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Komal Chemiequip Pvt. Ltd.
Mumbai, Maharashtra, India
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  1. Drums 4 Products available
  2. Chemical Machinery & Plant 3 Products available
  3. Waste Management & Pollution Control Services 3 Products / Services available
  4. Electronic Components 4 Products available
  5. Others 72 Products / Services available

Other Products / Services #33247

Temperature Controls:

Sophisticated digital to simple non-indicating controls. Combination controls up to 150 amp capacity.

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Water Heaters

Excellent for DI spray rinse, precision cleaning and other applications. Electric inline water heaters with all titanium wetted parts.Sizes up to 144 kW.

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Dust Extraction Unit

A neat compact Dust Exhaust and Collector Unit is ideal for Polishing Motors. Separation of dust takes place in two stages, the heavy particles being deposited in the setting chamber, and finer dusts arrested by the filter bags. Capacity : 500 cfm, 1 h.p., 2 Nos. 4.5 dia Inlet, 8.5 x 6.5 Outlet, 60 sq. ft. filtration area.

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DIPPING BASKETS & TRAYS

These fabricated Baskets and Trays are suitable for alkaline cleaning and acid dips. Made out of Stainless Steel/M.S./Titanium wire mesh or perforated sheets, in sizes from 6 x 5ht. onwards, with fixed or collapsible handle. Rectangular trays are also available from 10 x 6 x 2 ht onwards with fixed handle, for multiple purpose utilities

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VAT ROD INSULATORS

Rod Insulators or Insulating block made from chemically inert material to give perfect insulation between bus-bar and tank. Available in size 1/2", 3/4", 1" and higher.

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Metal Heaters

Variety of materials to match your application (titanium, 316 stainless, 304 stainless and plain steel). Sizes up to 54 kW.Standard and custom configurations for over the side and bottom installations.

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Metal Coils

Heat exchangers designed and built to your specific application, including simple U coils, single and multi bank grid coils, helical coils, serpentine coils, standard and custom designs.

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BOILER - Cum - EVAPORATOR

his custom fabricated special equipment is for multi-purpose utilities like Hot Water Curing System or Evaporation of Drag out, Process baths, Rinses to reduce Waste Water Volume. The concentrate is returned to the process or pumped out for disposal. Single or double chambered in MS, SS, (also in PVC or PP) with sources of gas, steam and electric heat, controllers and safety fittings. Additional fittings like transfer pump, combination of auto-fill and clean out systems, steam or hot water steam atomizing chamber, etc.

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HORIZONTAL CATHODE OSCILLATING UNIT

In Cathode rod movement unit, the cathode rod (or sometimes the anode rod) slowly moves back and forth to 6, 4 or 2 amplitude of strokes, over rollers fastened on the tank flanges. Unit can oscillate single or double Cathode powered by 0.125, 0.25, 0.5 or 1 h.p. motor, any fixed speed from 6 to 18 cycles.

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Plating Jigs

Plating Jigs or Racks are useful where the output is large and even for distribution of electric current. Other advantage uses are a good deal of saving inlabour, time and ensures speedy loading increasing productivity reducing production costs. Jig Spines are made from Copper, Brass, SS or Titanium and contact tips are from tempered Stainless Steel, Phosphor Bronze or Titanium Wires.


igs are to be used for Electroplating, Electro polishing, Painting and Anodizing. For surface treatment such asPhosphating, Electro painting and Enameling, jigs can be used and these are termed as furnace furniture. Jigs made of Titanium are to be used for anodizing / electro polishing. Jigs can be designed, fabricated and insulated according tocustomersrequirements. The following details are required while enquiry/order :


(a) Cathode rod diameter or cross section.
(b) Vat depth, solution depth, nature of solution and temperature.
(c) Spine style, contact style and configuration.
(d) Distance between Cathode rod and Anode bus bars and Rectifier Capacity.
(e) Nature of articles (if possible samples should be sent).

IG MATERIAL FOR PLATING & ANODIZING

PROCESS

FRAME

CONTACT

ANODE

Anodizing

Aluminium, Titanium

Aluminium, Titanium

Titanium, Aluminium

Cadmium Plating

Copper, Steel

Stainless Steel

Cadmium

Chrome (Bright)

Copper

Stainless Steel

A/L, T/L

Chrome (Hard)

Copper

Phosphor Bronze

A/L, T/L

Copper Plating

Copper, Steel

Phosphor Bronze, Monel

Copper

Electroless Plating

Stainless Steel

Stainless Steel

N/A

Electropolishing

Copper

Titanium

Stainless Steel

Gold Plating

Copper, Steel

Stainless Steel

Platinized Ti, Graphite

Nickel Plating

Copper

Stainless Steel

Nickel

Painting

Steel

Steel, SpringSteel.Magnets

N/A

Silver Plating

Steel

Stainless Steel, Steel

Silver, SS316

Zinc Plating

Copper, Steel

Monel

Zinc

 

 

 

 

 

 

 

 

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BRASS ROD CONNECTORS

Connectors made of Brass are available in single way and double ways. Thediaof connectors will be ", 3/4" & 1" or higher sizes. Also available clamps for strip conductors; cable and bus bar connections.

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PRE-FILTER CHAMBER

Bag, Carbon or Cartridge individually or in combination) : This is an on-line filtering device with or w/o pump set for flowupto5000 lit/hr.upto10 micron with replaceable filter bags, activated carbon or filtering cartridge. Must for contaminated plating solution or water containing excessive dissolved solids, thereby enhancing efficiency of filter / DM water plant.

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FABRICATED BASKET

Heavy Duty Buckets are available in capacity: 10, 15 & 25litres, with or w/o perforation for dipping and rinsing operations. Also available tailor-made PP/PVC baskets with or w/o perforation.

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MULTIPARAMETER METER :

HI 9828 : pH, pH/mV, ORP, % saturatoin DO, mg/L DO, absolute EC, resistivity, TDS, salinity, seawater specific gravity, atmospheric pressure, fast tracking & logging and temperature, all in one unit !

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Quartz Heaters

Ideal for most acidic chemistries. Metal grounded quartz sheathed heaters up to 30 kW. Polypropylene guards standard.

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Fluoropolymer Coils

Excellent chemical compatibility. Rugged construction with perforated guards

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Fluoropolymer (PTFE) Heaters

Compatible with virtually any chemistry. Sizes up to 27 kW. Large variety of standard and custom configurations for over the side and bottom installations.

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EC AND TDS TESTERS

HI 98301 (DiST1) : 1999 ppm (mg/l); 1ppm;Rs.2, 856/-


12) HI 98302 (DiST2) : 10.00g/L (ppt); 0.01g/LRs.2, 856/-


13) HI 98303 (DiST3) : 1999 S/cm; 1S/cmRs.2, 856/-


14) HI 98304 (DiST4) : 19.99mS/cm; 0.01 mS/cm;Rs.2, 856/-


15) HI 98311 (DiST5) Combo: Waterproof, 3999S/cm/ TDS 2000ppm / Temp. 60 C;

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Tubular Immersion Heaters

Rod Heaters are having replaceable element and Tubular Heaters (Straight 'U' 'L' & Hair Pin Shapes) are having non-replaceable elements. Vertical Mounting, meant for all Electroplating and Metal Finishing Processes. For horizontal mounting these heaters are supplied with threaded flanges. Available from 0.5 to 5.0 KW capacities in single or 3 phase operation.



  • TITANIUM

  • STAINLESS STEEL 304, 316 & 316L

  • MILD STEEL l LEAD BONDED M.S

  • SILICA (MILKY WHITE)

  • GLASS (TRANSPARENT)

  • TEFLON TUBED S.S. (only Tubular) Also Protection Guard for Glass & Silica Heaters

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Dissolved Oxygen TESTERS :

1)HI98190
Waterproof Portable pH/ORP Meter

2)HI98191
Waterproof Portable pH/ORP/ISE Meter

3)HI98192
Waterproof Portable EC /TDS /Resistivity /Salinity Meter

4)HI98193
Waterproof Portable Dissolved Oxygen and BOD Meter

Common Features
>Ergonomic, rugged, water proof (IP67) design
>Data logging
>GLP Features
>Contextual help at the press of button
>Backlit, Graphical
>PC Connectivity
>Auto Calibration

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Corrosion Test Chambers














In this Salt Spray Apparatus Chamber, coated articles viz. Electroplated, Painted, Anodising, etc are exposed to a mist of salt. Saturated air produced by spraying common salt solution in an enclosed Cabinet. The articles being positioned for this accelerated corrosion test in such a way that they are exposed to the hot mist produced in the chamber, through the controlled andregulatableair and liquid nozzles.





