Designed to Get Swivel Function And Fly Cutting Function In One Unit.Suitable for Casting Rolls and Tungsten Carbide Roll Rings.One Machine For Two Jobs : Roll Notching & Name Marking.System Can Continue Job From Pause After Tool Changed During Process.Notching on One groove can be done is about 15 - 20 Minutes.

Designed to Get Swivel Function And Fly Cutting Function In One Unit.Suitable for Casting Rolls and Tungsten Carbide Roll Rings.Sturdy and rigid machine construction.One Machine For Two Jobs : Roll Notching & Name Marking.Fully Automatic Notching From First Grove to Last Groove.Equipped With 'Siemens' High Performance 4-Axis CNC System.

FEATURES

• Designed to Get Swivel Function And Fly Cutting Function In One Unit.
• Suitable for Casting Rolls and Tungsten Carbide Roll Rings.
• Sturdy and rigid machine construction.
• One Machine For Two Jobs : Roll Notching & Name Marking.
• Fully Automatic Notching From First Grove to Last Groove.
• Equipped With 'Siemens' High Performance 4-Axis CNC System.
• System Can Continue Job From Pause After Tool Changed During Process.
• High Precision Ball Screw To Ensure Precision Transmission For Longitudinal.
• Precision Rolling Arc Guide-Way Provide Swivel Head With Fine Position Support.
• Notching on One groove can be done is about 15 - 20 Minutes.
• Name Marking on One groove can be done is about 10 Minutes.

Branding on Casting Roll and Tungsten Carbide Rings of Re-bar branding and section product branding.

FEATURES

• Numeric Controller for X, Y, Z axis and other Parameters Setting.
• Digital Display of all Parameters
  • More than 20, 000 units of documents storage capacity.
  • 10 Segment Auto Editing Function.
  • Auto Arcing detection Function.
  • After power off, system restart and auto Reloads the Machine Last stage.

CONDITIONS

• Discharge High Voltage Pulse Controls.

ACCESSORIES

• Eledrode Holding Plates.
• Tool Kit with Dial Guage for Depth Setting.

engaged in offering supreme quality Automatic Rake type Cooling Bed that is primarily used for purpose of naturally uniform air-cooling of TMT bars and transporting the same in a phased manner.This transporting is done from the entry of the cooling bed to discharge side. In this, the front end of the bars is also leveled at the discharge side and a fixed number of bars are sent for final length cutting by cold shear and bundling.Straightening racks comprising cast iron toothed blocks that assist in receiving bars and straightening it at temperature of around 600o C

AKSHI ENGINEERSengaged in offering supreme quality Automatic Rake type Cooling Bed that is primarily used for purpose of naturally uniform air-cooling of TMT bars and transporting the same in a phased manner.

This transporting is done from the entry of the cooling bed to discharge side. In this, the front end of the bars is also leveled at the discharge side and a fixed number of bars are sent for final length cutting by cold shear and bundling.

The mechanism of our cooling bed assures that the bars are uniformly positioned over the toothed racks. Our cooling bed is designed considering the finishing mill stand of the mill and cooling time required for the various sizes of the bar.

COMPLETE SYSTEM COMPRISESFIXED GRID

Straightening racks comprising cast iron toothed blocks that assist in receiving bars and straightening it at temperature of around 600oC

MOVING RAKES

Movable rack mechanism to move in 'X' and 'Y' axis which will be profile cut to suit smallest size as well as maximum bar size. Drive for movable rack mechanism comprising motors driving two parallel sets of drive shafts.

FIXED RAKES

Fixed rack mechanism that receives bars from movable rack mechanism are being transferred toward delivery side of cooling beds

ALIGNING ROLLER

Bar aligning rollers fitted at end of racks and driven by motors for aligning bars front end before delivery to run-out roller table

Reheating Furnaceis the heart of any hot rolling mill where in the charge is heated to rolling temperature. The charge could be in the form of billets, blooms, slabs or ingots. The type of furnace could be pusher, walking hearth or walking beam either top fired or top and bottom fired.

