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A.T.E. Private Limited - Products / Services

We offer a complete product range of Volufil Multicone, SIRIUS, Cosmos TFO Machine, Automatic Rotor Spinning Frame and Blendomat Magnet Retrofit

Securoprop SP-MF Multi Function Separator

    Securoprop SP-MF Multi Function Separator

    • Technical DetailsPower consumption: 9 kW Production: up to 2200 kg/hr Raw material: cotton
    • Featuresnitial dust removal; protects downstream machinery Prepared for installation of individual fire
    The Multi Function Separator Securoprop SP-MF is a compact, economical product that helps you save in investment and operating costs. The Multi Function Separator SP-MF combines all relevant protection functions, including initial dust removal. Thus, the subsequent cleaning line is safely protected even at production rates of over 2, 000 kgh. In exceptional cases special separators may be recommended. An integrated micro-computer control system controls all functions.
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    Heavy Part Separator SP-H

      Heavy Part Separator SP-H

      • PurityNo moving parts Separates heavy parts from the tuft flow and conveys them into a waste container.
      • Technical DetailsProduction: up to 900 kg/hr Raw material: cotton
      Protecting the installation from heavy parts is of particular importance during waste processing. Hence it is absolutely necessary to provide a heavy part separator, such as the SP-H. A special fan speed control allows the heavy part separator to reach an optimal efficiency level at minimal good fiber loss. The heavy parts are automatically extracted and fed into a waste container under constant working conditions.
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      TD 7 Draw Frame

        TD 7 Draw Frame

        • FeaturesAdjustable pressure bar in main draft area provides controlled guidance of even short fibres Etc
        The Truetzschler TD 7 Draw Frame is a relatively inexpensive solution that is equipped with the same drafting system used in the TD 8. By arranging the drafting system directly on the can changer, the TD 7 takes up very little space. The TD 7's main drive is speed-controlled; this not only reduces maintenance, but also decreases power consumption by eliminating power transmission. The TD 7 also features highly reliable micro computer control and an operator-friendly unobstructed, ergonomic working area.
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        TD 8 Draw Frame

          TD 8 Draw Frame

          Like all Truetzschler draw frames, the TD 8 features computer-controlled direct drives that makes it far more superior to conventional designs that rely on differential and or angular gears and change wheels. The TD 8 also features an improvement over the already reliable 4-over-3 drafting system - an adjustable pressure bar provides controlled guidance of even short fibres. With such high-precision mechanics, the TD 8 ensures optimal control of the fibre flow.
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          ZinserSpeed 5M

            ZinserSpeed 5M

            • Technical DetailsFlyer speed: 1500 RPM Gauge: 220 mm and 260mm Flyer size: 16' x 6" for 220 mm and 260 mm gauge Flyer size: 16' x 7" for 260 mm gauge Etc.
            • FeaturesFour independent drive axis, de-centralised spindle drive motors Intelligent software control Etc.
            Every detail of the ZinserSpeed 5M is geared to maximum productivity through reliable, time-saving operation. The ZinserSpeed 5M is not only energy efficient but manages power outages as well, through an in-built power failure bridging device. The ZinserSpeed 5M also enables high speed production through four independent drive axis, de-centralised spindle drive motors, and the intelligent software control EasySpin.
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            Innospin Bobbin Transport System

              Innospin Bobbin Transport System

              • Technical DetailsFully flexible system with limitless options Bobbins move in loops with designated S/F & R/Fs Full batch creeling of R/F possible with this system Heavy duty bearing assembly & track changer switches.
              • Key FeaturesMost user-friendly motorised systems with extra large storage Systems with very low maintenance cost
              Innospin's bobbin transport system is installed overhead on pillars and on the creel of the ring frame. The system is designed to function at a comfortable height which leaves the floor clear of any obstacles. Available in manually operated, semi automatic (with loop system), and fully automatic variants, the bobbin transport system is completely flexible, and has a very low maintenance cost.
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              Non-wovens Total Air Control