Standard sizes:
a) 915 x 510 x 310 mm
b) 450 x 250 x 250 mm
The Apparatus consists of :
Acrylic mist chamber with dome roof
Heater
Temperature Indicator and Controller
Atomizing nozzles for mist formation
Specimen supporter
Compressed air supply


The apparatus comprising of Double Chamber FRP body, having internal size :850 x 655 x 825 mm ht., Dome roof, volume 455ltrs, suitable for housing 120 Numbers of standard panel size : 150 x 100 mmHumidity ChamberWater level controllerHumidity ControllerMica plate heatersTemperature indicator 500C display cum - controllerfiltered salt solution feed of min 0.5 liters per hour130litressalt solution reservoirPeristaltic PumpLarge specimen testing capacityEasy access to test panelsHour counterControl panel with main switch.




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FABRICATED PLAIN TANKS

Today we have several options to select the material of construction in plating Tanks for solving corrosion problems. They are durable and cost effective. Plain double welded tailor-made self-supporting tanks of any shape & dimension and volume as desired can be adopted for Storage, Electroplating, Electropolishing, Anodising, Phosphating, Pickling and other Process requirements. Fabricated from Rigid Polyvinyl Chloride (PVC), Perspex, Polypropylene, Linear Polyethylene, Polyglass(PP), CPVC, PVDF, StainlessSteel 304/316, Mild Steel etc. supplied with rim, reinforcement and legs. All the tanks externally coated with acid & alkali resistant epoxy paint or FRP inIsotholic, BisphenolorVinylplastersResins.

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AQUEOUS CLEANING MACHINES

The cleaning machine in which a water based cleaning cycle is carried out on the small components in an enclosed cabinet. This process involves hot alkaline cleaning fluid (2 to 5%) in a rotary spray system with in washing cabinet, pump, heater, filter & chemicals.
Optional : Steam Extractor, Dosage equipment, Oil Skimmer and Automatic water refill.

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Screw Plug And Flanged Heaters

Wide variety of heater types and features to fit virtually any application. Stainless, titanium, fluoropolymer and other materials. Sizes from screw plug to 14 flanged.

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Titanium Jigs

Plating Jigs or Racks are useful where the output is large and even for distribution of electric current. Other advantage uses are a good deal of saving in labour, time and ensures speedy loading increasing productivity reducing production costs. Jig Spines are made from Copper, Brass, SS or Titanium and contact tips are from tempered Stainless Steel, Phosphor Bronze or Titanium Wires.
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Industrial Water Cooler

These Industrial Water Cooler or Packaged Water Chillers are :



CompactReliableDurableQualitative


Smooth Performanceand ready to use units forELECTROPLATINGandANODISING.



The Capacity is 2 to 15 T.R. flow rate 600-6000 LPH and have some of the best desirable features and quality components like:



Suction gas cooled hermetically sealedCompressor;Air cooledCondenserwith special fins giving high heat transfer coefficient;Refrigerant Pipinghaving All colour coded design as per ASHRAE norms, fitted with filter Dryer, Inspection glass and leak test with dry Nitrogen at 400 psi. Evacuated upto 50 microns before charging; SuctionAccumulatorsupplied as standard equipment;Control Panelwith fuses, switchgears, relays, electronic timers, Connectors with full function control, Wiring colour/number code; Accessories Integral Tank, Chilled Water Pumps with mechanical seal; dependable Safety Relief Valve, Low & High Pressure cut-outProtection;in sturdyconstructionand skid mountedinstallation

General Technical Specifications For 100C Process Water at ambient temp. 350C

Models   KWC-1 KWC-2 KWC-3 KWC-4 KWC-5 KWC-6

Cooling Capacity

Compressor Power
Fan Power
Pump Power
Water Flow
Tank Capacity
Connections

kcal/hr
watts
watts
watts
watts
lpm
ltrs
mm

2250
2620
1000
10
55
8
25
12

3000
3500
1400
40
55
8
50
12

4500
5250
2000
40
55
8
100
12

6000
7000
2800
90
75
25
100
12

9000
10500
3500
80
746
70
300
25

15000
17500
6100
180
746
70
300
25

























































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Lined Tanks

The plain fabricated tanks can be supplied with "drop-in" liners internally to suit the individual process application. Lining such as Semi-hard Rubber, Lead (loose, patch bonding or full bonding), Antimonial/Lead. Tin/Lead lining, Stainless Steel, Rigid P.V.C /Polyglass(P.P.) / PVDF Flexible (PVC) / CPVC, Fiberglass-reinforced Plastics (FRP) SprayGalvanising, etc. are in general for various corrosion resistance applications.

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Roller Tinning Machine

This Tin/Solder Coating Machine is used for coating the Tin or Solder (or other metal) on Printed Circuit Board. This improves thesolderabilityand protects the PCBs. The clean drilled PCBupto310mm width (also available 450 and 600mm) is passed between the coating rollers, rotating at 0.25r.p.m. The bottom roller transfers tin or solder alloy for the PCB, and the top roller applies uniform pressure for uniform coating. The metal bath is of 7kgs.capacity, duly insulated and fitted with an electronic temperature controller, 2x0.75 KW heater, 12V DC high torque, variable speed motor, with AC lower drive housing AC input 230V, 50cycles. The unit is housed in stainless steel body or coated with special epoxy coating to ensure durability. Also fitted with Mains, on-off switch, Heaters on - off, Controls & Indicators are housed in a separate or built-in control console.

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PEDESTAL BUFFERS:

n range 3, 5 & 7.5 H.P. in 3 phase 3000 RPM mounted on Heavy duty C-I stand, complete with push button starter & wheel guard.:

SPECIFICATIONS
MODEL H.P. KW. PH. RPM SPINDLE
KPM-11
KPM-12
KPM-13
KPM-14
KPM-15
KPM-34
KPM-35
KPM-36
KPM-37
KPM-38
0.25
0.33
0.50
0.75
1.00
1.00
2.00
3.00
5.00
7.50
0.18
0.25
0.37
0.55
0.75
0.75
1.50
2.25
3.75
5.50
1
1
1or 3
1or 3
1or 3
3
3
3
3
3
2800
2800
2800
2800
2800
1400
2800
2800
2800
2800
100
165
165
165
165
165
200
220
220
220






















































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BARRELLING UNIT

Special Barrelling Units are made to meet production requirement. The unit on left side is for a hoist lifting mechanism having plating & rinsing tank attachments, while on right is two Barrels plating set up with fittings for doubling output. Any type of tailor made Barrel can be designed and fabricated.from5 kg to 80 kg capacity.

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Monoblock Pumps











Mechanical Seal type in fabricated PP, UHMW and SS 316 MOC having a wide ranges from Lab. Model of 12 x 12 mm 1 M3/H, 1 M. Head to bulk Industrial design of 100 x 75 mm, 105 M3/H & 70 M. Head and 0.125 to 20 HP motor.














Seal less Magnetic drive moulded in Glass Fibre filled PP/Teflon, PVDF body, Non-Metallic or SS 316 MOC having a wide range.





SPECIFICATION OF MAGNETIC DRIVE PUMPS
MODEL Hose Connected Max.
capacity
lpm
Max.
head M
Standard
M./lpm
S.G. Motor Watts
KMP-10
KMP-15R 
KMP-20RM
KMP-30RM
KMP-40RM
KMP-55RM
KMP-70RM
KMP-100RM
KMPH-400
KMPH-401

14
14
18
20
20
26
26
26
40
40

14
14
18
20
20
26
26
26
40
40

12
16
27
32
45
70
86
135
280
330

1.5
2.4
3.1
3.8
4.6
8.2
6.7
11.7
12.5
18.0

1-8
1.5-8
2-17
2.5-16
4-22
4-45
4-50
9-70
9-150
11-225

1.1
1.1
1.2
1.2
1.2
1.2
1.2
1.2
1.05
1.05

6
15
20
65
65
90
180
260
400
750

1
1
1 or 3
1 or 3
1 or 3
1 or 3
1 or 3
1 or 3
3
3






















































































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Polishing Machines

Heavy duty buffing machines from 0.25 to 7.5 H.P. are available in two or four ball bearings. Construction of the machines are made sturdy and robust to offer vibration free performance. All Bench Polishers are equipped with reversely, threaded tapered spindles to take buffing mops.

