table gives 10, 000 pulses per revolution and it is possible to rotate the table by 0.036 degree. A holding torque delivered by the motor at zero speed allows to eliminate Geneva type mechanical arrangements. The resolution can be increased by selecting different encoder.
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    Optima Series

    Clamping Unit
  • Sturdy, five-point double toggle mechanism
  • Opening & Closing in 4 stages
  • Strong, cast SGI platens & toggle links
  • Low pressure mold safety protection
  • Linear Transducer for the precise Clamp position Control
  • Simple manual grease lubrication with remindermessage
  • Multi-stroke ejection mechanism.
  • Auto mold thickness adjustment with Auto Tonnage Setting
  • Hydraulic safety

    Injection Unit
  • Nitrided Screw & Barrel
  • Injection in 4 stages
  • Hold-On in 2 separate stages
  • Refilling in 2 stages
  • Decompression before & after Plasticizing
  • High Torque, Low Speed Direct Hydraulic screw drive
  • Cold-start prevention facility
  • Sprue break facility
  • Linear Transducer for precise & consistent injection position control & monitoring.
    Standard Features
  • Proportional Hydraulics
  • Ergonomically designed machine covers for safety, with improved aesthetics
  • Stress-relieved, strong & compact machine base frame
  • Highly reliable Electrical & Electronic components from Reputed manufacturers
  • Ergonomically designed, easy to service Hydraulic circuit
    Standard Features of Controller
  • 5.7 LCD display (320 X 240 pixels).
  • 4-stage speed, pressure & position control for mold close open.
  • Built-in mold safety.
  • Multi-stage speed, pressure & position control for injection.
  • 2-Stage hold-on pressure control.
  • 2-Stage speed, pressure & position control for refilling.
  • Suck back before and after refilling.
  • Linear transducers for mold and screw position.
  • 2-stage speed & pressure control for carriage forward.
  • Auto purge facility.
  • Auto mold height adjustment with auto tonnage setting facility.
  • Cold start-up preventation.
  • Multi-stroke ejection.
  • Digital display of screw RPM for current auto cycle.
  • Auto trip-off facility in case of motor overload.
  • Preset production counter with auto trip-off facility in case 'Preset Production Count' is over.
  • 'Auto Screen Shut-Off" facility.
  • Built-in, self-diagnostic functions and auto alarm facility in clear text.
  • Settable timers and delays for various operations.
  • Settable ramp settings for mold closeopen operations.
  • Display of last cycle time.
  • Possibility of 64 sets of "Mold Data Storage'
  • Password interlocks for different operating levels with individual screen locking.
  • Display of machine operation status at all the time.
  • 4 Sones for temperature control with 'PID' logic.
  • Statistical process control through deviation monitoring alarms.
  • Hour count for total machine & in each mode of operation.
  • 'SPC' trend curve to monitor critical process parameters.
  • Hourly production data for last 20 days with date & time.
  • Alarm log data for last 100 alarms with all details.
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    Cnc Milling Machines

    cnc milling machines :
  • table sizes model b3v
  • 1270 x 400 mm .
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    ZNC EDM

    Features
  • Incorporates PS-50 ZNC Pulse Generator
  • 99 programmes, 50 steps per programme
  • EDM technology at a glance on CRT
  • 3 axes digital positioning display
  • Day and night function
  • Reverse servo machining
  • Higher Material Removal Rate due to equi-energy pulse
  • Reduced electrode wear with high MRR
  • High speed jump function (Speed up)
  • Built-in super finish function

    Fuzzy Features
  • Automatic selection of optimum EDM parameters
  • Online 'HELP' to guide the operator in parameter selection
  • Adaptive anti-arc which monitors the gap conditions for every pulse and adjusts the EDM parameters to suit the gap conditions
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    Rotary Printing

    This application is normally used in paper printing, textile printing or synchronization is the need of the application. Separate motors are used to control individual rollers.

    Application requirements
  • Precise registration sensing and synchronization
  • Multicolour printing
  • Tension control
  • Accuracy in printing

    Features
  • Precise position synchronization of individual rolls
  • Registration mark sensing
  • Higher line speed
  • Encoder feedback for dancerless tension control
  • Built-in PLC for process interlocks
  • Elimination on unwinder brake
  • User friendly man-machine interface

    Application SolutionIn the scheme offered the draw roller is preciesly controlled by a vector controlled AC induction motor or by a servo motor. Precise position control is achieved through encoder feedback. Build-in PLC I/O's are provided for syncronized process operation and saftey interlocks.
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    Simplex Duplex Rotary Cutter

    In paper conversion, finishing& printed film processing, material has to be cut to required preset lengths, with accuracy and repeatability. A typical system comprises of a draw roller and one or two rotary cutters which are synchronized with the draw rollers to give the desired cut length.

