ACCURATE GRAIN PROCESS SOLUTION

Sardar Ganj, Anand, Gujarat

It is a well-designed machine developed from a previous model.To use in rice polishing and increase the whiteness of rice, while maintaining the shape of the rice.

Same as the rice is released from the top flowing into the bottom of the machine flowing through the sand stone.

Can passIt will not make the broken germ, not hot and white rice, no bran, sticky rice and rice is cooler than other white sandstone.

Because the flow of the wind will flow through the shaft.The wind is inserted through the seed box well.

Remarkable feature

1. Increase capacity.With 9 white polished stones.V-belt drive system

2. large rice fieldsAnd a 14 inch 2-jumbo jumbo tube, all proportions of the machine.

3. Easy to clean or replace grate.

4. High percentage of rice.The rice that passes through the scrub has a uniform surface.And the fracture rate is low.

5. White adjustment can be achieved by adjusting the weight.Or install automatic white balance.

SCOPE OF USE:
Calibration screen is used to calibrate and classify any kinds of seeds and pulses after cleaning, depending on their length and size differences. Thus, allows the market advantage on the final product.

Light and durable operation
Easily changeable screens
Steel perforated screens and spares

Product Features:

1.The Color Sorter uses 2048 high-performance CCD image sensor with resolution up to 0.04mm2, to perceive the tiny color difference of material.

2.The Sorter adopts high quality special industrial lens, its working parameters according to the various materials color requirements, and optimize the optical path design, to ensure the each size has a perfect image on the image sensor.

3.The high speed DSP Digital image processing technology provides the sorter with fast detection and high identification rate.

4.According to the spectra characteristics and identification of characteristics of rice.specifically design flexibility and robustness of both special grain detection algorithm start from the spectra analysis to meet slight color detection to improve robustness, to avoid interference with other factors of material surface.

5.The main control system adopts ARM9 high-end embedded processor.it effectively enhances processor speed and color selection precision.

6.The machine adopts intelligent closed-loop control, industrial data bus line can ensure the reliability of the communication and control system, strong anti-interference ability.

7.Super 10 inch screen for color and black-and-white, more flexible in touch and quick in operation. Many setting modes to meet the demand for the more color sorting algorithm.

8.The professional high speed solenoid valve , with more speed and high frequency, low power consumption and longer service life.

9.Double sides cameras and multiple modes can adapt to different demands. and high stability, high precision and low carryover.

10.Using intelligent temperature and pressure control technology to ensure the machine runs in the best working condition.

11.Auto fault-alarming , modular structure and easy to maintain.

Product Features:

1.The Color Sorter uses 2048 high-performance CCD image sensor with resolution up to 0.04mm2, to perceive the tiny color difference of material.

2.The Sorter adopts high quality special industrial lens, its working parameters according to the various materials color requirements, and optimize the optical path design, to ensure the each size has a perfect image on the image sensor.

3.The high speed DSP Digital image processing technology provides the sorter with fast detection and high identification rate.

4.According to the spectra characteristics and identification of characteristics of rice.specifically design flexibility and robustness of both special grain detection algorithm start from the spectra analysis to meet slight color detection to improve robustness, to avoid interference with other factors of material surface.

5.The main control system adopts ARM9 high-end embedded processor.it effectively enhances processor speed and color selection precision.

6.The machine adopts intelligent closed-loop control, industrial data bus line can ensure the reliability of the communication and control system, strong anti-interference ability.

7.Super 10 inch screen for color and black-and-white, more flexible in touch and quick in operation. Many setting modes to meet the demand for the more color sorting algorithm.

8.The professional high speed solenoid valve , with more speed and high frequency, low power consumption and longer service life.

9.Double sides cameras and multiple modes can adapt to different demands. and high stability, high precision and low carryover.

10.Using intelligent temperature and pressure control technology to ensure the machine runs in the best working condition.

11.Auto fault-alarming , modular structure and easy to maintain.

Sorting materials:Applicable to all types of rice, millet, red rice, black rice etc.

Product Features:

1.The Color Sorter uses 2048 high-performance CCD image sensor with resolution up to 0.04mm2, to perceive the tiny color difference of material.

2.The Sorter adopts high quality special industrial lens, its working parameters according to the various materials color requirements, and optimize the optical path design, to ensure the each size has a perfect image on the image sensor.

3.The high speed DSP Digital image processing technology provides the sorter with fast detection and high identification rate.

