KALTENBACH Middle East FZC

Sharjah, United Arab Emirates

Capacity Range (w x h): 600 × 500 mm Robust, low-vibration design prolongs machine and tool life Machine portal in robust welded construction incorporating two horizontal and one vertical drilling unit Efficient drilling, contour-marking, centre-marking, counter-sinking and thread-cutting on all three drill axes simultaneously Powerful clamping system reliably holds material and reduces vibrations to prolong band life Intelligent material measurement integrated into clamping system for greater process reliability Rapidworking feed concept for shorter idle times Servomotor and ball screw for high-precision drill axis positioning and feed control A saw can be incorporated to create a saw-drill combination Manual quick-change chuck and tool calibrator Tool-centric processing minimises tool changes Use of HSS drills Three drill axes each with one drilling tool

• Work area (w x h)1200 × 450 mm

Robust, low-vibration design for optimum production quality Consistently high quality, even with complex cutting processes Automatic calibration Fully enclosed to ensure high operational safety Partial programming possibility via NC-DSTV files, integrated drawing program or macros Simple enter and fully automatic processing without programming skills Automatic generation of robot program from 3D data or DSTV files Machining simulation and collision control for trouble-free operation 3D images of workpieces Suitable for plasma or oxy-fuel cutting Coping of H, U and L sections in addition to rectangular tubing and flat material Tried and tested six-axis KUKA robot

• Working Range (Max.)1000 x 500 mm

Working Range (Max.): 1000 x 500 mm Machines integrated into a BacktoBack Configuration Sawing-Drilling system for BeamProfile Processing Complete with roller conveyors & cross-transport system, length measuring system, safety system and machine software package In perfect working condition Pricing inclusive of Freight, Installation, Commissioning, Training and 6 Month’s Manufacturer’s Warranty

Contour marking is executed via a carbide milling tool. The carbide leaf within the tool is brought to rotation by air supply, so the required markings can be milled. BENEFITS AT A GLANCE Markings are possible on horizontal as well as on vertical surfaces. Marking of figures, characters and lines in different sizes enable a high variability of markings Markings are still visible after shotblasting

• Size[mm] 160 x 160 x 19

Powerful Punching-Shearing Machine for Angle Steel up to [mm] 160 x 160 x 19High punching and shearing force Robust, low-maintenance design for long-term investment Automatic die clearance setting for optimum shearing results Quick-change tooling system to minimise idle times Material transportation speed of 100 mmin for low transportation times Sorting system for good parts Triple marking unit marks up to 3 characters a second The design is influenced by years of experience in punching and shearing Sturdy construction for low vibration and thus improved punching and shearing results Compact machine design for space-saving installation Fast service support through help desk via remote support

• size (w x h)1.600 x 650 mm

Shotblasting for Continuous Operations Capacity range [mm]: 1500 x 600 and Number of Turbines: 6 Aperture size (w x h): 1.600 x 650 mm 6 turbines (15-22 kW each) The solution for steel traders, steel fabricators and steelworks, as well as shipyards in shift operation Triple housing (steel manganese steel exchangeable manganese-steel internal lining) Maintenance and user friendly

Diverse manufacturing technologies such as drilling, milling, counter sinking, thread-cutting, countersinking, thread-cutting, contourmarking, oxyfuel and plasma cutting bundled on a single machine Powerful drives for optimum performance and low production times Higher spindle speeds ideal for milling Downholder roll for optimum plate contact pressure during milling 14-place tool changer for faster setup times Less space needed for measuring carriage Measuring carriage at the side runs through the machine to optimise plate fixation throughout the entire machining process Increased traversing speed of axes Two processing units for parallel machining and higher efficiency Durable construction provides the basis for a long-term investment Common cut for less waste Fully automatic handling of small parts Rotating swarf brush for automatic clearing of chips in front of cutting processes Heavy duty machine capable for incorporating one drillingflame-cutting unit Use of HSS, carbide and solid carbide drills Flexible contour marking system Grid- or common cut to minimize scrap Autogenous and plasma cutting methods

