Acme Process Systems

Pimpri Chinchwad, Pune, Maharashtra

Acme is well experienced in design, analysis and re-rating of storage tanks used in refineries, chemical plants, power plants, nuclear plants and other processing facilities. All storage tanks are manufactured as per API 650 code. State of the art equipment is in use everywhere at Acme factory. Capabilities range from automatic welding machines capable of performing multiple welding processes to fully qualified and trained welders.

Acme has the expertise to thermally and mechanically design and fabricate shell and tube heat exchangers as per the customer supplied process data and mechanical and metallurgical requirements for the refining, petrochemical, and gas processing industries.

We are reckoned as foremost mixing agitator designer, manufacturers & supplier. We have a wide range in impellers be it hydrofoils, spiral helix, double twist or primitive impellers. Our agitators are available with various features : wide speed range enhanced process control versatility higher efficiency & easy design more flow with less power energy saving

Gas-liquid reactions are very common in the chemical process industry and contribute to more than 30% of all the chemical commercial reactions. There are several commercially important reactions where the gas phase is pure/explosive/toxic. In all these cases the gas phase is expensive and complete utilization of the solute gas is desired. When gas is introduced into the liquid, it has a certain residence time after which it leaves the liquid phase and is lost to the atmosphere. To prevent this, there are often recovery devices attached in series with gas-liquid contactors. However, this requires the additional cost of installation of recovery devices and operating costs from recovering, pumping and compressing of recovered gas. The problem of retaining gas within the reactor has been achieved in the recently developed novel reactor design. It uses the self-induction principle for impellers. This reduces batch time, enhances reaction kinetics also contributes to reducing catalyst consumption. Energy-efficient impeller designs have been developed for gas induction and gas dispersion. It is also efficient for gas-liquid-solid three-phase reactions. The solid phase may be a catalyst or undergo a chemical reaction. This gas-liquid induction reactor (hydrogenator) is manufactured by acme process systems and finds application in a variety of industrial applications.

Skid services range from complex front-end engineering design, construction, installation and commissioning to long-term operations and maintenance as well as the length, breadth and depth of customer requirements. Our key differentiator is having both strong process & mechanical engineering, the benefit of local/overseas experience, interface management, and construction know-how. Manufacturing-driven supply chain strengths and global expertise help offer customers the best in quality services.

We manufacture and export HSD’s in the capacity range of 25 litres batch size to 5000 litres. These equipment are primarily used for premixing enamels before passing through sand mills, dispersion of water based emulsions and finish paint blending. Owing to their optimum performance, these processing equipment find widespread application in industries engaged in manufacturing products such as paints, emulsion, printing inks, chemicals and many more. Furthermore, our high speed dispersers are also employed in the processing of primer, putty and distemper. These dispensers feature hydraulic lifting, chain block lifting and wire rope lifting arrangements.

We offer reactor plants such as cooking vessels, reflux condensers, total condensers, separators, receivers and thinning vessels in various technical specifications. Our quality-approved reactors are also used in industries such as chemical, food & beverage and others. Quality tested grades of stainless steel, hastelloy, titanium and nickel, among others are utilized in the fabrication of these equipment. These reactors are stringently checked to ensure their long service life and crack resistant & leakage proof features. Used for a wide range of applications in large chemical treatment plants and nuclear reactors, our technically advanced products have helped us carve a niche in the industry. Further, reactor vessels manufactured by us are also used in many industries to contain as well as control chemical reactions. Acme manufactures a wide range of pressure vessels, each custom built to fulfil ACME Sec VIII Div I code and client’s individual requirements for both onshore and offshore use. Pressure Vessels have been produced with different type of materials like Carbon Steel, Stainless Steels (including Duplex alloys), Nickel & Nickel Alloys (including hastelloy, Inconel) and Cladding of specified materials (PTFE, PP, FRP). Recognised as one of the top vessel manufacturers. High quality standards to ensure easy functioning under various pressures. Highly durable PVs for more work efficiency & Optimum engineered product.

Manufacturing and exporting an optimum quality range of Process Reactors that finds usage in solvent & fusion process for making Alkyd, UF, MF and Phenolic Resins, Paints, Dyes, Minerals, Oil & Gas, Petrochemicals & Pharma Drugs, Brewery, Sugar Pans, Distillery etc.