    Application requirements
  • Variable length setting
  • Accuracy and consistency
  • Minimum setting time
  • High speed operation
  • Simple to operate

    Features
  • Zero setting timel
  • Excellent accuracy & repeatability
  • Negligible paper wastage
  • Energy efficient
  • Maintenance free
  • Programmable length setting
  • Eliminates PIV gear boxes, prone to maintenance
  • Cutting with registration mark

    Application SolutionTwo separate AC Induction motors are used. One motor is coupled to the draw roller and another is coupled to the rotary cutter. The operator sets the line speed which decides the draw roller RPM. The Rottary Cutter is electronically geared with the draw roller. The Rotary Cutter exactly follows the draw roller with a set ration. The ratio remains undisturbed during acceleration. This feature is called the zero backlash electronic gearing, with programmable gear ratio. This close loop control system measures sheet length accuracy at every cut. The number of controlled motors depends on the application, as well as either simplex or duplex.
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    Laser Cutting Machine

    Daewoo-Ilrim - Laser Cutting Machine
  • Realization of super high speed processing with flying optics methods.
  • Realization of high productivity with auto pallet changer.
  • Employing high capacity FANUC oscillator (optimum capacity fitted with the same company's NC Machine).
  • Highly rigid casting structure frame.
  • View Complete Details

    Metal Forming Machine

    Finn-Power-Turret Punch Presses
  • CNC Hydraulic turret punch presses
  • CNC Servo drive turret punch presses
  • Turret punch press with Right Angle shears
  • TPP with laser machines
  • Auto sheet loading and unloading systems for TPP and Lasers
  • Auto sheet bending cells
  • Laser cutting machines
  • Servo Drive Press Brakes
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    Roller Flow Forming Machine

    Electronica has been manufacturing highest quality machines for more than 30 years. These machines, required in Tool Rooms and for production, are proving their worth at thousands ofinstallations in India & Overseas. Now Electronica proudly presents its latest achievement in technology - a CNC, 2-Roller Flow Forming Machine for manufacturing metallic conical liners.
    It is the first time that such an innovative-technology machine is being manufactured indigenously. This novel CNC machine has electro-mechanical design, vector control drives and AC induction motors for the spindle and axes. The machine, ideal for non-cutting shaping and forming, does not make use of any hydraulic systems.
    The robust, ergonomically designed, state-of-the-art machine offers a unique solution for conical liner forming. It assures precision, consistency, flexibility and productivity.
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    Magnetic Scales

    Salient Features:

  • Non contact
  • High Speed
  • Highly resistant to oil, dust, dirt, vibrations & shocks
  • Compact and light weight
  • Easy to install
  • Wide mounting tolerance
  • Length upto 30 meters
  • Ideal for hostile environments.

    Application:

  • Hydralic presses
  • Textile machines
  • Wood working machines
  • Machine tools
  • Rotary tables
  • Sheet Metal working machines
  • Bending machines
  • Universal testing machines
  • Packaging Machines
  • Paper cutting machines
  • Gear cutting machines
  • Robotics Applications
  • Automation
  • Marking machines
  • SPMS
  • Plastic machines
  • Jigs and Fixtures
  • X, Y Tables
  • Handling machines
  • Inspection System and many more.
    View Complete Details

    Surface Grinder

    More than 200 installations in India
    Cross x Longitudinal travel - 210 to 1900 x 475 to 6150 mm
    View Complete Details

    Laserjet Cutting Machine

  • Realization of super high speed processing with flying optics methods.
  • Realization of high productivity with auto pallet changer.
  • Employing high capacity FANUC oscillator (optimum capacity fitted with the same company's NC Machine).
  • Highly rigid casting structure frame.
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    Turret Punch Press

  • CNC Hydraulic turret punch presses
  • CNC Servo drive turret punch presses
  • Turret punch press with Right Angle shears
  • TPP with laser machines
  • Auto sheet loading and unloading systems for TPP and Lasers
  • Auto sheet bending cells
  • Laser cutting machines
  • Servo Drive Press Brakes.
    View Complete Details