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Ultrasonic Cleaner

  • Brand Name Electrosonic

Aqueous Industrial Ultrasonic Cleaning machines are manufactured indigenously to high International specifications. Available in various standard capaciters and also non-standard models for specific requirement.

Ultrasonic Power at high frequency-normally 30Khz (also available in range 23 Khz to 40Khz) is fed to piezo electric transducers (PZT). The electrical power is converted to mechanical vibrations by these PZT. The transducers are bonded to the bottom (or on sides in some applications) of the SS tank containing cleaning solutions. The mechanical vibrations are transferred to the liquid through the tank surface, creating microscopic bubbles - known as cavities in the liquid, which implode with high pressure forming brushing effect on the surface of the components to be cleaned. As a result the contamination is removed. These cavities being microscopic can reach inaccessible crevices, holes in the components where manual cleaning with brush is impossible. The cleaning agent normally dissolves the contamination leaving only the sediment that is not dissolved. Single stage ultrasonic cleaning system is useful with Neutral, Alkaline liquid or mildly Acidic solution.

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Centrifugal Dryers

Dryers are mainly used for speedy drying of small articles after dipping, plating or other wet operations. It eliminates the use of sawdust. The electrically heated dryer body is safe and robust construction, easy to operate & maintenance free. Stain-free evergy-saving and fast drying. Space saving and compact design.

FEATURES:

Ÿ Pedal for starting Machine which also operates locking bolt, when the dryer is running (if the lid is of side opening design)
Ÿ The perforated basket is easily removeable for quick emptying, made of MS duly galvanized or stainless steel.
Brake control operated by foot lever for rapid starting and stopping.
Ÿ Ball Baring Housing for smooth running of Center Spindle.
Ÿ Grease / Cup Lubrication for regular maintenance.
Ÿ The Motor is driven through V-belt and fitted with a  
  starter, start & stop pedal.
Ÿ Electrical heating elements are replaceable and activated 
  only when the dryer is on.
Ÿ The basket and the flywheel are balanced to minimize the  
  vibrations.

SPECIAL OPTIONAL ATTACHMENTS:
Ÿ Hot air Blower attachment from top with heater of infinitely heating
Ÿ Models KC-CD-4 to KC-CD-7 recommended with Basket lifting Yoke, Swing Jib and
Electric Hoist, for labour saving.

 

OTHER DRYERS:
Ÿ Automatic Bottom Discharge type
Ÿ In-tank Barrel Dryers for Auto line
Ÿ Hydro Centrifuge for deoiling and drying.

 

TECHNICAL SPECIFICATION:

Models

KC-CD-1

KC-CD-2

KC-CD-3

KC-CD-4

KC-CD-5

KC-CD-6

KC-CD-7

Capacity Kgs.

3

10

 15

 30

50

75

Basket

5 x 7”

10 x 8”

12 x 8”

18 x 10”

18 x 11”

18 x 12”

20 x 15”

3 ph.Motor

0.25

0.25

0.5

1.0

1.5

2.0

3.0

Heater KW

1.0

1.5

2.0

3.0

4.0

5.0

6.0

 

 

 

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Liquid Level Controls

Conductivity and capacitive style controls for the ultimate in reliability. Multi-level controls available. .

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PLATING THICKNESSES MEASURING INSTRUMENTS

This is one piece economical model, on Coulometric principles, on destructive bases for measuring thickness of plating like Brass, Cadmium, Chromium, Copper, Gold, Lead, Nickel, Silver, Tin, Zinc & Alloy plating on ferrous , Non Ferrous and Non Metals bases. This Digital unit can be used for determination of thickness of almost all Combinations of Standard Plating or Metallic Coating on Magnetic base like Mild Steel, Nickle, Cobalt, S.S. etc. Non Magnetic Base like Aluminium, Brass, Cadmium, Chromium, Copper, Silver, Tin etc.

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Inline Heat Exchangers

Engineered specifically to your needs. Spiral plate, tube-in-tube and other designs available.

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Etching Machine












Vertical Etching Machines are designed for modern etching of Line andHalfoneplates (copper or zinc), aluminiummetallables, also etching of printed circuits boards by conventional process. These machines are made of acid resisting PVC such as nitric, chromic, cupric and ferric chloride. The thickness of PVC sheet is 5 mm, and mounted upon an iron base provided with anti-rust paint. The acid tank is fitted with a plastic tube for draining out acid. There is also a fume exhaust to let out the acid fumes to conform to the Factories Act Regulations. Plastic cover for motor is provided to safe guard the motor from acid.






Model

KEM 1

KEM 2

Max. plate size

4 plates of 30 x 38 cm

4 plates of 40 x 50 cm

Etching time

4 minutes

4 minutes

Bath capacity

30 litres

60 litres

Floor space

55 x 55 cm

80 x 80 cm

Overall height

100 cm (40")

140 cm (56")

Motor

1/4 H.P. 1/220/50 A.C.

1/4 H.P. 1/220/50 A.C.

Rinsing ratio

acid : water 1 : 5

acid : water 1 : 5

 

 

 

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Plate Filter Press











Solid-liquidseperationdewatering hazardous wastes, sludges, reclamation of solids and recovery of chemicals solution. Recessed, gasketedPP plates with manual or air operated Hydraulic enclosure having modelsupto50 cu. ft., plate sizes 355 x 355 mm to 1200 x 1200 mm. Used by Chemical Mfrs. and in Effluent Treatment Plant.




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Anodes












Are commonly available in form of Plates, Flats, Oval, Dog Bone, Rounds, Nuggets, Balls, Pallets, Crowns or Coins, for plating like :











































Nickel:
Nickel squares, plates, flats and 'P', 'R' & 'S' Rounds, Coins or Pellets.



Chrome:
7%Antimonial/Lead or 7% or 10% tin / lead alloy anodes in plates, corrugated flats, rods (round) or Bonded on MS core.



Cadmium:
Cadmium plates or flats or rods (round or oval) or sphere balls or nuggets.



Copper:
For Acid CopperBath :PhosphorisedCopper Anodes and for Cyanide Copper Bath : Cast/Rolled Electrolytic Copper Anodes in plates, flats, rods(round, oval or dog bone) or round balls/ nuggets.



Zinc:
Zinc Anodes as per the shapes of copper anodes. For acid zinc plating special high grade zinc slabs (99.995%) to be used.



Tin:
For alkaline & acid tin baths, Tin Anodes in shapes like Copper Anodes, or 90% Tin / Lead alloy are also available.



Solder:
Solder Anodes of 60:40% or 63:37% (tin lead) like that of Copper Anodes.



Silver:
Silver Anodes of 99. 99% can be supplied in shapes & sizes.



Gold:
Carbon Anode/S.S. Anode of 316 qualities / Graphite Anode orPt.Ti. Mesh.



Anodising:
CP Lead Cathodes as per requirement.



Cleaning:
S.S. Cathodes/Anodes as per requirement.



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HULL CELL APPARATUS

Hull Cell 267 ml in Perspex or PVC plain body; and with fittings like air agitation coil, air pump or reciprocating agitator, immersion heater, thermostatic control, polished brass and MS cathodes, wire and wireclips, special hull cell anodes hot water bath controls, 0-60 min. Timer, glass thermometer 1000C, DC rectifier for ripple free power supply 0-8V/0-5A or 0-12V/0-10 Amp., supplied as a kit or in loose parts

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Oil Skimmer

This is an attachment to the overflow collection tank in cleaning system, in which oil contaminated cleaning solution is coming in contact with a rotating disc and scraper. This while in motion separates oil from the fluid surface to give double benefits namely, Cleaning solution is recycled which enhances the service life of cleaning bath and oil can be reused after filtration.

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Cartridge Filter Units













Cartridge type filtration units comprising of seal type PP chemical pump orseallessmagnetic drive powered by AC motor of PVC, PP or CPVC non metallic corrosion proof maintenance free filter chamber (also in S.S.) with cartridge type filter elements and standard fittings.


MODEL

CAPACITY 
(lph)

Filtering
Area Sq. ft.

KC-F-1
KC-F-2
KC-F-3
KC-F-4
KC-F-5
KC-F-6
 

200/100
500/250
1000/500
2500/1250
5000/2500 
10,000/5000

1.75
3.5
7.0
10.5
24.5
35.0



















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Special Application Heaters

Unique or difficult applications are our specialty. Configurations available include: lab heaters, flexible riser heaters, phosphate heaters, deep tank heaters, Varipower TM heaters, EASYPLUG
TM heaters, etc.