                Non-wovens Total Air Control

                • FeatureConsistently high humidity of the material for optimal processing Conditioned air - Etc.
                • Technical DetailsRaw material: non-wovens Application: hygiene, automotive, geotextiles, technical textiles of all kinds, agrotech, buildtech Etc.
                Any manufacturing unit needs to be a safe and hygenic working environment, with comfortable temperatures. These parameters are difficult to maintain in textile manufacturing. While it is crucial to maintain favourable temperatures and humidity for manufacturing and processing of textiles, it is also necessary to make sure that the enivironment is safe and hygienic. Luwa's Total Air Control (TAC) for technical textiles, is designed keeping in mind these necessary parameters.
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                Rotary Pre-filter Unit

                  Rotary Pre-filter Unit

                  • FeaturesConsistently high humidity of the material for optimal processing Conditioned air - correctly Etc.
                  • Technical DetailsRaw material: cotton, blends, synthetic Application: for traditional textiles and nonwovens.
                  Manufacturers look for machines that do not occupy much space while enhancing efficiency and quality. Having understood these requirements, Luwa offers Rotary Pre-filter units designed to save space while providing clean air and maintaining the optimal temperature and humidity levels in the manufacturing unit without compromising on safety or hygiene of it.
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                  Bale Press System

                    Bale Press System

                    • SpecialitiesCleans up to four different waste types Equipped with a complete waste management system Etc.
                    • Technical DetailsRaw material: cotton, blends, synthetics Application: for traditional textiles and nonwovens.
                    The Bale Press system by Luwa is equipped to clean four different types of waste, and even reduces the amount of disposal waste. Useful in the manufacturing of cotton, blends and synthetics.
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                    Fibre Separator

                      Fibre Separator

                      • FeaturesSmaller waste quantities can be pressed directly into a waste bag, for disposal Larger quantities are preferably discharged into a container, into a silo or into the filling hopper of a bailing Etc.
                      • Technical detailsRaw material: cotton, blends, synthetics Application: for textiles and nonwovens
                      Fiber Separators by Luwa are tailor-made solutions to handle fibre disposal for small, as well as large quantities. It segregates the fibres and dust before disposal, thus avoiding clogging. The operation is a continuous process and is designed to automatically maintain its consistency.
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                      Auto Control D

                        Auto Control D

                        • PurityDigital control system for automatic and semi-automatic upgrades Automatic humidity control
                        • Technical DetailsRaw material: cotton, blends, synthetics Application: for textiles and non-wovens Etc.
                        The Auto Control D by Luwa is a digital control system that can upgrade manual andor semi-automatic units to fully automatic ones.The payback for an the upgrade is usually less than 18 months, which makes the Auto Control D very competitive. The Auto Control D boosts productivity, improves energy efficiency, and provides economic and precise control.
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                        Continuous Waste Suction System

                          Continuous Waste Suction System

                          • Key FeaturesContinuous removal of waste and dust from card Special ABS plastic duct inside the card for waste collection Designed for better waste removal at optimum suction Etc.
                          Cotton fibres are can contain waste materials such as seeds, foreign fibre particles, dust, and other such particles. Truetzschler's continuous waste suction system for cards efficiently separates this trash from the fibre before the carding begins. With a special plastic duct to collect the waste, this suction system removes all unwanted particles from the fibres. These fibres can then be carded into slivers without any breakage or disruptions.
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                          TD-DM Conversion

                            TD-DM Conversion

                            • PurityApplication Range: Drawframe Thick spot monitoring for yarn uniformity Newly developed sensor Permanently lubricated
                            Yarn disruptions can effect the product badly. They not only lead to a lot of breakages but also lead to waste of resources. Therefore, it must be ensured that these disruptions or thick spots are minimised in each and every step of spinning. The TD-DM conversion, a precision spinning component is equipped to do just that! Also, once installed it requires no additional lubrication maintenance.
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                            T-con conversion