OPERATION

The fuel used could be either oil or gas. The burners are located in a manner so as to achieve uniform heat distribution. The radiation heat energy is efficiently transferred through the useful heat transfer area created by the charge bed. The furnace is basically divided into three zones namely preheating, heating and soaking zones. The actual heating takes place in the heating zone. The temperature uniformity up to desired limits between the core and the surface is achieved in the soaking zone. The flue gases move in a direction opposite to that of the charge thereby ensuring considerable amount of waste heat recovery by convection in the preheating zone, which is also termed as the recuperative zone.

DESIGN

AKSHI ENGINEERSdesigned furnaces are highly fuel efficient due to proper roof profile / zonal distribution, optimum preheating / recuperative zone lengths, proper burner / flue port locations and good instrumentation including furnace chamber pressure control eliminating atmosphere air ingress, which also reduces the scale loss and decarbonizes of the charge.

AUTOMATION

AKSHI ENGINEERShas in house Electrical Automation facility so we also provide the Furnaces with Automation by using Oxygen analyzer and other measuring equipments along with PLC and SCADA automation to control the air and fuel proportionally which will save the fuel consumption.

AKSHI ENGINEERSmanufactures complete bar handling system which auatomates the rolling mill plant till the end product. Akshi Engineers makes bar handling systems, bar counting system, bar bending system and bar tying or bundling system.

AKSHI ENGINEERSdesigns technical upgraded Chain Transfer Systems, which are installed at the side of run out roller table after the cold shear.

In this, the first chain set cuts across the run out roller table after the cold shear. It has its resting on the common tie bar, which is fixed with the pneumatic cylinders. The cut bar lot in the system received on the run-out roller table, where the chains set lifts. Here, the chain moves across the rolling line & shifts the cut bar lot to the set distance of the chain transfers.

Further, the middle chain runs at superior speed to spread bar for removing the random length and the third chain for manual bundling. Therefore, in last the bundle is thrown in the cradle or on to some other roller table where transferring it to Automatic Bundling or to Automatic U- bending station is done.

BAR HANDLING AREA

Finishing equipment includes the automatic staking, bundling, binding, weighing and labeling of rolled products.

STACKER AND BUILDING SYSTEMS

Stackers provides handling of straight and reverse layers for all type of sections. Mechanical handling or Magnetic handling of the straight and reverse layer with high stacking cycle performance. Stackers provide built-in bundling function. Bundlers for round and flat bars are available together with bar counting for rounds and small bundle processing systems. The packing form can be round, square, rectangular and hexagonal.

BINDING SYSTEMS

Automatic binding of the packages and bundles is available with wire or strapping.

WEIGHING & LABELING

All bundles can be automatically weighed and further labeled for quality assured delivery of the finished products.

Mill Stand manufactured by are highly technical and upgraded Pre Stressed Mill stands used in long products hot Rolling Mill Plants for its efficient performance developed with the help of effective technology.Heavy duty and sturdy construction designs, Provision for roll drafting and axial adjustment, MIG welded structure tested by non-destructive weld testing

AKSHI ENGINEERSmanufacturing High speed Pinch used at different location in rolling mill along with before TMT quenching box and after TMT quenching box to provide consistent Tension of the Bar. The use of 2 Hi Gear Box, Solid Rolls with Cardon Shaft provided in these DC Pinch Rolls helps in achieving uniformity in operations.

FEATURES

• Cantilever and pneumatic type Pinch Roll & Tail Breaker up to 360 MM CRS.
• Top roll raised pneumatically or lowered with bottom roll in adjustable finish.
• Pinch roll housing comprising sturdy welded construction.
• Pinch rolls feature wear resistant surface with anti friction bearing mounting support.
• Spindle provided for meeting the needs of adjustment of bottom pinch rolls
• Pinch rolls featuring use of sensors that allows precision breaking up to speed of hot flowing material.

Automatic Bundling Machine finds usage in wire rod steel plants for folding bundle of TMT Bars & Steel bars. The machine meet the demands of bundling and packaging hexagon, round, square rods and tubes. Other than this, these also meet the demands of bundling round and flat bars.

Automatic Bundling Machine finds usage in wire rod steel plants for folding bundle of TMT Bars & Steel bars. The machine meet the demands of bundling and packaging hexagon, round, square rods and tubes. Other than this, these also meet the demands of bundling round and flat bars.