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Cartridge Filter Elements

made from Polypropylenefibrein spun cloth or yarn wound. Granular Activated Carbon filled Cartridge is also supplied either loose or with on-line housing. Disc type PP filter cloth media in woven or non-woven available open or stack form. Also P.P. or Polycarbonatemouldedfilter housings.

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MOTORISED KNIFE SWITCH

A new concept in the Polarity Changeover Switch, replacing vertical plate, mounted manual unit. This Heavy duty, Double Pole Double Throw (DPDT) Knife Switch fixture is horizontal ranging upto 10000 Amps DC current, powered by 3 hp Motor through Geared Box, separate Control Panel working on Remote Control mode.

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PLATERS TEST SET KIT

This set in a briefcase or wall mounted cup board provides all the Apparatus and re-agents necessary for carrying out regular tests, to estimate the contents like metal, the free cyanide, chloride, boric acid or causticity etc. in various solution. Reagents, and methods of analysis are supplied with the sets. (While ordering, please specify the type of plating solution desired to be analysed and which are the items to be determined from such solution so as supply the kit accordingly).

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Water Demineraliser

Water Demineralisation is a process of removing mineral salt from the water. Only those substances which ionise in water can be removed by this process before it can be used for any Industrial Applications.It contains two resin columns.

CATION EXCHANGER COLUMN :

Strong Acidic Resins to replace the metallic cations with hydrogen ions. When no more hydrogen ions is available for exchange, it must be regenerated with HCl.

ANION EXCHANGER COLUMN : 
Strong Basic Resins to remove anions of both strong and weak acids and producing water which is sensibly free from dissolved solids. Regenerated by passing Caustic soda.

RAW WATER QUALITY :

The raw water should preferably be municipal tap water at ambient temperature, free from colour suspended matter, turbidity, free chlorine, heavy metals, oil, etc. Boring, Well, River bed and turbid water will demand analysis and vigorous pre-filtration before passing through the "DM. Plant”

TWO-BED SYSTEMS (K SERIES) : 
Our two-bed demineralisers are used where water containing as little as 5ppm of dissolved solids or conductivity less than 25 µs/cm is required. Choose from a range of models to suit exact needs available in PVC, FRP, LDPE & MS Rubber lined columns, charged with resins, multi-valve controls, conductivity cell.

 

 

PERFORMANCE DATA

 

Model

Maximum
Flow-Rate
Lit/Hr

Regenerants

Output Per 
Regeneration
(at 100 PPM as TDS)*

30% HCI (Lit)

Caustic Soda (kg)

 

K-3
K-4
K-5
K-6
K-8
K-10
K-12

30
75
150
250
600
1000
1400

1
2
3
5
10
15
20

0.25
0.50
1.00
1.50
3.00
4.50
7.50

500 litres
1500 litres
3000 litres
6000 litres
12000 litres
18000 litres
25000 litres



































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Water Filtration System

  • Type Automatic
  • Application Filtering Water
  • Certification CE Certified
  • Voltage 380V
  • Power 3-6kw
  • Driven Type Electric
  • Warranty 1 Year

These are small application oriented filter units, especially designed for precious metal plating operations. Table top model with plate type filter stack, portable, mostly with magnetic drive, sealless, PP Chemical Pump powered by 1 or 3 phase motor.

 

MODELS

CAPACITY

KC-MF-MINI-1
KC-MF-MINI-2
KC-MF-MINI-3
KC-MF-MINI-4

200/100 LPH
400/200 LPH
600/300 LPH
1000/500 LPH

 





SPECIFICATIONS

Models

Capacity (LPH)

12" Disc/Area Sq. ft.

Pump
Centrifugal / Magnetic

KC-MF1
KC-MF2
KC-MF3
KC-MF4
KC-MF5

1350/675
2250/1125
4500/2250
9000/4500
13500/9000

6 / 4.5
9 / 7.0
17 / 13.0
34 / 26.0
51 / 39.0

1 HP / 65 watts
1 HP / 150 watts
2 HP / 260 watts
3 HP / 400 watts
5 HP / 2.2 KW


















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Acid Recovery Plants

We are offering acid recovery plants.
acid recovery technology (act)

acid recovery technology (act) basically involves recovery and purification of various process, spent, and waste acid solutions. It is a cost effective, value addition technology that is effective for pickling applications, with respect to:-

acid purification and recovery
dissolved solids removal
reduce acid purchases
simplified waste disposal
process and acid bath optimization
guaranteed returnbenefits on investment

acid recovery from spent acid in pickling industry

in pickling of steel, to remove rust or iron oxide scale from iron or steel before subsequent processing, such as extrusion, rolling, galvanizing, and other techniques. Technical quality hcl at typically 15 to 18% concentration is the most commonly used pickling agent for the pickling of carbon steel grades.

pickling is the chemical removal of surface oxides (scale) and other contaminants such as dirt from metal by immersion in aqueous acid solution. acid reacts with the oxides and base metal to produce dissolved metal salts, thereby neutralizing the acid.

the pickling process generates considerable quantity of spent pickle liquor (spl) containing the dissolved metal salts as well as residual free acid. this spl must be disposed of by chemical neutralization with alkali which consumes large chemical requirement or regenerated which is the safest way of economics and environment care.

although carbon steel can be pickled in either sulfuric or hydrochloric acid, for quite some time hydrochloric has been the acid of choice, particularly for large, continuous, strip lines.

hydrochloric acid offers a number of potential advantages over sulfuric acid, including the following:
it consistently produces a uniform light gray surface on high-carbon steel
less chance of over-pickling
iron concentrations can be as high as 13%
rinsing is facilitated because of the high solubility of iron chloride
safer to handle lower operating temperatures can be employed

hydrochloric acid regeneration refers to a chemical process for the reclamation of bound and unbound hcl from metal chloride solutions such as ferrous chloride. Regenerated acid has no adverse effect on metal cleaning efficiency compared to virgin acid. it pickles as efficiently as virgin acid.

method of recovery

the regeneration process

the basic process is well designed and it is applicable to any size pickling operation.

steel is continuously fed through a series of pickling tanks. spl exits from the pickling line at typically about 10 to 12% iron and 3 to 5 % free hydrochloric acid. The temperature of the acid is approximately 80-90c for a continuous pickle line but may be less for a batch pickling operation. This higher temperature accelerates the rate of reaction of iron scales with acid.

using a cross-flow heat exchanger, the exiting spl exchanges heat with the regenerated pickle liquor (rpl) returning to the pickling line.

the spent acid to be regenerated then flows into a reactor where it is contacted with concentrated sulfuric acid. The sulfuric acid reacts with the ferrous chloride thereby liberating free hydrochloric acid in solution. the resulting iron sulfate is separated by crystallization.

the mother liquor, now fortified with hydrochloric acid, but containing a residual of sulfuric acid is then separated from the crystals by vacuum filtration or centrifugation and recycled to the pickling process.

a small amount of water is used to wash the residual mother liquor from the crystals. this water compensates for the water of hydration that is combined with the ferrous sulfate
the level of residual sulfuric acid in the regenerated hcl is dependent on the concentration of iron and the temperature.

advantage of this process

the process has a number of potential advantages compared to the other alternatives.

the process operates at low temperatures, thereby minimizing corrosion and allowing the use of inexpensive plastics for piping and other equipment.
energy expenditures for cooling and crystallization are inherently less than evaporation and can be minimized by reclaiming heat from the spl with heat exchangers.
the ferrous sulfate hepta-hydrate is a readily marketable material.
the capital investment for the system is considerably less than other alternatives and it is physically much smaller. this is fortunate, since an on-site regeneration plant is probably the best approach for such a system.
the process is more forgiving towards contamination with other metals such as zinc.

pickling performance of the regenerated acid
the addition of sulfuric acid to hydrochloric acid will increase, not decrease the pickling rate. this may offer production gains through reduction in pickling time.
inhibitors used to avoid attack of the base metal in hcl pickling remain effective
with mixed acids. in fact, unlike with competitive regeneration processes, with
this system, inhibitors are recovered for recycle with the regenerated acid.
accelerants used to decrease pickling times are effective with mixed acid.
the regenerated acid is as efficient as virgin hydrochloric acid for
many applications

uses of ferrous sulphate
there are a number of markets for this material including water treatment coagulants as well as sewagede-odorization.it is also used as phosphorous precipitate by publically owned treatment work for phosphate removal.
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  • Niranjan Kanchan (Komal Chemiequip Pvt. Ltd.)
  • 24, Nityanand Nagar 3,Opp. Siddhi Nursing Home, Sahar Road, Andheri (East), Mumbai, Maharashtra- 400 069 - 400069
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  2. Electronic Components 4 Products available
  3. Drums 4 Products available
  4. Chemical Machinery & Plant 3 Products available
  5. Others 72 Products / Services available

Other Products / Services #33247

Temperature Controls:

Sophisticated digital to simple non-indicating controls. Combination controls up to 150 amp capacity.