4.According to the spectra characteristics and identification of characteristics of rice.specifically design flexibility and robustness of both special grain detection algorithm start from the spectra analysis to meet slight color detection to improve robustness, to avoid interference with other factors of material surface.

5.The main control system adopts ARM9 high-end embedded processor.it effectively enhances processor speed and color selection precision.

6.The machine adopts intelligent closed-loop control, industrial data bus line can ensure the reliability of the communication and control system, strong anti-interference ability.

7.Super 10 inch screen for color and black-and-white, more flexible in touch and quick in operation. Many setting modes to meet the demand for the more color sorting algorithm.

8.The professional high speed solenoid valve , with more speed and high frequency, low power consumption and longer service life.

9.Double sides cameras and multiple modes can adapt to different demands. and high stability, high precision and low carryover.

10.Using intelligent temperature and pressure control technology to ensure the machine runs in the best working condition.

11.Auto fault-alarming , modular structure and easy to maintain.Sorting Material:

SCOPE OF USE:

Grain silos are used to save and stock the grains at the end of the harvest season until the next breeding season or in huge production plants to stock the raw material without any damage on the grain in desired capacities

High qualityAutomated controlCatway for maintenanceInstallation in requested capacities

High galvanized strong body sctuctureFast loading unloadingLow maintenance requirement

SCOPE OF USE:
Vibro Separator is combined machine that separates wheat grains from bigger impurities materials by cosidering length and dimension. Larger impurities
are separted from smaller ones by the help of sieves.

Low energy consumption, high capacity and
efficiency
Noiseless working condition
Easy cleaning
Minimum and easy periodic maintenance
Durability, long lifetime, easy and quick
replacement of screen
Dust-free construction

SCOPE OF USE:
Triangle Stone Separator is used for separation of similar size raw material and impurities which has heavier density than lentil, beans, quinoa, sesame, chickpeas and peas such as stone, clod, etc Also, by the air suction head, powered by a fan, Triangle Stone Separator helps eleminating dust from the raw material.

Effective cleaning
Vibration free operation
Automatic control
Durability
Long lasting vibration absorbent rubber wedge

SCOPE OF USE:
Indent Cylinder is used for eliminating impurities from the granular materials such as wheat, barley, oat, rice, maize, lentil and other fine seeds to be conditioned based on their length.

High quality
High efficiency
High extraction
High capacity
Durability
Perfect indent best quality
Interchangable segments
Easy maintenance
Low periodical maintenance
Maximum efficiency with low energy consumption
Aerodynamic and sturdy structure
Anti leaking system

SCOPE OF USE

It is used in pulses processing plants to remove the husk/shell of the product from the seed.

Maximum extraciton
Operational for different product with the adjustability
Solid structure, long working life
Noiseless peeling operation
Minimum maintenance requirement
Minimum product loss
Adjustable motor speed with inverter
Interchangable peeling stone/net
Esthetic design, easy operation

SCOPE OF USE:

It is used to crush 3-4, 5 mm. pellets in feed industry and other industries which have
maximum 8mm product size.

Breaking big granules and pelets into smaller
homogenius mixtures.
Homogenic output on animal feed.
Strong structure
High extraciton
Low maintenance requirement
Easy adjustment

SCOPE OF USE:

Roller mills are used to grind the grains into flour in flour and samolina mills. this machines are specially designed for high extraction in lifelong grinding operations which grinds the grains between a set of rollers which is designed either smooth or fluted depending on the operation diagram.

Manufactured from highly izolated inner surface materials whichdoes not allow the particules to stick the surfaces.

Special carbon steel, monoblock, CNC processed chasisOptionally roller speed and gap control over PLC systemGrinding operation with 500-550 Brinell hardness special casted andperfect balanced rolls.

Precision adjustment option for the rollers gaps in micron sensivity

Maximum capacity and efficiency

Low energy consumption and maintenance costs

PLC system connectivity and operational

Easy roller dismantling and maintenance

Product feeding control system, adjustable

feeding and capacity 6-control

Parallel operating rolls

Noiseless and smooth operation

New model timing belt driven motor technology

Inspection glasses and aestethic appearance

Smooth handles and covers

Easy roller changing system.