                              T-con Conversion

                              • Key FeaturesApplication Range: Carding Electronic feeler gauge for contact monitoring and distance optimisation Etc
                              Setting up a T-con optimiser in the carding machine gives the manufacturer a computerised system control. This improves the efficiency of the overall process and reduces imperfections up to 10% as anomalies in the card sliver can be minimized. The distances of the carding elements to each other are the most important settings at the card. They significantly influence the carding and therefore the yarn quality. The setting is made on the standing, i.e. relatively cold machine. The results appear on the card display and indicate which settings can be improved. There is no easier way to accomplish perfect card settings and thus optimal productivity.
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                              Blendomat Magnet Retrofit

                                Blendomat Magnet Retrofit

                                • PurityRaw material: multi-purpose Application range: Blendomat/Bale opener Magnet intensity between 3000-3500 gauss Attraction power is found up to 3.5” Etc.
                                Often the wires, packing strips, and other metal contaminations come with the bales of cotton. Since we are using complete bales in the process, it is difficult to remove manually. Hence this magnet retrofit, developed by Truetzschler, is designed to detect the metal particles from the top layer of bales and prevents it from going into the next process.
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                                GRG65 Soft Cot

                                  GRG65 Soft Cot

                                  • Purity20mproved abrasion resistance properties Enhanced static repellant properties 15mproved compression set & Ozone resistance properties Etc.
                                  Inarco's GRG65 is a 65 degree soft cot has an extended service life due to its enhanced abrasion and ozone resistance properties. The GRG65 has improved compression set values (by 15%) and a higher resistance to cracks and flute markings (during machine stoppages)
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                                  RD66 Soft Cot

                                    RD66 Soft Cot

                                    • PurityBetter fibre handling properties 20igher resistance to bottom roller flute marks during machine stoppage Etc.
                                    The Inarco RD66 soft cot has an extended service life (minimum of 30% guaranteed). With a 15% improvement in yarn quallity due to its better fibre handling properties, the RD66 also offers 20% higher resistance to bottom flute marking during machine stoppages. The RD66 also has a reduced lapping tendency even under the most critical operating conditions.
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                                    RD68

                                      RD68

                                      • PurityExcellent compression set value Manufactured of tough elastomeric compound
                                      • BenefitsExtended buffing cycle, Consistency in yarn quality Etc.
                                      The Inarco RD68 is a very versatile soft cot - its applications range from coarse and medium cotton counts through blends in compact spinning. With unsurpassed compression set values, the RD68 ensures yarn quality equivalent to that obtained when using much softer cots, thus delivering the best performance in compact applications. The RD68 can withstand an extended buffing cycle, compared to conventional cots.
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                                      RD490 Preparatory Cot

                                        RD490 Preparatory Cot

                                        • PuritySpecial elastomeric compound with excellent anti-lapping properties Improved abrasion resistance Better tensile strength Enhanced thermal & wear resistance Etc.
                                        Inarco's RD490 preparatory cot is suitable for use in high speed draw frames. Engineered to handle all varieties of cottons and blends, the RD490's enhanced thermal and wear resistance coupled with excellent tensile strength ensures a longer service life. With reduced downtime due to less cleaning of cots, the RD490 enhances productivity and boosts efficiency.
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                                        GC5 High Speed Combers

                                          GC5 High Speed Combers

                                          • PuritySpecial elastomeric compound with excellent anti lapping properties to handle all types of cottons, especially fine and super fine Excellent wear resistance to provide very long buffing cycle Etc
                                          • BenefitsVery consistent working performance even at high production throughput Less wastage Etc
                                          High speed combers are high productivity machines and as such require detaching roller cots that can handle a variety of cottons (especially fine and super fine cottons with long staples) while delivering consistent working performance at high speeds. Inarco's GC 5 detaching roller cots meets all these requirements and even helps reduce wastage of good fibres.
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                                          E472 72 Degree Cot

                                            E472 72 Degree Cot

                                            • PurityExcellent anti-lapping properties Improved wear resistance properties
                                            • BenfitsMost versatile for fine & superfine cotton applications Extended buffing cycle in high speed Etc.
                                            The Inarco E472 is a 72 degree cot that is suited for combed cotton in finisher drawing applications. Suitable for both fine and superfine counts, the E472's excellent anti-lapping properties delivers superior working performance and guarantees excellent sliver quality due to its unique elastomeric structure. Applicable for use in all positions in finisher drawing (combed cotton), the E472 is available in Alufitt only.
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                                            Four Roller Compact Spinning System