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Water Heaters

Excellent for DI spray rinse, precision cleaning and other applications. Electric inline water heaters with all titanium wetted parts.Sizes up to 144 kW.

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Dust Extraction Unit

A neat compact Dust Exhaust and Collector Unit is ideal for Polishing Motors. Separation of dust takes place in two stages, the heavy particles being deposited in the setting chamber, and finer dusts arrested by the filter bags. Capacity : 500 cfm, 1 h.p., 2 Nos. 4.5 dia Inlet, 8.5 x 6.5 Outlet, 60 sq. ft. filtration area.

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DIPPING BASKETS & TRAYS

These fabricated Baskets and Trays are suitable for alkaline cleaning and acid dips. Made out of Stainless Steel/M.S./Titanium wire mesh or perforated sheets, in sizes from 6 x 5ht. onwards, with fixed or collapsible handle. Rectangular trays are also available from 10 x 6 x 2 ht onwards with fixed handle, for multiple purpose utilities

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VAT ROD INSULATORS

Rod Insulators or Insulating block made from chemically inert material to give perfect insulation between bus-bar and tank. Available in size 1/2", 3/4", 1" and higher.

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Metal Heaters

Variety of materials to match your application (titanium, 316 stainless, 304 stainless and plain steel). Sizes up to 54 kW.Standard and custom configurations for over the side and bottom installations.

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Metal Coils

Heat exchangers designed and built to your specific application, including simple U coils, single and multi bank grid coils, helical coils, serpentine coils, standard and custom designs.

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BOILER - Cum - EVAPORATOR

his custom fabricated special equipment is for multi-purpose utilities like Hot Water Curing System or Evaporation of Drag out, Process baths, Rinses to reduce Waste Water Volume. The concentrate is returned to the process or pumped out for disposal. Single or double chambered in MS, SS, (also in PVC or PP) with sources of gas, steam and electric heat, controllers and safety fittings. Additional fittings like transfer pump, combination of auto-fill and clean out systems, steam or hot water steam atomizing chamber, etc.

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HORIZONTAL CATHODE OSCILLATING UNIT

In Cathode rod movement unit, the cathode rod (or sometimes the anode rod) slowly moves back and forth to 6, 4 or 2 amplitude of strokes, over rollers fastened on the tank flanges. Unit can oscillate single or double Cathode powered by 0.125, 0.25, 0.5 or 1 h.p. motor, any fixed speed from 6 to 18 cycles.

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Plating Jigs

Plating Jigs or Racks are useful where the output is large and even for distribution of electric current. Other advantage uses are a good deal of saving inlabour, time and ensures speedy loading increasing productivity reducing production costs. Jig Spines are made from Copper, Brass, SS or Titanium and contact tips are from tempered Stainless Steel, Phosphor Bronze or Titanium Wires.

igs are to be used for Electroplating, Electro polishing, Painting and Anodizing. For surface treatment such asPhosphating, Electro painting and Enameling, jigs can be used and these are termed as furnace furniture. Jigs made of Titanium are to be used for anodizing / electro polishing. Jigs can be designed, fabricated and insulated according tocustomersrequirements. The following details are required while enquiry/order :

(a) Cathode rod diameter or cross section.(b) Vat depth, solution depth, nature of solution and temperature.(c) Spine style, contact style and configuration.(d) Distance between Cathode rod and Anode bus bars and Rectifier Capacity.(e) Nature of articles (if possible samples should be sent).

IG MATERIAL FOR PLATING & ANODIZING

PROCESS

FRAME

CONTACT

ANODE

Anodizing

Aluminium, Titanium

Aluminium, Titanium

Titanium, Aluminium

Cadmium Plating

Copper, Steel

Stainless Steel

Cadmium

Chrome (Bright)

Copper

Stainless Steel

A/L, T/L

Chrome (Hard)

Copper

Phosphor Bronze

A/L, T/L

Copper Plating

Copper, Steel

Phosphor Bronze, Monel

Copper

Electroless Plating

Stainless Steel

Stainless Steel

N/A

Electropolishing

Copper

Titanium

Stainless Steel

Gold Plating

Copper, Steel

Stainless Steel

Platinized Ti, Graphite

Nickel Plating

Copper

Stainless Steel

Nickel

Painting

Steel

Steel, SpringSteel.Magnets

N/A

Silver Plating

Steel

Stainless Steel, Steel

Silver, SS316

Zinc Plating

Copper, Steel

Monel

Zinc

 

 

 

 

 

 

 

 

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BRASS ROD CONNECTORS

Connectors made of Brass are available in single way and double ways. Thediaof connectors will be ", 3/4" & 1" or higher sizes. Also available clamps for strip conductors; cable and bus bar connections.

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PRE-FILTER CHAMBER

Bag, Carbon or Cartridge individually or in combination) : This is an on-line filtering device with or w/o pump set for flowupto5000 lit/hr.upto10 micron with replaceable filter bags, activated carbon or filtering cartridge. Must for contaminated plating solution or water containing excessive dissolved solids, thereby enhancing efficiency of filter / DM water plant.

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FABRICATED BASKET

Heavy Duty Buckets are available in capacity: 10, 15 & 25litres, with or w/o perforation for dipping and rinsing operations. Also available tailor-made PP/PVC baskets with or w/o perforation.

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MULTIPARAMETER METER :

HI 9828 : pH, pH/mV, ORP, % saturatoin DO, mg/L DO, absolute EC, resistivity, TDS, salinity, seawater specific gravity, atmospheric pressure, fast tracking & logging and temperature, all in one unit !

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Quartz Heaters

Ideal for most acidic chemistries. Metal grounded quartz sheathed heaters up to 30 kW. Polypropylene guards standard.

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Fluoropolymer Coils

Excellent chemical compatibility. Rugged construction with perforated guards

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Fluoropolymer (PTFE) Heaters

Compatible with virtually any chemistry. Sizes up to 27 kW. Large variety of standard and custom configurations for over the side and bottom installations.

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EC AND TDS TESTERS

HI 98301 (DiST1) : 1999 ppm (mg/l); 1ppm;Rs.2, 856/-

12) HI 98302 (DiST2) : 10.00g/L (ppt); 0.01g/LRs.2, 856/-

13) HI 98303 (DiST3) : 1999 S/cm; 1S/cmRs.2, 856/-

14) HI 98304 (DiST4) : 19.99mS/cm; 0.01 mS/cm;Rs.2, 856/-

15) HI 98311 (DiST5) Combo: Waterproof, 3999S/cm/ TDS 2000ppm / Temp. 60 C;

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Tubular Immersion Heaters

Rod Heaters are having replaceable element and Tubular Heaters (Straight 'U' 'L' & Hair Pin Shapes) are having non-replaceable elements. Vertical Mounting, meant for all Electroplating and Metal Finishing Processes. For horizontal mounting these heaters are supplied with threaded flanges. Available from 0.5 to 5.0 KW capacities in single or 3 phase operation.

  • TITANIUM
  • STAINLESS STEEL 304, 316 & 316L
  • MILD STEEL l LEAD BONDED M.S
  • SILICA (MILKY WHITE)
  • GLASS (TRANSPARENT)
  • TEFLON TUBED S.S. (only Tubular) Also Protection Guard for Glass & Silica Heaters
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Dissolved Oxygen TESTERS :

1)HI98190
Waterproof Portable pH/ORP Meter

2)HI98191
Waterproof Portable pH/ORP/ISE Meter

3)HI98192
Waterproof Portable EC /TDS /Resistivity /Salinity Meter

4)HI98193
Waterproof Portable Dissolved Oxygen and BOD Meter

Common Features
>Ergonomic, rugged, water proof (IP67) design
>Data logging
>GLP Features
>Contextual help at the press of button
>Backlit, Graphical
>PC Connectivity
>Auto Calibration

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Corrosion Test Chambers

In this Salt Spray Apparatus Chamber, coated articles viz. Electroplated, Painted, Anodising, etc are exposed to a mist of salt. Saturated air produced by spraying common salt solution in an enclosed Cabinet. The articles being positioned for this accelerated corrosion test in such a way that they are exposed to the hot mist produced in the chamber, through the controlled andregulatableair and liquid nozzles.