Isolated vibro-free body

The husk separator is a machine that separates brown rice, rice husk, and dust from each other. Or be used to separate the broken rice. Rice germ and rice milk attached to rice husk. Because of the common rice mill in the process of brown rice removal from the rice husk. It is not possible to separate the rice husk from the brown rice completely, that is to say there will be brown rice and rice paddy. Light weight mixed with a lot of rice husk. This resulted in a commercial loss. The company has seen this loss. The machine used to separate the rice from the rice husk separator was developed and developed.

SCOPE OF USE:

Carrousel type packing machines are used for packing very high capacity operations in 10 kg, 25 kg and 50 kg PP bags.

Complete PLC control operating system
Touchpad panel
Easy control and operation
Low labor costs
Maximum precision
Maximum security
Durable and long life
Low maintenance and low delay changing
spare parts
Noiseless operation
High hygiene

SCOPE OF USE

Splitting Machine is used to remove the outer skin and/or splitting of the seeds and pulses which has splitting characteristics by friction between two rotary stones.

High extraction
Easy stone replacement
Noiseless operation
Adjustable motor speed
Minimum broken and loss percentage
Easy stone fluting
Motor cover, maximum safety, complete housing

SCOPE OF USE:

It is used to break endosperm flakes, which are obtained after reduction rolls, so that it helps for the process of the flour production

High capacity
Maximum extraction for every models
Hygienic working conditions
Possibility of shortening of flour diagram
Low investment and operational costs
Installation possibilities, on the floor or to be
suspended from the ceiling
Minimum and easy maintenance
Low energy consumption and high efficiency
Durability and long lifetime comparing to
other impact detachers
Easy installation and less space need

SCOPE OF USE:

Chain conveyors are used to transport high capacities granulated and powdered materials and finish products such as grain, seeds, cereals, etc. horizontally

Adjustable capacity.
Dust- free operation
Long life and durability
Inspection doors.
Low maintenance and basic operation
Protected cover for body and motor
Dust and air proof design

SCOPE OF USE:

Rotoflow used for emptying the silos that store flour, cereal, bran and other grains.
Exit hole is connected to the main body by steel joints and which hole is vibrated by
vibro motor. So the product in the silos can easily over the tube screw and conveyor. It
assembles to the concrete and steel silos.

Strong body and high efficiency
Easy montage and demontage
Noiseless vibration and operation
Long life and durability
Maximum quality and
No erratic flow in discharge
Application to the existing silos available

SCOPE OF USE:

Vibro Bran finishers are used in flour mills to seperate the flour stuck on the bran to refeed the system increasing the extraction and preventing the loss. a) Can also be used as a bran finisher. b) The sieve does not choke up due to the vibration action
of the machine. c) Perforation size of perforated screen is easily exchangedto suit the desired flow diagram

Noiseless working condition
Easy cleaning process and hygienic working conditions
Maximum capacity
Min. preventative maintenance and trouble free operation
Effective cleaning by using brushes

SCOPE OF USE:

It is used to measure preciously the weight of cereals during flow.

High quality
High efficiency
High extraction
High capacity
Long life
PLC system connectivity
Maximum hygiene
Maximum security
Maximum simplified using
Low periodical maintenance
Low delay to change the spares parts
Low energy consuption

SCOPE OF USE:

It is used on the flour mills to mix the additives into the flour on the flour collecting screw conveyor to improve the quality of the flour. By adjusting the speed controller feeder motors its possible to add 10 gr to 300 gr or additives during the operation. With the mixer and sweeper, the screw feeds exact amounts of additives to mix with the flour.

Maximum capacity and efficiency
High quality
Low power consumption
Durability and no wear and tear parts
Easy oepration and adjustment
Homogenious mixture

SCOPE OF USE:

It is used at the end of milling process to remove the flour Particules which are stucked on the bran by whisking on flour mills

High quality
High performance
High extraction
High capacity
Longevity
High sensitivity
Maximum hygiene
Maximum security
Maximum ease of use
Minimum periodic maintenance needs
Minimum parts replacement time
Minimum energy consumption
Minimum sound level

SCOPE OF USE:

Molasses mixers are used in feed mills for the mixing of cane molasses, beet molasses and corn sugar molasses. It is possible to add up to 10 % of molasses into the molasses mixer. Molasses should be heated and mixed in daily molasses tank before adding to molasses mixer

Capacities from 5 to 60 tons per hour.
Up to %10 of molasse injection
Machine and its driving motor are mounted on a common base plate.
The mixer consists of a horizantal cylinder with a rotating shaft
Rapidly changed wear-resisting beaters
Mixing drum is lined with an interchangeable plastic coating
Service door is equipped with safety limit switch
The inlet of molasses machine is equipped with molasse injection device