FEATURES

• Available with option of bar counting for rounds
• Can be designed to handle bundles of different weight and length capacities
• System designed for easy handling of the material
• Provides for maximum utilization of available space
• Allows bundling to be done as per requirements in multiples of metric tonnage
• Provides for secure bundling that makes the products easy to transport as well as help in avoiding pilferage possibilities
• Bar Bundling machines available in different capacities as per customers requirements
• The automatic operations provides for applying uniform pressure at regular intervals that result in achieving uniform bending operations
• Helps in retaining bar strength that otherwise gets disturbed via manual process
• Allows for any bend, angle or stirrups to be made
• Superior lubrication support that eliminates needs for routine maintenance
• Bars bundled are loaded into machine in bulks of 1 ton

OPERATIONS PERFORMED

• Accepting threaded Rods that are loaded using overhead crane
• Feeding the threaded rods
• Aligning threaded rods to ensure these are perfectly square
• Transferring bundles to wrapping station
• Wrapping bundles by rope/welded plastic strips
• Discharge bundle into finished bundle bin

AVAILABLE PACKAGING FORMSTHE PACKING FORM CAN BE IN FORM OF

• Round
• Square
• Rectangular
• Hexagonal

For optimized rolling between stands, loopers maintain a loop to ensure that there is no tension in the rolled material.

AKSHI ENGINEERSmake both, Horizontal loopers and Vertical Loopers along with Necessary instrumentation like loop scanners and automation.

AKSHI ENGINEERSManufactures high quality and precise Bar Road Dividing Shears up to 1200 MM CPS for rolling mills.

FEATURES

• All internal support systems/parts of machine being hardened & grinded for minimum back lash
• Gears and knife holders are designed for minimum inertia to deliver optimum performance.
• The casing is Pre-Stressed to prevent seperating of casing parting surfaces on load during the milli seconds when the cut is executed.

Shears are Stop/Start and continuous operating type and driven by the Direct DC Motor Drive. These are controlled through PLC system. Hence very close tolerance of cut length is achieved.

These Shears are used to cut cooling bed lengths (Surface Temperature around 350C min.)These Shears are generally installed after Quenching line & before entry to Cooling Bed.

Designed to Get Swivel Function And Fly Cutting Function In One Unit.Suitable for Casting Rolls and Tungsten Carbide Roll Rings.One Machine For Two Jobs : Roll Notching & Name Marking.System Can Continue Job From Pause After Tool Changed During Process.Notching on One groove can be done is about 15 - 20 Minutes.

Designed to Get Swivel Function And Fly Cutting Function In One Unit.Suitable for Casting Rolls and Tungsten Carbide Roll Rings.Sturdy and rigid machine construction.One Machine For Two Jobs : Roll Notching & Name Marking.Fully Automatic Notching From First Grove to Last Groove.Equipped With 'Siemens' High Performance 4-Axis CNC System.

FEATURES

• Designed to Get Swivel Function And Fly Cutting Function In One Unit.
• Suitable for Casting Rolls and Tungsten Carbide Roll Rings.
• Sturdy and rigid machine construction.
• One Machine For Two Jobs : Roll Notching & Name Marking.
• Fully Automatic Notching From First Grove to Last Groove.
• Equipped With 'Siemens' High Performance 4-Axis CNC System.
• System Can Continue Job From Pause After Tool Changed During Process.
• High Precision Ball Screw To Ensure Precision Transmission For Longitudinal.
• Precision Rolling Arc Guide-Way Provide Swivel Head With Fine Position Support.
• Notching on One groove can be done is about 15 - 20 Minutes.
• Name Marking on One groove can be done is about 10 Minutes.

Branding on Casting Roll and Tungsten Carbide Rings of Re-bar branding and section product branding.

FEATURES

• Numeric Controller for X, Y, Z axis and other Parameters Setting.
• Digital Display of all Parameters
  • More than 20, 000 units of documents storage capacity.
  • 10 Segment Auto Editing Function.
  • Auto Arcing detection Function.
  • After power off, system restart and auto Reloads the Machine Last stage.

CONDITIONS

• Discharge High Voltage Pulse Controls.