Standard sizes:
a) 915 x 510 x 310 mmb) 450 x 250 x 250 mm
The Apparatus consists of :
Acrylic mist chamber with dome roof
Heater
Temperature Indicator and Controller
Atomizing nozzles for mist formation
Specimen supporter
Compressed air supply

The apparatus comprising of Double Chamber FRP body, having internal size :850 x 655 x 825 mm ht., Dome roof, volume 455ltrs, suitable for housing 120 Numbers of standard panel size : 150 x 100 mmHumidity ChamberWater level controllerHumidity ControllerMica plate heatersTemperature indicator 500C display cum - controllerfiltered salt solution feed of min 0.5 liters per hour130litressalt solution reservoirPeristaltic PumpLarge specimen testing capacityEasy access to test panelsHour counterControl panel with main switch.

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FABRICATED PLAIN TANKS

Today we have several options to select the material of construction in plating Tanks for solving corrosion problems. They are durable and cost effective. Plain double welded tailor-made self-supporting tanks of any shape & dimension and volume as desired can be adopted for Storage, Electroplating, Electropolishing, Anodising, Phosphating, Pickling and other Process requirements. Fabricated from Rigid Polyvinyl Chloride (PVC), Perspex, Polypropylene, Linear Polyethylene, Polyglass(PP), CPVC, PVDF, StainlessSteel 304/316, Mild Steel etc. supplied with rim, reinforcement and legs. All the tanks externally coated with acid & alkali resistant epoxy paint or FRP inIsotholic, BisphenolorVinylplastersResins.

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AQUEOUS CLEANING MACHINES

The cleaning machine in which a water based cleaning cycle is carried out on the small components in an enclosed cabinet. This process involves hot alkaline cleaning fluid (2 to 5%) in a rotary spray system with in washing cabinet, pump, heater, filter & chemicals.
Optional : Steam Extractor, Dosage equipment, Oil Skimmer and Automatic water refill.

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Screw Plug And Flanged Heaters

Wide variety of heater types and features to fit virtually any application. Stainless, titanium, fluoropolymer and other materials. Sizes from screw plug to 14 flanged.

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Titanium Jigs

Plating Jigs or Racks are useful where the output is large and even for distribution of electric current. Other advantage uses are a good deal of saving in labour, time and ensures speedy loading increasing productivity reducing production costs. Jig Spines are made from Copper, Brass, SS or Titanium and contact tips are from tempered Stainless Steel, Phosphor Bronze or Titanium Wires.
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Industrial Water Cooler

These Industrial Water Cooler or Packaged Water Chillers are :


CompactReliableDurableQualitative

Smooth Performanceand ready to use units forELECTROPLATINGandANODISING.

The Capacity is 2 to 15 T.R. flow rate 600-6000 LPH and have some of the best desirable features and quality components like:

Suction gas cooled hermetically sealedCompressor;Air cooledCondenserwith special fins giving high heat transfer coefficient;Refrigerant Pipinghaving All colour coded design as per ASHRAE norms, fitted with filter Dryer, Inspection glass and leak test with dry Nitrogen at 400 psi. Evacuated upto 50 microns before charging; SuctionAccumulatorsupplied as standard equipment;Control Panelwith fuses, switchgears, relays, electronic timers, Connectors with full function control, Wiring colour/number code; Accessories Integral Tank, Chilled Water Pumps with mechanical seal; dependable Safety Relief Valve, Low & High Pressure cut-outProtection;in sturdyconstructionand skid mountedinstallation

General Technical Specifications For 100C Process Water at ambient temp. 350C

Models   KWC-1 KWC-2 KWC-3 KWC-4 KWC-5 KWC-6

Cooling Capacity

Compressor Power
Fan Power
Pump Power
Water Flow
Tank Capacity
Connections

kcal/hr
watts
watts
watts
watts
lpm
ltrs
mm

2250
2620
1000
10
55
8
25
12

3000
3500
1400
40
55
8
50
12

4500
5250
2000
40
55
8
100
12

6000
7000
2800
90
75
25
100
12

9000
10500
3500
80
746
70
300
25

15000
17500
6100
180
746
70
300
25

























































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Lined Tanks

The plain fabricated tanks can be supplied with "drop-in" liners internally to suit the individual process application. Lining such as Semi-hard Rubber, Lead (loose, patch bonding or full bonding), Antimonial/Lead. Tin/Lead lining, Stainless Steel, Rigid P.V.C /Polyglass(P.P.) / PVDF Flexible (PVC) / CPVC, Fiberglass-reinforced Plastics (FRP) SprayGalvanising, etc. are in general for various corrosion resistance applications.

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Roller Tinning Machine

This Tin/Solder Coating Machine is used for coating the Tin or Solder (or other metal) on Printed Circuit Board. This improves thesolderabilityand protects the PCBs. The clean drilled PCBupto310mm width (also available 450 and 600mm) is passed between the coating rollers, rotating at 0.25r.p.m. The bottom roller transfers tin or solder alloy for the PCB, and the top roller applies uniform pressure for uniform coating. The metal bath is of 7kgs.capacity, duly insulated and fitted with an electronic temperature controller, 2x0.75 KW heater, 12V DC high torque, variable speed motor, with AC lower drive housing AC input 230V, 50cycles. The unit is housed in stainless steel body or coated with special epoxy coating to ensure durability. Also fitted with Mains, on-off switch, Heaters on - off, Controls & Indicators are housed in a separate or built-in control console.

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PEDESTAL BUFFERS:

n range 3, 5 & 7.5 H.P. in 3 phase 3000 RPM mounted on Heavy duty C-I stand, complete with push button starter & wheel guard.:

SPECIFICATIONS
MODEL H.P. KW. PH. RPM SPINDLE
KPM-11
KPM-12
KPM-13
KPM-14
KPM-15
KPM-34
KPM-35
KPM-36
KPM-37
KPM-38
0.25
0.33
0.50
0.75
1.00
1.00
2.00
3.00
5.00
7.50
0.18
0.25
0.37
0.55
0.75
0.75
1.50
2.25
3.75
5.50
1
1
1or 3
1or 3
1or 3
3
3
3
3
3
2800
2800
2800
2800
2800
1400
2800
2800
2800
2800
100
165
165
165
165
165
200
220
220
220






















































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BARRELLING UNIT

Special Barrelling Units are made to meet production requirement. The unit on left side is for a hoist lifting mechanism having plating & rinsing tank attachments, while on right is two Barrels plating set up with fittings for doubling output. Any type of tailor made Barrel can be designed and fabricated.from5 kg to 80 kg capacity.

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Monoblock Pumps

Mechanical Seal type in fabricated PP, UHMW and SS 316 MOC having a wide ranges from Lab. Model of 12 x 12 mm 1 M3/H, 1 M. Head to bulk Industrial design of 100 x 75 mm, 105 M3/H & 70 M. Head and 0.125 to 20 HP motor.

Seal less Magnetic drive moulded in Glass Fibre filled PP/Teflon, PVDF body, Non-Metallic or SS 316 MOC having a wide range.

SPECIFICATION OF MAGNETIC DRIVE PUMPS
MODEL Hose Connected Max.
capacity
lpm
Max.
head M
Standard
M./lpm
S.G. Motor Watts
KMP-10
KMP-15R 
KMP-20RM
KMP-30RM
KMP-40RM
KMP-55RM
KMP-70RM
KMP-100RM
KMPH-400
KMPH-401

14
14
18
20
20
26
26
26
40
40

14
14
18
20
20
26
26
26
40
40

12
16
27
32
45
70
86
135
280
330

1.5
2.4
3.1
3.8
4.6
8.2
6.7
11.7
12.5
18.0

1-8
1.5-8
2-17
2.5-16
4-22
4-45
4-50
9-70
9-150
11-225

1.1
1.1
1.2
1.2
1.2
1.2
1.2
1.2
1.05
1.05

6
15
20
65
65
90
180
260
400
750

1
1
1 or 3
1 or 3
1 or 3
1 or 3
1 or 3
1 or 3
3
3






















































































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Polishing Machines

Heavy duty buffing machines from 0.25 to 7.5 H.P. are available in two or four ball bearings. Construction of the machines are made sturdy and robust to offer vibration free performance. All Bench Polishers are equipped with reversely, threaded tapered spindles to take buffing mops.