• Working range min10 x 10 mm
• Working range max.620 x 350 mm

Universal band saw KBS 620 DG, year of construction: 2010 Working range min.: 10 x 10 mm Working range max.: 620 x 350 mm CNC swivel range 45° double-sided, max. 470 40 x 350 mm 30° one-sided, max. 330 x 350 mm Drilling machine KDE 603, year of construction: 2008 (3-Axis-Drilling Machine) Working range min.: 50 x 5 mm Working range max.: 650 x 325 mm Drill diameter: 6 - 31.75 mm Hard marking unit + cooling sprayer Infeed roller conveyor with measuring system M 120 PP until max. 12.1 m Outfeed roller conveyor for max. good parts length 12 m

• Model No.KKS 401 NA

Basic infrastructure: Economy lubrication add. to coolant atomizer system Multiple cuts on the front side Unit for the material removal ABG: Offcut gripperDistributing system ABG up to 2, 000 mm Protection device

Plasma Marking (Plasma Markieren) Input of marking data via DSTV interface. The plasma torch burns the markings in the steel.

• size (w x h)1600 × 700 mm

Aperture size (w x h): 1600 × 700 mm Low paint consumption due to optimum spray gun concept Complete painting in a single pass Minimized material contact points with chain conveyor Use of water-soluble or solvent-based paints Low cleaning and maintenance times

• size (w x h)1.600 × 650 mm

Shotblast System Operating Efficiency and with Optimum Cleaning Effect Capacity range [mm]: 1500 x 600 and Number of Turbines: 4, Aperture size (w x h): 1.600 × 650 mm Four turbines (11 kW each) Suitable for a throughput from 10, 000 to 20, 000 tons per year Triple housing (steel manganese steel exchangeable manganese-steel internal lining) Maintenance and user friendly

Trouble-free and fast printing of characters and figures onto the workpiece Marking method is very fast, because printing is fixed during process flow and a manual intervention is not necessary

Input of marking data via software, DSTV interface or manually by the operator. The hard marking unit marks up to 22 characters without material movement hydraulically in the workpiece.Marking of figures (0-9), characters (A-Z, but without J, Q and O) and punctuation marks (dot, slash and hyphen) in given character height of 10 mm hard stamping is relatively fast Markings are still visible after shotblasting

• Model NumberKBS 400
• Capacity Range(w x h)400 × 350 mm

Robust, low-vibration twin-column construction for perfect cutting results Long blade life and the best cutting quality due to an inclined saw band High cutting performance due to a powerful drive motor Precise NC-controlled cutting-angle setting Powerful clamping system reliably holds material and reduces vibrations to prolong band life and best cutting results Intelligent material measurement integrated into clamping system for greater process reliability Rapidworking feed concept for shorter idle times Swarf brush to improve cutting performance and reduce impurities in the machine Cut monitoring system incl. cutting pressure and slippage control for optimum cutting quality Laser-assisted cutting edge visualisation for manual cuts

• Capacity Range90° [mm]: 400 x 350

Band Saw with Mitre Unit for light to medium Steel Construction and Trading Capacity Range 90° [mm]: 400 x 350, Robust, low-vibration twin-column construction for perfect cutting results Long blade life and the best cutting quality due to an inclined saw band High cutting performance due to a powerful drive motor Precise NC-controlled cutting-angle setting Powerful clamping system reliably holds material and reduces vibrations to prolong band life and best cutting results Intelligent material measurement integrated into clamping system for greater process reliability Rapidworking feed concept for shorter idle times Swarf brush to improve cutting performance and reduce impurities in the machine Cut monitoring system incl. cutting pressure and slippage control for optimum cutting quality Laser-assisted cutting edge visualisation for manual cuts

The printer prints the appropriate lable after the part is cut. After the end of sawing process, the operator sticks the lable manually on the workpiece.Offers the possibility to fix barcodes, order information and further information onto the workpiece Lables can be sticked on each surface Not prone to breakdowns as it is placed outside the machine

For the electronic adjustment of the measuring length via NC-control. The feed gripper is clamped automatically after the positioning. Easy operation via touch screen.

• Size250 mm

Manual Mitre Saw for Non-Ferrous Metals Up to Ø 75 mm BENEFITS AT A GLANCE saw blade: Ø 250 mm Suitable for single cuts and processing small batches Work safely at workbench or work table Transportable for use in workshops or on-site use