                                              Four Roller Compact Spinning System

                                              • FeatureLonger suction slot length of 24.5 mm Same size top roller cots Etc
                                              • Benfitshttp://ategroup.com/textile-engineering/product-family/product-description/four-roller-compact-spinn
                                              DeChang four rollers system is tailor-made for different makes of ring frames and installation is easy with limited change on the existing machine. Longer suction tube slot betters compact effect; rotating four roller generates low torque on machine front bottom roller thus saving energy. To spin long fibre yarn, three rollers system can be changed into four rollers system by replacement of gearbox and suction tube. This system can be changed back to conventional yarn spinning easily.
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                                              Central Suction System Retrofit

                                                Central Suction System Retrofit

                                                • PurityMaintain uniform negative pressure Adjustable negative pressure with inverter drive
                                                • BenefitsSpace saving Optional automatic cleaning device
                                                DeChang's central suction system retrofit ensures uniform negative pressure that provides sufficient suction. Ergonomically and aesthetically designed, this innovative retrofit features sturdy magnetic connectors that help reduce leaks of air. An inverter drive aids in maintaining a uniform negative pressure. This low-maintenance retrofit also has reduced power consumption.
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                                                Upgrade Kits

                                                  Upgrade Kits

                                                  TeraSpin upgrade kits offer the twin benefits of enhanced performance with low investment. A viable option adopted by many spinning mills in India and abroad, it improves productivity, quality, and energy efficiency.
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                                                  FibroStelo Stelometer

                                                    FibroStelo Stelometer

                                                    • PurityLight weight and portable Precise pendulum mechanism for simultaneous determination of strength and elongation In-built calibration and specific probes
                                                    • BenefitsPrecise pendulum mechanism for accurate measurement of strength and elongation at the same time
                                                    The FibroStelo (Stelometer) provides accurate assessment of the tensile strength and elongation of a flat fibre bundle. It does this by accurately measuring the force and elongation of the bundle with zero or 18" (3.2 mm) clamp space. This table top model is designed for ergonomic comfort and works on the constant rate of loading (CRL) principle. An assortment of accessories including torque vice for easy preparation and testing of sample are available as well.
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                                                    AutoWinder XT Board Winder

                                                      AutoWinder XT Board Winder

                                                      • PurityVariable winding speed option for fine to course count of yarn Etc
                                                      • BenefitsAutomatic wrapping in left directions with pre-settable stopper eliminates manual disturbances
                                                      MAG Solvics' AutoWinder XT is an ergonomically designed yarn appearance board winder with a wide range of rectangular and tapered winding black boards. It operates under a stepped pulley mechanism with traversing motion that ensures uniform winding in different pitch as per standards. Its automatic wrapping in left direction with a pre-settable stopper eliminates manual disturbances.
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                                                      Volufil Multicone

                                                        Volufil Multicone

                                                        • PurityNumber of winding heads: 25-30-35-40-45. With automatic doffing Uses: bulking of acrylic yarn, HB and blends also with elastomers, wool, and blend-set yarn. Heat-setting Etc.
                                                        • Technical detailsNumber of winding heads: 25-30-35-40-45. With automatic doffing
                                                        The consolidated success of the Volufil technology and the new demand for different yarns for diversified fabric applications, has led to several new developments in machine technology. The new Volufil Multicone represents these developments as per the new market requirements.As a matter of fact, Savio has extended the technological process on acrylic heat-set yarn, special yarn (chenille) and traditional HB Acrylic fibre, also blended with wool and elastomeric filaments. The new drumless winding system Multicone allows the best solution for any yarn type and package format with different traverse take-up. The Multicone technology allows the tailoring of the package for different end uses (dyeing, knitting, etc.) with simple settings on the PC.
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                                                        SIRIUS

