Shamraj Enercon Technologies Pune, Maharashtra

The extremely smooth inside surface finish brings frictional losses to practically zero. S S inserts provided at the discharge end, ensure a uniform spray and avoid deformation. Thus, the system is perfectly designed for a definite temperature drop of 10 0 .c. to 11 0 .c. as the microfine atomized spray created by our micro spray nozzles, offers high surface contact with the ambient air. Under computerized automation of our condensers, system can give a temperature drop upto 15 0 .c.-16 0 .c     Highly Economical : Due to the special quality of Isophthalene Engineering Polymer used as raw material micro spray nozzles, clusters are resistant to erosion and corrosion. The result longer life, compared to other systems using ordinary thermoplastics. Effect of sunlight : Our Isophthalene Engineering Spray Pond equipment, withstands the action of sunlight effortlessly, due to the special grade polymer used as raw material.  Traditional spray pond systems including mist cooling need CI / PVC Tee on every civil column for installation of Five Way Cluster. We have developed a unique Five Way Cluster that can be directly screwed into F.T. console fitted on branch. This eliminates a no. of SS / MS nut bolts, jointing packing, . This facilitates maintenance cleaning of nozzles etc.  During off season the entire cluster can be unscrewed, each nozzle can be unscrewed even special F.T. console can be taken out for cleaning purposes.  Low Head Spray Pump Required : The system is designed to suit low head spray pumps of 10 / 12mtr head hence power requirement at the spray station is 35% lower compared to cooling towers with induced draft fans. Gravity Flow Spray Pond: Gravity flow spray pond facilitates elimination of spray pumps. Condensers are installed at a height of about 22mtrs & hot water coming out of tail pipes is collected in a common header ( installed at 10mtrs height from G.L. ) & this header is directly connected to spray pond common header. This system is very effective & saves on power. Branch Lines are of special grade u/v resistant PVC helps reduce frictional losses.  Only one flange joint at start of branch line. Main line fabricated from SS ( 409 / 304 ) ensures maintenance free life of over 15 years. Due to SS as material of construction scaling, corrosion shall be eliminated.

Suspending solid such as bagacillo sand are efficiently screened thereby reducing downtime for cleaning juice heaters due to less deposition of bagacillo on auto washing of screen line helps keep the screen free from deposition & chocking due to bagacillo.   Very low power requirement due to use of planetary gear box as drive. Compact Design.  Helps reduce space requirement at mill house.          

SET’s condensers have proven their best performance in over 1500 installations. After installation of our Shamraj Enercon Technologies, Combined Effect S S Single Entry Condensers the power consumption in these sugar factories came down to 2.2 KW / Tone of Cane ( Under manual mode ) & 1.7 KW / Ton of cane ( Under Automation mode ). Since the energy saving is becoming the utmost important factor for running a sugar factory in profits. SET’s condensers provide better options to earn increased.     Design based on research of over 40 years by Late Shri M R Marudgan an internationally renowned sugar technocrat.  Saving upto 40% in power & water at injection station. . Instant vacuum generation. Stable & satisfactory vacuum condition even at high injection water temperature. ( 38 0 c - 40 0 c inlet water temperature ). Integral venturi prevents leakeages, Tail Pipe with diffuser can be directly bolted with bottom flange of condenser. For easy routine inspection a hand hole is provided on Jet Box. Strainer : - An online S S Strainer prevents foreign material from getting inside the jet box and prevents clogging of jet nozzles & spray atomizers. Thus, downtime is practically zero. The strainer can be cleaned by operating a hand wheel provided on condenser outside shell without breaking vacuum Gravity Flow System  :-Condensers to be installed at about 22 mtrs. Hot water from tail pipes shall be collected in a common header installed at 10 mtrs height from G.L. This eliminates usage of spray pumps. This common header to be directly connected to spray pond common header. Thus additional power can be saved. Maintenance of spray pumps can be eliminated. Approach with vapour temperature around 9 0 .c. - 10 0 .c. under manual mode & 5 0 .c. - 6 0 .c. under automation mode. Material of construction is best quality stainless steel assures a maintenance free life of over 15 years. Effective & quick vacuum generation at 0.2kgf/cm2 inlet pressure. Thus the requirement of hydrostatic head of injection pump is just 17-18mtrs. Due to excellent vacuum condition boiling time reduces & steam economy can be achieved. High efficiency spray atomizers :- The specially designed high efficiency centrifugal spray atomizers fitted on the jet box creat micro fine atomized spray, resulting into wider surface contact results in instantaneous heat transfer from vapours to condensation water & saves requirement of injection water considerably.        

We are offering The volume of the Spent Wash can be reduced by about 50% by the method of concentration. The reduction in volume of spent wash which is to be used for making nutrient rich compost reduces the cost of transportation substantially. Also the curing period of pressmud mixed with spent wash reduces by about 40% thereby saving your space also. The system of concentration & evaporation of spent wash helps to reduce the moisture content by about 50-55%.

Shamraj Enercon Technologies is engaged in offering a wide range of evaporator with better circulation & high efficiency.