SCOPE OF USE:

It is used to mix the granular product inside the tank homogeneously

Homogen mixing
Liquid adding system by request
Easy operation
High capacity and extraction
Low energy consumption
Low maintenance requirement
Short mixing time

SCOPE OF USE:

Pellet mills working principle is, mash feed is forced outward through holes in a ring die by the action of two or three rollers, which is then cut to a predetermined size. Before mechanical process, steam can be injected into the conditioner at temperature 85 degrees celsius. The result of conditioning and pelleting process,

High quality
Advantage on stocking and handling of the product
Helps animals digestion
Strenghten the feed and avoids breakage and loss.
Low energy consumption
Low maintenance requirement
Minimum loss rate
starch is gelatanized, salmonella risk also is eliminated. Pelleting technology also used in pelleting wheat bran, bagasse, wood, plastics, papers, sewage sludge, chicken manure, classified MSW and chemicals. Die hole sizes usually range from 1.6 mm up to 22 mm.

Low energy consumption and high efficiency
Eliminates dust
Noiseless working condition
Efficient cleaning process
Easy and quick replacement of the screen
Minimum maintenance and easy cleaning
Crumbles the insects, disintegrates the
empties caryopses and the truss of earth and
reduces the bacterial masse due the intensive rubbing

SCOPE OF USE:

It eliminates the dust, the arista and beards from the kernels furthermore, it crumbles insects and detaches empty kernels and lumps of mud. An intensive friction and rubbing action between the kernels, the cover and the paddle type beaters will reduce the bacterial potential in the flour

SCOPE OF USE:

Milling of grains, cereals and bran from the shells thrown clear of hammers used orgrinding. Each type of feed mills, organic fertilizer plant and extruder is suitable for units

High qualityHigh efficiency at financingLongevityMaximum hygieneMaximum ease of useMinimum parts reeplacement timeMinimum sound Level

High performanceHigh capacityHigh sensitivityMaximum securityMinimum periodic maintenance needsMinimum energy consumptionExcellence and aesthetics

Incorporating a An Imported Style Wire Mesh, a Screen To Obtain Precise Separation Of admixtures of From The Infeed Product To Provide An the output Of A Uniform Variety, This Machine Can Be on used ons by Paddy, ; Wheat And Used Other Seeds, , Cereals And Grains.A Highly Efficient ForSeperating admixtures of Of Over Size. Under size or AddAdvantages:in the available Capacity the 7-8 of the MT / hr by or Add with Single Double DecksImproves rice Quality By Removing admixtures of-Self Cleaning System Ensures Optimal Performance

for sorting grain shaped petals and a small flat out. From the size of the grain to the grain, all the grain will flow through the grain dispenser, which separates the grain into the sieve as much as possible.theThe grille will look like an eight-cylinder cylindrical revolving 8 simultaneously with a belt.

Features1. Convenient to use.Adjustable tilt angle adjusts the slope of the sieve.While the machine is working, there will be a brush on the outside of the sieve, which will help keep the small rice from grinding it.Traction system.To reduce noise pollution and inexpensive, easy care, changing the grill is not a difficult mosquito.3. use a varietyThere are several grids to choose from.4. High capacity

AGPS Length Grader, Indent cylinder type, Separates one or two kinds of broken or shorter grain from whole grain by length. Broken grain or shorter grain which is more than half of whole grain in length cannot separate from whole grain by a sieve or thickness/width grader. Accordingly, this machine is must for rice miller and exporters who wish to obtain the high quality products.

OperationThe grader consist of a horizontal cylinder made of high tensile steel sheets segments with pressed pocket shaped indentation, Which separates rice according to the length. The grain is input at one end of the cylinder. Specially formed spreaders in the cylinder rapidly distribute the rice to ensure that all the grains come into contact with the indent surface of the cylinder.The unbroken rice been of longer flows over the pocket and broken rice are caught in the pockets, as the cylinder rotates they are lifted upto a certain point after which they drop out into a collecting through and are removed. By screw conveyor by a worm and wheel mechanism, the trough can be made to swivel about a central axis and fixed in any desired position. An indicator show the position of through.