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Ultrasonic Cleaner

  • Brand Name Electrosonic

Aqueous Industrial Ultrasonic Cleaning machines are manufactured indigenously to high International specifications. Available in various standard capaciters and also non-standard models for specific requirement.

Ultrasonic Power at high frequency-normally 30Khz (also available in range 23 Khz to 40Khz) is fed to piezo electric transducers (PZT). The electrical power is converted to mechanical vibrations by these PZT. The transducers are bonded to the bottom (or on sides in some applications) of the SS tank containing cleaning solutions. The mechanical vibrations are transferred to the liquid through the tank surface, creating microscopic bubbles - known as cavities in the liquid, which implode with high pressure forming brushing effect on the surface of the components to be cleaned. As a result the contamination is removed. These cavities being microscopic can reach inaccessible crevices, holes in the components where manual cleaning with brush is impossible. The cleaning agent normally dissolves the contamination leaving only the sediment that is not dissolved. Single stage ultrasonic cleaning system is useful with Neutral, Alkaline liquid or mildly Acidic solution.

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Centrifugal Dryers

Dryers are mainly used for speedy drying of small articles after dipping, plating or other wet operations. It eliminates the use of sawdust. The electrically heated dryer body is safe and robust construction, easy to operate & maintenance free. Stain-free evergy-saving and fast drying. Space saving and compact design.

FEATURES:

Ÿ Pedal for starting Machine which also operates locking bolt, when the dryer is running (if the lid is of side opening design)
Ÿ The perforated basket is easily removeable for quick emptying, made of MS duly galvanized or stainless steel.Brake control operated by foot lever for rapid starting and stopping.
Ÿ Ball Baring Housing for smooth running of Center Spindle.
Ÿ Grease / Cup Lubrication for regular maintenance.
Ÿ The Motor is driven through V-belt and fitted with a    starter, start & stop pedal.
Ÿ Electrical heating elements are replaceable and activated   only when the dryer is on.
Ÿ The basket and the flywheel are balanced to minimize the    vibrations.

SPECIAL OPTIONAL ATTACHMENTS:
Ÿ Hot air Blower attachment from top with heater of infinitely heating
Ÿ Models KC-CD-4 to KC-CD-7 recommended with Basket lifting Yoke, Swing Jib andElectric Hoist, for labour saving.

 

OTHER DRYERS:
Ÿ Automatic Bottom Discharge type
Ÿ In-tank Barrel Dryers for Auto line
Ÿ Hydro Centrifuge for deoiling and drying.

 

TECHNICAL SPECIFICATION:

Models

KC-CD-1

KC-CD-2

KC-CD-3

KC-CD-4

KC-CD-5

KC-CD-6

KC-CD-7

Capacity Kgs.

3

10

 15

 30

50

75

Basket

5 x 7”

10 x 8”

12 x 8”

18 x 10”

18 x 11”

18 x 12”

20 x 15”

3 ph.Motor

0.25

0.25

0.5

1.0

1.5

2.0

3.0

Heater KW

1.0

1.5

2.0

3.0

4.0

5.0

6.0

 

 

 

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Liquid Level Controls

Conductivity and capacitive style controls for the ultimate in reliability. Multi-level controls available. .

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PLATING THICKNESSES MEASURING INSTRUMENTS

This is one piece economical model, on Coulometric principles, on destructive bases for measuring thickness of plating like Brass, Cadmium, Chromium, Copper, Gold, Lead, Nickel, Silver, Tin, Zinc & Alloy plating on ferrous , Non Ferrous and Non Metals bases. This Digital unit can be used for determination of thickness of almost all Combinations of Standard Plating or Metallic Coating on Magnetic base like Mild Steel, Nickle, Cobalt, S.S. etc. Non Magnetic Base like Aluminium, Brass, Cadmium, Chromium, Copper, Silver, Tin etc.

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Inline Heat Exchangers

Engineered specifically to your needs. Spiral plate, tube-in-tube and other designs available.

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Etching Machine

Vertical Etching Machines are designed for modern etching of Line andHalfoneplates (copper or zinc), aluminiummetallables, also etching of printed circuits boards by conventional process. These machines are made of acid resisting PVC such as nitric, chromic, cupric and ferric chloride. The thickness of PVC sheet is 5 mm, and mounted upon an iron base provided with anti-rust paint. The acid tank is fitted with a plastic tube for draining out acid. There is also a fume exhaust to let out the acid fumes to conform to the Factories Act Regulations. Plastic cover for motor is provided to safe guard the motor from acid.

Model

KEM 1

KEM 2

Max. plate size

4 plates of 30 x 38 cm

4 plates of 40 x 50 cm

Etching time

4 minutes

4 minutes

Bath capacity

30 litres

60 litres

Floor space

55 x 55 cm

80 x 80 cm

Overall height

100 cm (40")

140 cm (56")

Motor

1/4 H.P. 1/220/50 A.C.

1/4 H.P. 1/220/50 A.C.

Rinsing ratio

acid : water 1 : 5

acid : water 1 : 5

 

 

 

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Plate Filter Press

Solid-liquidseperationdewatering hazardous wastes, sludges, reclamation of solids and recovery of chemicals solution. Recessed, gasketedPP plates with manual or air operated Hydraulic enclosure having modelsupto50 cu. ft., plate sizes 355 x 355 mm to 1200 x 1200 mm. Used by Chemical Mfrs. and in Effluent Treatment Plant.

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Anodes

Are commonly available in form of Plates, Flats, Oval, Dog Bone, Rounds, Nuggets, Balls, Pallets, Crowns or Coins, for plating like :

Nickel:Nickel squares, plates, flats and 'P', 'R' & 'S' Rounds, Coins or Pellets.

Chrome:7%Antimonial/Lead or 7% or 10% tin / lead alloy anodes in plates, corrugated flats, rods (round) or Bonded on MS core.

Cadmium:Cadmium plates or flats or rods (round or oval) or sphere balls or nuggets.

Copper:For Acid CopperBath :PhosphorisedCopper Anodes and for Cyanide Copper Bath : Cast/Rolled Electrolytic Copper Anodes in plates, flats, rods(round, oval or dog bone) or round balls/ nuggets.

Zinc:Zinc Anodes as per the shapes of copper anodes. For acid zinc plating special high grade zinc slabs (99.995%) to be used.

Tin:For alkaline & acid tin baths, Tin Anodes in shapes like Copper Anodes, or 90% Tin / Lead alloy are also available.

Solder:Solder Anodes of 60:40% or 63:37% (tin lead) like that of Copper Anodes.

Silver:Silver Anodes of 99. 99% can be supplied in shapes & sizes.

Gold:Carbon Anode/S.S. Anode of 316 qualities / Graphite Anode orPt.Ti. Mesh.

Anodising:CP Lead Cathodes as per requirement.

Cleaning:S.S. Cathodes/Anodes as per requirement.

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HULL CELL APPARATUS

Hull Cell 267 ml in Perspex or PVC plain body; and with fittings like air agitation coil, air pump or reciprocating agitator, immersion heater, thermostatic control, polished brass and MS cathodes, wire and wireclips, special hull cell anodes hot water bath controls, 0-60 min. Timer, glass thermometer 1000C, DC rectifier for ripple free power supply 0-8V/0-5A or 0-12V/0-10 Amp., supplied as a kit or in loose parts

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Oil Skimmer

This is an attachment to the overflow collection tank in cleaning system, in which oil contaminated cleaning solution is coming in contact with a rotating disc and scraper. This while in motion separates oil from the fluid surface to give double benefits namely, Cleaning solution is recycled which enhances the service life of cleaning bath and oil can be reused after filtration.

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Cartridge Filter Units

Cartridge type filtration units comprising of seal type PP chemical pump orseallessmagnetic drive powered by AC motor of PVC, PP or CPVC non metallic corrosion proof maintenance free filter chamber (also in S.S.) with cartridge type filter elements and standard fittings.

MODEL

CAPACITY 
(lph)

Filtering
Area Sq. ft.

KC-F-1
KC-F-2
KC-F-3
KC-F-4
KC-F-5
KC-F-6
 

200/100
500/250
1000/500
2500/1250
5000/2500 
10,000/5000

1.75
3.5
7.0
10.5
24.5
35.0



















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Special Application Heaters

Unique or difficult applications are our specialty. Configurations available include: lab heaters, flexible riser heaters, phosphate heaters, deep tank heaters, Varipower TM heaters, EASYPLUG
TM heaters, etc.