ACCESSORIES

• Eledrode Holding Plates.
• Tool Kit with Dial Guage for Depth Setting.

engaged in offering supreme quality Automatic Rake type Cooling Bed that is primarily used for purpose of naturally uniform air-cooling of TMT bars and transporting the same in a phased manner.This transporting is done from the entry of the cooling bed to discharge side. In this, the front end of the bars is also leveled at the discharge side and a fixed number of bars are sent for final length cutting by cold shear and bundling.Straightening racks comprising cast iron toothed blocks that assist in receiving bars and straightening it at temperature of around 600o C

AKSHI ENGINEERSengaged in offering supreme quality Automatic Rake type Cooling Bed that is primarily used for purpose of naturally uniform air-cooling of TMT bars and transporting the same in a phased manner.

This transporting is done from the entry of the cooling bed to discharge side. In this, the front end of the bars is also leveled at the discharge side and a fixed number of bars are sent for final length cutting by cold shear and bundling.

The mechanism of our cooling bed assures that the bars are uniformly positioned over the toothed racks. Our cooling bed is designed considering the finishing mill stand of the mill and cooling time required for the various sizes of the bar.

COMPLETE SYSTEM COMPRISESFIXED GRID

Straightening racks comprising cast iron toothed blocks that assist in receiving bars and straightening it at temperature of around 600oC

MOVING RAKES

Movable rack mechanism to move in 'X' and 'Y' axis which will be profile cut to suit smallest size as well as maximum bar size. Drive for movable rack mechanism comprising motors driving two parallel sets of drive shafts.

FIXED RAKES

Fixed rack mechanism that receives bars from movable rack mechanism are being transferred toward delivery side of cooling beds

ALIGNING ROLLER

Bar aligning rollers fitted at end of racks and driven by motors for aligning bars front end before delivery to run-out roller table

Reheating Furnaceis the heart of any hot rolling mill where in the charge is heated to rolling temperature. The charge could be in the form of billets, blooms, slabs or ingots. The type of furnace could be pusher, walking hearth or walking beam either top fired or top and bottom fired.

OPERATION

The fuel used could be either oil or gas. The burners are located in a manner so as to achieve uniform heat distribution. The radiation heat energy is efficiently transferred through the useful heat transfer area created by the charge bed. The furnace is basically divided into three zones namely preheating, heating and soaking zones. The actual heating takes place in the heating zone. The temperature uniformity up to desired limits between the core and the surface is achieved in the soaking zone. The flue gases move in a direction opposite to that of the charge thereby ensuring considerable amount of waste heat recovery by convection in the preheating zone, which is also termed as the recuperative zone.

DESIGN

AKSHI ENGINEERSdesigned furnaces are highly fuel efficient due to proper roof profile / zonal distribution, optimum preheating / recuperative zone lengths, proper burner / flue port locations and good instrumentation including furnace chamber pressure control eliminating atmosphere air ingress, which also reduces the scale loss and decarbonizes of the charge.

AUTOMATION

AKSHI ENGINEERShas in house Electrical Automation facility so we also provide the Furnaces with Automation by using Oxygen analyzer and other measuring equipments along with PLC and SCADA automation to control the air and fuel proportionally which will save the fuel consumption.

AKSHI ENGINEERSmanufactures complete bar handling system which auatomates the rolling mill plant till the end product. Akshi Engineers makes bar handling systems, bar counting system, bar bending system and bar tying or bundling system.

AKSHI ENGINEERSdesigns technical upgraded Chain Transfer Systems, which are installed at the side of run out roller table after the cold shear.

In this, the first chain set cuts across the run out roller table after the cold shear. It has its resting on the common tie bar, which is fixed with the pneumatic cylinders. The cut bar lot in the system received on the run-out roller table, where the chains set lifts. Here, the chain moves across the rolling line & shifts the cut bar lot to the set distance of the chain transfers.

Further, the middle chain runs at superior speed to spread bar for removing the random length and the third chain for manual bundling. Therefore, in last the bundle is thrown in the cradle or on to some other roller table where transferring it to Automatic Bundling or to Automatic U- bending station is done.

BAR HANDLING AREA

Finishing equipment includes the automatic staking, bundling, binding, weighing and labeling of rolled products.