This rice husking machine.It is designed by bringing the weaknesses of the old machine to fix that.It will get better cracking performance.The fracture percentage is reduced because of the paddy flow system on the rails.To enter into the cushioning of the rubber ball in the correct angle, so that the side of the camera filled the seed.

Automated control with LEVE SWITCH which controls the system.Turn off the rice into the paddy rice cracker PNEUMATIC system will control the pressure of the wind to a constant.Rice crackers when riceSHOCK LEFT SWITCH LEATHER SHUTTER SHUTTER order to close and back off the rubber to prevent damage caused by the rubber ball.Therefore, extend the service life of the tire.

The advantages of crackers.

1. The efficiency of rice crackers higher, brown rice will break down.

2. The paddy dispensing system will pay exactly where it is needed.With automatic dispensing head, it slides up to the position of the rubber ball.Although the tire is worn and smaller.

3. Using a belt drive, use the same number of belts.Easy to replace and replace.

SCOPE OF USE:

It is designed to measure through put rate and weight of the product for monitoring of granular materials in the system. The accurate information is obtained regarding mill yield by installing a group of scales on different product line.

Precise weighing.
Tolerance error warning alarm
Completely PLC automation controlled
Keyboard calibration option
PC connectivity
Easy maintenance
Programmable data and mode options

SCOPE OF USE:

It is used to feed regularly the granular or powdery product into a conveying line or a machine at a suitable rate. For the collection of flours recovered from the filter, to feed
respective pneumatic line.

Maximum capacity and efficiency
High quality
Low power consumption
Durability and no wear and tear parts
Easy operation and adjustment

SCOPE OF USE:

Bagging scales are used on the flour / samolina mills to weigh and automatically pack the powdered material with precise screw system. With automatic filling , bag
mouth holder, bag vibrator options, requires minimum labor to pack 10-25-50 kg packing options. Consists of three main parts: Two-speed screw feeder Regulation of full flow and dribble flow with an electropneumatically controlled flap Electropneumatically controlled stop gate for precision cut-off of product and accurate weighment.

Weigh hoper suspended on electronic load cells with
electopneumatic double flap discharge doors
Easily accessible doors for inspection and service
Bag clamp with pneumatic operator
Electronic control unit with specially designed PLC control
Accuracies of +/- 50 grams on 50 kg bags can be achieved
One or two regulation system for customer needs
Suitable for bagging of materials in open mounth bags
Accurate and quick weighing with load cells
Programmable set values with 10 gr intervals
Programmable desired number of bags
Seperately programmable high and low tolerance values
Alarm functions for out of tolerance weighment
Level control in the regulation bin
12-20 ton/hour bagging capacity depending on the product
Display of total number of bagged and total weighed materials
Easy and practical calibration
Alarm function for the faults
Display of the fault message at the operator terminal

Good rice propertiesIn appearanceStorage qualityAffect the satisfaction of the customers who have been polished rice.The surface of the grain will be destroyed.ScratchesAnd there is a blockage in the scratch.The oil contained in rice bran reacts with air.Rice causes stench.And odor, and bran is also a moisture absorber, making rice mold easily.Polishing machineThe method of rice self-polishing by friction (friction) makes rice smooth.And helps to scratch the grain.The result of whitening with missing marbles.Machine polishing machineTo make rice betterAnd reduce weight loss when it comes to polishing.

Advantages of polishing machine

1. High commercial value.The surface of the polished grain is smooth and clean, making the rice more expensive.

2. Long-term storageGrain polishedCan be stored for a long time.Because the surface of the grain is flat.No scratchesThe groove is made of rice bran, dust or fungus.Can live and grow.

3. Reduce work time in the process.Rice that has been polishedIt removes bran and small particles from the grain.It can reduce the amount of bran that will accumulate in the process machinery after polishing.

SCOPE OF USE:

Provides an outlet for cleaning air through a funnel after the purification of air dusts mixture. The round filter body first purifies the mixture with cyclone system; after that the dust particles are held in bags.

Filter could be used in vacuum and pressure systems.The hose bag is cleaned with low pressure 0, 5 barcleaning air, which is purified from oil and water.Cleaning air consumption is 35 40 N. Lt x bag /PlusxPlus/minute.Optimal flow geometry of cleaning air way in thefilters shows below.

Loading capacity of filter according to the product.Maximum cleaning rate of filter hose.

The highest clean rate of cleaned air.The cleaning air tank is integrated with the filter;hence theres no need for any extra tank.