    Digital Readout Systems

    Electronica Mechatronic System (I) Pvt. Limited., leads the groups thrust in Electronic industry, manufactures Digital Read Out (DRO) Systems and Linear scales both Glass & Metallic for Machine Tool Automation & Height Measuring Instruments.
    Certified by DNV, Netherlands, an ISO 9001-2000 company ensures high level of credibility to its customers for over 16 years.
    With a strong and the largest installations of over 30, 000 Axes across 600 ranges of Machine Tools of domestic and imported origins. Exports spread across 17 countries worldwide, including U.S.A., U.K., Germany, Middle East, Australia, and Taiwan etc.
    DRO is the first step towards Machine Tool Automation & pays back for itself. Internationally DROs have become synonymous with higher productivity, reduced rejections, better repeatability and reduced operator fatigue besides consistent job quality. The DRO facilitates faster and precise machine tool positioning, devoid of human skill and tool backlash errors, there by improving productivity and repeat accuracy as well.
    DROs can be fitted on Center Lathes, Milling Machines, Horizontal Borers, Vertical Turret Lathes, Surface Grinders, EDMs, SOMs and most other machine tools and equipment where slides have to be positioned accurately and read.
    Our DROs have been used at various Government Organization like Rail Coach factories, Defence Production Establishments, Govt. technical institutions like IITs, Polytechnics and Engineering Colleges, Power Projects, State owned automobile Workshops etc.

  • Over 30, 000 Axes installed.
  • Exports to Europe, Far East, South East countries.
  • Trained service engineers, easily accessible.
  • Manufacture both linear scales & counters indigenously.
  • An ISO 9001 Company.
  • In House R & D facility.
  • Exclusive focus on DRO systems.
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    Wirecut EDM

    Features
  • Precision LM Guides for X, Y, u, v, Z axes
  • Cutting speed : 120 mm2/min
  • Best surface finish 0.8 Ra
  • Taper : 15 over 100mm
  • Hand-held remote control
  • Dielectric cooling with differential temp. control
  • ePulse technology

    CNC Pulse Generator ELPULS - 20e
  • 15VGA colour graphics CRT display
  • Display of cutting rate
  • Display of machining time
  • 2D graphic simulation of wire path
  • Display of error messages
  • Different screen for MDI programming
  • Simultaneous control of X, Y, u, v axes
  • MOSFET for high speed switching and better surface finish
  • Trim cut facility for improved accuracy
  • Dual state antiarc circuitry leading to feed hold
  • Mirror image of programme across XY axes
  • Rotation of programme by 90
  • Single block execution
  • Resumption of cutting from power fail position
  • Finer controls in steps of 0.5 sec. for optimizing ON/OFF time
  • Memory data retention period-48 hours
    e Pulse Advantages
  • Stable machining without wire breakages normally occurring in difficult machining conditions such as,
  • Flushing nozzle away from work piece
  • Stacked work pieces of different materials
  • Cutting at the edge of work piece etc.
  • Higher cutting speed even on smaller work piece thickness
  • Minimum operator intervention
    User-friendly, versatile Software ELAPT :
  • DXF file interface
  • Built-in utility packages for gears and curves
  • Graphic programming tool
  • Built-in functions : move, rotate, copy, mirror, scale, reverse mirror
  • Multicut programme generation
  • Tool path reversal for multicut
  • Graphical simulation of NC programme
  • RS 274 standard G /M code programme generation with powerful editor

    Technical SpecificationsMachine ToolMax. table size : 650 X 440 mm Max. work piece height : 200 mm Max. work piece weight : 300 kg X, Y table traverse : 300, 400 mm u, v table traverse : 80, 80 mm Max. wire spool capacity : 6 kg Max. taper angle : 15/ 100 mm Resolution : 0.001 mm Wire electrode dia. : 0.25 mm (Std.) 0.15. 0.2, 0.3 mm (optional)
    Pulse Generator : ELPULS - 20 e Controlled axes : X, Y, u, v simultaneous Interpolation : Linear & Circular Least input increment : 0.001 mm Least command input (X, Y) : 0.001 mm Max. programmable dim. (X, Y) : 999.999 Data Input / Output : RS-232C isolated serial interface, 1.44 MB Floppy disk, Special function sealed keyboard Input power supply : 3-phase, AC 415 V** 50 Hz Connected load : 7 kVA