                                                          SIRIUS

                                                          • PurityTop bearingsare lubricated for life with special dustproof protection Bigger whorl diameter, for B & C spindles types To reduce the belt load on the spindle bearings; this system guarantees twist evenness Etc.
                                                          • BENEFITSWidest range of feeding solutions Great selection of optionals covering all needs Etc.
                                                          The machine responds to the demands of customers looking for a significant reduction in labour and energy.Besides the demand to sustain low investment costs and lower energy consumption, the customers also look for time and cost of maintenance. This new model foresees a high structural standardisation, a wide range both for feeding and spindle dimensions for every yarn type and count, electronic solutions to simplify the operator intervention and reduce the maintenance workforce.The Electronic Drive System (EDS) version differs from the mechanical version for the full flexibility of setting adjustments. The Sirius EDS model is equipped with independent inverters and motors, which allow setting of all processing parameters by the machine PC.
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                                                          Cosmos TFO Machine

                                                            Cosmos TFO Machine

                                                            • FEATURES200 mm and 250 mm gauge Up to 240 spindles in 200 mm and 192 in 250 mm gauge The availability of different types of spindles makes it possible to optimise the production for the materials and different range of counts
                                                            • BENEFITSMaximum cost effectiveness Reduction in investment with a minimum of energy consumption Etc.

                                                            In the field of traditional Two-For-One twisting, Savio's Cosmos ensures maximum cost effectiveness of the technological process through manufacturing solutions that allow a reduction in investment with a minimum of energy consumption.

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                                                            Automatic Rotor Spinning Frame

                                                              Automatic Rotor Spinning Frame

                                                              • Technical details24-unit modules on 2 fronts Maximum number of units per machine: 360 Gauge: 230 mm Processable materials: cotton, man-made and synthetic fibres, blends, technical fibres (Kevlar, Nomex) Maximum fibre length: 60 mm Etc.
                                                              • BENEFITSIndependent sides Intelligent piecing and doffing trolleys “Electronic” take-up of the certified Etc
                                                              INDEPENDENT SIDES, BEST PRODUCTION PLANNING, MINIMISED UNPRODUCTIVE TIME, HIGH QUALITY YARN AND PACKAGES.Automatic rotor spinning frame, specifically designed to meet the most different needs of flexibility in the Open End processing line. The use of a Suessen spinning unit, together with two separate fronts, associated with a completely electronic machine, offers the customer the ideal solution for production control.Besides guaranteeing the highest speed and take-up performances, FlexiRotorS 3000 ensures the best production planning, minimised unproductive time, high quality yarn and packages, thanks to the independent sides, the intelligent piecing and doffing trolleys, and the electronic take-up of the certified package. Flexibility is the main offering of Savio's automatic rotor spinning frame.
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                                                              JXP SJ Single Jersey Machine

                                                                JXP SJ Single Jersey Machine

                                                                • SpecialitiesThermally balanced, robust machine frame Critical components manufactured in-house Etc.
                                                                • BENEFITSHigh speed machine; runs without vibration Low maintenance Repeatable quality of fabric Etc.
                                                                Single jersey circular knitting machines that are available in 3 feeders3.2 feeders4 feeders6 feeders per diametrical inch. These flexible machines can be converted into terry or fleece machines and can produce mercerised cotton, polyester cover cotton, striped fabric, scouring pads, single and double lacoste mesh fabric, spandex single jersey, and more.
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                                                                TXF SJ 4 Auto Striper Single Jersey Machine

                                                                  TXF SJ 4 Auto Striper Single Jersey Machine

                                                                  • SpecialitiesThermally balanced machine frame Special feeding units for auto striper Cams are dynamically optimised and precisely machined
                                                                  These are single jersey machines with a cam box design that can receive up to 4 cam tracks on a cylinder. Equipped with a computerised colour actuator system, these machines have a centralised stitch system and stand-type striper.
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                                                                  DIPSAT Machines

                                                                    DIPSAT Machines

                                                                    • Purity17 m cloth content Three dipping troughs Automatic filter and dozing of chemicals by flow meter Roller dia. 200 mm with forged shaft Etc.
                                                                    These machines facilitate successful and economical pre-treatment as it combines the advantages of high humidity application with those of a conventional impregnation component without its disadvantages (liquor volume, etc.). Therefore, with longer penetration time, the chemicals are impregnated up to the core of the fibre.
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                                                                    Complexa