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Cartridge Filter Elements

made from Polypropylenefibrein spun cloth or yarn wound. Granular Activated Carbon filled Cartridge is also supplied either loose or with on-line housing. Disc type PP filter cloth media in woven or non-woven available open or stack form. Also P.P. or Polycarbonatemouldedfilter housings.

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MOTORISED KNIFE SWITCH

A new concept in the Polarity Changeover Switch, replacing vertical plate, mounted manual unit. This Heavy duty, Double Pole Double Throw (DPDT) Knife Switch fixture is horizontal ranging upto 10000 Amps DC current, powered by 3 hp Motor through Geared Box, separate Control Panel working on Remote Control mode.

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PLATERS TEST SET KIT

This set in a briefcase or wall mounted cup board provides all the Apparatus and re-agents necessary for carrying out regular tests, to estimate the contents like metal, the free cyanide, chloride, boric acid or causticity etc. in various solution. Reagents, and methods of analysis are supplied with the sets. (While ordering, please specify the type of plating solution desired to be analysed and which are the items to be determined from such solution so as supply the kit accordingly).

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Water Demineraliser

Water Demineralisation is a process of removing mineral salt from the water. Only those substances which ionise in water can be removed by this process before it can be used for any Industrial Applications.It contains two resin columns.

CATION EXCHANGER COLUMN :

Strong Acidic Resins to replace the metallic cations with hydrogen ions. When no more hydrogen ions is available for exchange, it must be regenerated with HCl.

ANION EXCHANGER COLUMN : Strong Basic Resins to remove anions of both strong and weak acids and producing water which is sensibly free from dissolved solids. Regenerated by passing Caustic soda.

RAW WATER QUALITY :

The raw water should preferably be municipal tap water at ambient temperature, free from colour suspended matter, turbidity, free chlorine, heavy metals, oil, etc. Boring, Well, River bed and turbid water will demand analysis and vigorous pre-filtration before passing through the "DM. Plant”

TWO-BED SYSTEMS (K SERIES) : Our two-bed demineralisers are used where water containing as little as 5ppm of dissolved solids or conductivity less than 25 µs/cm is required. Choose from a range of models to suit exact needs available in PVC, FRP, LDPE & MS Rubber lined columns, charged with resins, multi-valve controls, conductivity cell.

 

 

PERFORMANCE DATA

 

Model

Maximum
Flow-Rate
Lit/Hr

Regenerants

Output Per 
Regeneration
(at 100 PPM as TDS)*

30% HCI (Lit)

Caustic Soda (kg)

 

K-3
K-4
K-5
K-6
K-8
K-10
K-12

30
75
150
250
600
1000
1400

1
2
3
5
10
15
20

0.25
0.50
1.00
1.50
3.00
4.50
7.50

500 litres
1500 litres
3000 litres
6000 litres
12000 litres
18000 litres
25000 litres



































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Water Filtration System

  • Type Automatic
  • Application Filtering Water
  • Certification CE Certified
  • Voltage 380V
  • Power 3-6kw
  • Driven Type Electric
  • Warranty 1 Year

These are small application oriented filter units, especially designed for precious metal plating operations. Table top model with plate type filter stack, portable, mostly with magnetic drive, sealless, PP Chemical Pump powered by 1 or 3 phase motor.

 

MODELS

CAPACITY

KC-MF-MINI-1
KC-MF-MINI-2
KC-MF-MINI-3
KC-MF-MINI-4

200/100 LPH
400/200 LPH
600/300 LPH
1000/500 LPH

 





SPECIFICATIONS

Models

Capacity (LPH)

12" Disc/Area Sq. ft.

Pump
Centrifugal / Magnetic

KC-MF1
KC-MF2
KC-MF3
KC-MF4
KC-MF5

1350/675
2250/1125
4500/2250
9000/4500
13500/9000

6 / 4.5
9 / 7.0
17 / 13.0
34 / 26.0
51 / 39.0

1 HP / 65 watts
1 HP / 150 watts
2 HP / 260 watts
3 HP / 400 watts
5 HP / 2.2 KW


















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Acid Recovery Plants

We are offering acid recovery plants. acid recovery technology (act) acid recovery technology (act) basically involves recovery and purification of various process, spent, and waste acid solutions. It is a cost effective, value addition technology that is effective for pickling applications, with respect to:- acid purification and recoverydissolved solids removalreduce acid purchasessimplified waste disposalprocess and acid bath optimizationguaranteed returnbenefits on investment acid recovery from spent acid in pickling industry in pickling of steel, to remove rust or iron oxide scale from iron or steel before subsequent processing, such as extrusion, rolling, galvanizing, and other techniques. Technical quality hcl at typically 15 to 18% concentration is the most commonly used pickling agent for the pickling of carbon steel grades. pickling is the chemical removal of surface oxides (scale) and other contaminants such as dirt from metal by immersion in aqueous acid solution. acid reacts with the oxides and base metal to produce dissolved metal salts, thereby neutralizing the acid. the pickling process generates considerable quantity of spent pickle liquor (spl) containing the dissolved metal salts as well as residual free acid. this spl must be disposed of by chemical neutralization with alkali which consumes large chemical requirement or regenerated which is the safest way of economics and environment care. although carbon steel can be pickled in either sulfuric or hydrochloric acid, for quite some time hydrochloric has been the acid of choice, particularly for large, continuous, strip lines. hydrochloric acid offers a number of potential advantages over sulfuric acid, including the following:it consistently produces a uniform light gray surface on high-carbon steelless chance of over-pickling iron concentrations can be as high as 13%rinsing is facilitated because of the high solubility of iron chloridesafer to handle lower operating temperatures can be employed hydrochloric acid regeneration refers to a chemical process for the reclamation of bound and unbound hcl from metal chloride solutions such as ferrous chloride. Regenerated acid has no adverse effect on metal cleaning efficiency compared to virgin acid. it pickles as efficiently as virgin acid. method of recovery the regeneration process the basic process is well designed and it is applicable to any size pickling operation. steel is continuously fed through a series of pickling tanks. spl exits from the pickling line at typically about 10 to 12% iron and 3 to 5 % free hydrochloric acid. The temperature of the acid is approximately 80-90c for a continuous pickle line but may be less for a batch pickling operation. This higher temperature accelerates the rate of reaction of iron scales with acid. using a cross-flow heat exchanger, the exiting spl exchanges heat with the regenerated pickle liquor (rpl) returning to the pickling line. the spent acid to be regenerated then flows into a reactor where it is contacted with concentrated sulfuric acid. The sulfuric acid reacts with the ferrous chloride thereby liberating free hydrochloric acid in solution. the resulting iron sulfate is separated by crystallization. the mother liquor, now fortified with hydrochloric acid, but containing a residual of sulfuric acid is then separated from the crystals by vacuum filtration or centrifugation and recycled to the pickling process. a small amount of water is used to wash the residual mother liquor from the crystals. this water compensates for the water of hydration that is combined with the ferrous sulfate the level of residual sulfuric acid in the regenerated hcl is dependent on the concentration of iron and the temperature. advantage of this process the process has a number of potential advantages compared to the other alternatives. the process operates at low temperatures, thereby minimizing corrosion and allowing the use of inexpensive plastics for piping and other equipment. energy expenditures for cooling and crystallization are inherently less than evaporation and can be minimized by reclaiming heat from the spl with heat exchangers. the ferrous sulfate hepta-hydrate is a readily marketable material. the capital investment for the system is considerably less than other alternatives and it is physically much smaller. this is fortunate, since an on-site regeneration plant is probably the best approach for such a system. the process is more forgiving towards contamination with other metals such as zinc. pickling performance of the regenerated acid the addition of sulfuric acid to hydrochloric acid will increase, not decrease the pickling rate. this may offer production gains through reduction in pickling time. inhibitors used to avoid attack of the base metal in hcl pickling remain effectivewith mixed acids. in fact, unlike with competitive regeneration processes, withthis system, inhibitors are recovered for recycle with the regenerated acid. accelerants used to decrease pickling times are effective with mixed acid. the regenerated acid is as efficient as virgin hydrochloric acid formany applications uses of ferrous sulphate there are a number of markets for this material including water treatment coagulants as well as sewagede-odorization.it is also used as phosphorous precipitate by publically owned treatment work for phosphate removal.
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  • Niranjan Kanchan (Komal Chemiequip Pvt. Ltd.)
  • 24, Nityanand Nagar 3,Opp. Siddhi Nursing Home, Sahar Road, Andheri (East), Mumbai, Maharashtra- 400 069 - 400069
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