    Dielectric unit DL 25P Dielectric fluid : De-ionised water Dielectric tank capacity : 250 lit. Paper filter : 10 Single cartridge Dielectric cooling system : 1700kCal.
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    CNC Machining Centers

    More than 400 Installations in India

    CNC milling machines :

  • Table sizes Model B3V
  • 1270 x 400 mm
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    Elektra Height Master

    Details:

  • Economical for shop floor use
  • one D measurements
  • Steel measuring tape
  • Battery operated
  • MotorisedManual movement of probe
  • RS 232 C serial communication
  • Parallel - printer port
  • Squareness measurements
  • Air bearing pads ( optional )

    Features:

  • Zero setting at any point
  • Switching over between two reference points
  • mminch conversion
  • Probe diameter compensation
  • Measurement of height and difference between any two heights.
  • Measurement of groove width and centre distance
  • Measurement of inside and outside diameter with centre distance and difference between centre distances.
  • Measurement of squareness
  • Motorised Auto Squareness with Digital Dial*
  • Parallel and serial port
  • Serial port for RS 232 C output
  • Specially designed base pads for free movements on surface plate
  • Air bearing*
  • Memory-100 Steps.
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    Milling Machines

    Table Sizes:

  • 225 x 1067 mm
  • to 305 x 1270 mm
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    Height Gauge


    Height Gauge for the new Millennium

  • LM Guide technology
  • Sylvac measuring system
  • Long life bearing material
  • Latest aesthetic concepts
  • Operates on one 3V battery
  • Ergonomic design.

    Features:

  • The system is based on LM guide technology with aluminum alloy rail & special bnearing material.
  • The unique gluing technique takes care of differential thermal expansion.
  • Rigid construction ensures repeatable performance of height measurement.
  • Power supply One 3V Lithium battery - Type CR 2032.
  • Suitable for shop floor environment.
  • Carbide tipped scriber.
  • Battery life 2000 hours.

    Functions:

  • Zero setting
  • Data hold
  • mm/ inch conversion
  • Reference point
  • Error message
  • Error message
  • height measurement
  • Low battery message
  • Dial holder ( optional )
  • RS 232 Data Output ( optional )
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    Optima Height Master

    Features:

  • Zero setting at any point
  • Switching over between two reference points (Two references with offset)
  • mminch coversion
  • Probe diameter compensation
  • Measurement of groove width, edge & centre distance
  • Measurement of inside & outside diameters with center distances and differences and difference between center distances.
  • Measurement of squareness
  • Motorised Auto Squareness with Digital Dial*
  • Parallel-printer port
  • Serial port for RS 232 C output
  • Air bearing
  • Memory-100 Steps
  • Serial Port Cable
  • User friendly console with AudioVisual indication.

    Basic Instrument consists of following standar accessories:

  • Optima 350 - Ball Probe of diameter 4mm x length 55 mm, Setting Master, Adaptor, Operation Manual, Dustcover.

  • Optima 600 - Ball Probe of diameter 10mm x length 55 mm, Setting Master, Adaptor, Operation Manual, Dustcover.

  • Optima 1000 - Ball Probe of diameter 12mm x length 62 mm, Setting Master, Adaptor, Operation Manual, Dustcover.
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    Finance

    Electronica Finance Limited.


    Commitment for brighter tomorrow
    Electronica Finance Limited (ELFL), incorporated in 1990, commenced its Financial activities, as an extension of the parent company to provide financial assistance to the buyers of their Machines. Steadily it converted its focus of financing to other standard Machine Tools too. We not only finance to the customers of our Machines but also have tie-ups with other standard Machine Tool Manufacturers in the country to provide financial assistance for their buyers.
    Today ELFL is registered with Reserve Bank of India as Equipment Leasing Company, prominently engaged in financing of standard Machines to the Small Scale Industry and Medium Scale Industry by way of Lease, Hire Purchase and Loans.
    Other activities: Bill Discounting, Funds Mobilization through SNCD, Fund Syndication and Advisory Services. We also provide L.C. facility to our customers for buying imported machinery.
    In addition we are the corporate agents of ICICI Prudential and ICICI Lombard for providing life and non life insurance services.
    Geographically it covers three zones in India viz West, South and North with branch network covering following areas :-
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    Contact Us

    • Sanjay Gupta (Electronica Machine Tools Ltd.)
    • Elektra Chambers 44, Mukund Nagar, Mukundnagar, Pune, Maharashtra - 411037, India
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