                                                                      Complexa

                                                                      • PurityWith PC-control and recipe administration High quality material solidly engineered Remote Etc
                                                                      • Technical DetailsWorking width: up to 3400 mm Roller width: up to 3600 mm Fabric speed: up to 200 m/min Fabric content of rollerbed: up to 2500 m/min Etc.
                                                                      The Complexa is the perfect partner for scouring and bleaching of woven fabrics. Its modular configuration with high quality components gives the highest degree of whiteness and absorbancy. Many parameters like temperature, water flow, etc., can be controlled depending on the fabric width. It removes all kinds of seeds and other impurities without much damage to the material.
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                                                                      Thermex 7000

                                                                        Thermex 7000

                                                                        This machine is based on modular design, shortest commissioning times, uniform air delivery, high effective insulation for reduced thermal energy consumption and crease-free fabric passage for wovens as well as knits. Also suitable for e-control for continuous dyeing of wovenknitted fabrics with reactive dyes. Thermex 7000 is a loop dryer offered by Monforts with variable roller pitch to benefit the user in terms of process optimisation speed for different conditions of fabrics run.
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                                                                        MQM Machine Queue Management

                                                                          MQM Machine Queue Management

                                                                          • PurityOn-time completion, respecting both the production order date and the final shipping date Minimises setup time, taking into account each step Etc
                                                                          • BENEFITSDesigned for textile industry; constraints and best-practices of the sector are taken Etc
                                                                          There is a strong need among textile manufacturers for a tool supporting the plant manager to schedule and launch the operations and to react to sudden changes. However, the complexity of the textile production scenario has so far made it difficult to fulfill this need. Datatex is filling the gap between needs and solutions with its new module: MQM - Machine Queue Management.
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                                                                          MCM Machine Capacity Management

                                                                            MCM Machine Capacity Management

                                                                            • PurityMCM is a finite/infinite planning graphic tool Helps in planning the organising of all production requirements such as machine capacity, compatibility Etc.
                                                                            • BENEFITSDesigned for textile industry; constraints and best-practices of the sector Etc
                                                                            Datatex MCM is a flexible graphical tool supporting single users for single facilities or multiple departmental users for singlemultiple facilities. Moreover, the planner, if empowered, can change the production schedule with a specific tool.
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                                                                            Valstat Passive Discharge Brush

                                                                              Valstat Passive Discharge Brush

                                                                              The passive discharge brushes are made of filaments that are very soft extremely durable. Thus, there are no chances of scratches on the web even if brush fibres are in contact with the web. These are non-powered and perform more efficiently when the electrostatic charge on the web is high. Being passive static discharge elements that require no power, these are ideally suited for mounting in explosive environments. A Valstat static discharge brush, positioned very close or just about touching the charged web will minimise the electrostatic charge from the substrate and send it to ground. Valstat passive discharge brushes can be combined with Valstat active static eliminating bars to provide a potent static elimination tool for virtually any web-fed application.
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                                                                              Garment Machinery

                                                                                Garment Machinery

                                                                                • Availability2.5 kg
                                                                                • FeaturesTemplate and scale made up of transparent polymer plate to apply standard pressure on test specimen, Calibrated Scale to Check the Shrinkage directly up to 15%.
                                                                                • ApplicationTo measure the dimensional changes in fabrics after laundering, dry-cleaning etc
                                                                                • Template length250, 350 and 500 mm
                                                                                • Scale distance250, 350 and 500 mm
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                                                                                Discharge Bars

                                                                                  Discharge Bars

                                                                                  • PurityShock proof bars, Fixed connection of the H.V. cable, axial and radial design, Detachable connection of the H.V. cable also available
                                                                                  • Max. active length3915 mm
                                                                                  • Grid spacing of tips15 mm
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                                                                                  • KB Prasad(A.T.E. Private Limited)
                                                                                  • Bhagwati House, A-69, Cts 689, Veera Desai Road, Andheri West, Mumbai, Maharashtra - 400053, India
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