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Liquid Filling Machinery

We offer a complete product range of Automatic Vial Powder Filling Machine, High Speed Automatic Vial Filling AND Rubber Stoppering Machine and Automatic Vial Filling and Rubber Stoppering Machine

Automatic Vial Powder Filling Machine

Automatic Vial Powder Filling Machine is suitable to fill injectable powder into vials. The precision built welded steel frame is encompassed with stainless steel sheets with access doors for servicing the machine. All parts coming in contact with container, powder and rubber stopper or exposed to the atmosphere are made of stainless steel for long life. Features     Compact cGMP model.   “No Vial, No Filling” system eliminates wastage of costly powder.   Multiple Dosing system.   High Volumetric Filling Accuracy of ±1% of uniform density Injectable powder can be   Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Flow.   Individual drive for the filling & sealing to match the speed of filling & sealing.   All motors are provided with appropriate contractors and relays for the protection against any overload or jamming.   Safety clutch system to avoid Vial breakage.   Variable Frequency Drive for speed control.   All contact parts are easily removable for mandatory Autoclaving/ Sterilization.   Digital counter for counting production output.   The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled containers are immediately separated on the conveyor by vial separator and moves further for stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing systems). The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper.

  • Technical Specification
    Model APF-120
    Production Rate 30 to 120 Vials/Minute
    Input Specification -
    Container Diameter: 25mm to 38mm
    Container Height 36mm to 75mm
    Rubber Stopper: 20mm, 28mm & 30mm Butyl
    Fill Capacity 50 mg. to 1.5 gms with the help of change parts. Up to 6 gms filling by multiple dosing.
    Accuracy: ± 1% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (Below 28% Rh)
    Optional Accessories: Pure Air Filter, Vacuum Pump Oil Free Air Compressor Online Pre-Media Filling Arrangement Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine
    Utility: -
    Compressed Air: Max. 2 Kg./Cm² Oil Free
    Vacuum: 25 Hg. @ 300 LPM Displacement
    Relational Humidity: Below 28%
    Overall Dimension: 2100mm (L) X 842mm (W) X 1700mm (H)
      (Dimension include main machine with in-feed turn table)
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High Speed Automatic Vial Filling AND Rubber Stoppering Machine

High Speed Automatic Vial Filling & Rubber Stoppering Machine suitable for the filling & rubber stoppering of glass vials. Our Automatic Eight Head Vial Filling & Rubber Stoppering Machine is widely uses in large volume injectable preparations. Machine consist automatic feeding, filling, bunging & ejection system all complies as per cGMP requirements. Automatic Vial Filling & Rubber Stoppering Machine can be attached to Vial Washing Machine and Vial Cap Sealing Machine in order to complete online Sterile Vial Filling Line. Machine complies as per GMP requirements. Our standard machine equipped with stainless steel piston pump for the liquid filing, further we can also provide peristaltic pump for higher filling accuracy upon specific customer request. Features     Suitable for the filling Volume of 2ml to 250ml   Piston pump/Peristaltic pump aseptic filling.   Filling with accuracy of ±0.5-1%   No cross contamination   All Contact Parts Made from S.S 316L & framework by S.S. 304   ariable A.C. frequency drive for speed adjustment   Digital Vial Counter for counting production output   In-feed Turn Table/ Unscrambler for automatic feeding of objects   On-line Mechanism   “No Vial - No Filling” system.   “No Vial - Machine Stop” system.   IQ/OQ documentation can be provided   PLC with Graphical User Interface. (Optional) Process Operation     The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for 'No Vial-No Filling' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation.

  • Technical Specification
    Model ALVF-250
    No. of Filling Heads Eight
    Production Rate 120 to 250 Vials/Minute
    Input Specification -
    Container Diameter: 15mm to 70mm
    Container Height: 25mm to 140mm
    Rubber Stopper: 13mm, 20mm & 28mm Butyl with the help of change parts
    Filling Range 2ml to 250ml
    Filling Accuracy ±0.5-1%
    Power Supply 1.5 H.P.
    Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
    Optional Accessories Programmable Logic Control (System) with MMI
    - Safety Cabinet covering full machine
    Overall Dimension 3000mm(L) x 945mm (W) x 1680mm (H)

     

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Automatic Vial Filling and Rubber Stoppering Machine

Automatic Vial Filling & Rubber Stoppering Machine is compact model uses for the filling & rubber stoppering of injectable liquid vials. Adinath offers different models of Vial Filling & Rubber Stoppering Machine suitable for pharmaceutical industry. Our Automatic Six Head Vial Filling & Rubber Stoppering Machine provides output up to 9000 vials/hour suitable for large batch production, Our Automatic Four Head Vial Filling & Rubber Stoppering Machine provides output up to 7200 vials/hour suitable for medium batch production and Our Automatic Two Head Vial Filling & Rubber Stoppering Machine which provides output up to 3600 vials/hour suitable for medium & small batch productions. Our Vial Filling Machines are easy to operate & complies as per cGMP standards. Our standard machine equipped with stainless steel piston pump for the liquid filing, further we can also provide peristaltic pump for higher filling accuracy upon specific customer request.   Salient Features     No cross contamination.   Suitable for the filling Volume of 2ml to 250ml.   Piston pump/Peristaltic pump aseptic filling.   Filling with accuracy of ±0.5-1%.   Easy to validate filling system for small/large batch production.   All Contact Parts Made from S.S 316L & framework by S.S. 304.   Variable A.C. frequency drive for speed adjustmentDigital Vial Counter for counting production output.   In-feed Turn Table/ Unscrambler for automatic feeding of objects.   On-line Mechanism.   “No Vial - No Filling" system.   “No Vial - Machine Stop" system.   IQ/OQ documentation can be provided.   PLC with Graphical User Interface. (Optional) Process Operation     The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided

  • Technical Specification
    Model ALVF-60 ALVF-120
    No of Filling Head Two Four
    Production Rate 30 to 60 Vials/Minute 60 to 120 Vials/Minute
    Input Specification: - -
    Container Diameter: 15mm to 70mm 15mm to 70mm
    Container Height: 25mm to 140mm 25mm to 140mm
    Rubber Stopper: 13mm, 20mm & 28mm Butyl with the help of change part 13mm, 20mm & 28mm Butyl with the help of change part
    Filling Range 2ml to 250ml 2ml to 250ml
    Filling Accuracy ±0.5-1% ±0.5-1%
    Power Supply 1 H.P. 1 H.P.
    Electrical Characteristics 380-440 Volts, 3 Phase, 50 Hertz, 4 Wire System 380-440 Volts, 3 Phase, 50 Hertz, 4 Wire System
    Optional Accessories Programmable Logic Control (System) with MMI Programmable Logic Control (System) with MMI
    - Safety Cabinet covering full machine Safety Cabinet covering full machine
    Overall Dimension 1900mm(L) x 800mm(W) x 1680mm (H) 2000mm(L) x 850mm (W) x 1680mm (H)

     

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  • Mr. Sagar Maru
  • National Highway No.8, Bus Stand Pasoond, Rajsamand, Rajasthan - 313324, India