STACKER AND BUILDING SYSTEMS

Stackers provides handling of straight and reverse layers for all type of sections. Mechanical handling or Magnetic handling of the straight and reverse layer with high stacking cycle performance. Stackers provide built-in bundling function. Bundlers for round and flat bars are available together with bar counting for rounds and small bundle processing systems. The packing form can be round, square, rectangular and hexagonal.

BINDING SYSTEMS

Automatic binding of the packages and bundles is available with wire or strapping.

WEIGHING & LABELING

All bundles can be automatically weighed and further labeled for quality assured delivery of the finished products.

Mill Stand manufactured by are highly technical and upgraded Pre Stressed Mill stands used in long products hot Rolling Mill Plants for its efficient performance developed with the help of effective technology.Heavy duty and sturdy construction designs, Provision for roll drafting and axial adjustment, MIG welded structure tested by non-destructive weld testing

AKSHI ENGINEERSmanufacturing High speed Pinch used at different location in rolling mill along with before TMT quenching box and after TMT quenching box to provide consistent Tension of the Bar. The use of 2 Hi Gear Box, Solid Rolls with Cardon Shaft provided in these DC Pinch Rolls helps in achieving uniformity in operations.

FEATURES

• Cantilever and pneumatic type Pinch Roll & Tail Breaker up to 360 MM CRS.
• Top roll raised pneumatically or lowered with bottom roll in adjustable finish.
• Pinch roll housing comprising sturdy welded construction.
• Pinch rolls feature wear resistant surface with anti friction bearing mounting support.
• Spindle provided for meeting the needs of adjustment of bottom pinch rolls
• Pinch rolls featuring use of sensors that allows precision breaking up to speed of hot flowing material.

Automatic Bundling Machine finds usage in wire rod steel plants for folding bundle of TMT Bars & Steel bars. The machine meet the demands of bundling and packaging hexagon, round, square rods and tubes. Other than this, these also meet the demands of bundling round and flat bars.

Automatic Bundling Machine finds usage in wire rod steel plants for folding bundle of TMT Bars & Steel bars. The machine meet the demands of bundling and packaging hexagon, round, square rods and tubes. Other than this, these also meet the demands of bundling round and flat bars.

FEATURES

• Available with option of bar counting for rounds
• Can be designed to handle bundles of different weight and length capacities
• System designed for easy handling of the material
• Provides for maximum utilization of available space
• Allows bundling to be done as per requirements in multiples of metric tonnage
• Provides for secure bundling that makes the products easy to transport as well as help in avoiding pilferage possibilities
• Bar Bundling machines available in different capacities as per customers requirements
• The automatic operations provides for applying uniform pressure at regular intervals that result in achieving uniform bending operations
• Helps in retaining bar strength that otherwise gets disturbed via manual process
• Allows for any bend, angle or stirrups to be made
• Superior lubrication support that eliminates needs for routine maintenance
• Bars bundled are loaded into machine in bulks of 1 ton

OPERATIONS PERFORMED

• Accepting threaded Rods that are loaded using overhead crane
• Feeding the threaded rods
• Aligning threaded rods to ensure these are perfectly square
• Transferring bundles to wrapping station
• Wrapping bundles by rope/welded plastic strips
• Discharge bundle into finished bundle bin

AVAILABLE PACKAGING FORMSTHE PACKING FORM CAN BE IN FORM OF

• Round
• Square
• Rectangular
• Hexagonal

For optimized rolling between stands, loopers maintain a loop to ensure that there is no tension in the rolled material.

AKSHI ENGINEERSmake both, Horizontal loopers and Vertical Loopers along with Necessary instrumentation like loop scanners and automation.

AKSHI ENGINEERSManufactures high quality and precise Bar Road Dividing Shears up to 1200 MM CPS for rolling mills.

FEATURES

• All internal support systems/parts of machine being hardened & grinded for minimum back lash
• Gears and knife holders are designed for minimum inertia to deliver optimum performance.
• The casing is Pre-Stressed to prevent seperating of casing parting surfaces on load during the milli seconds when the cut is executed.

Shears are Stop/Start and continuous operating type and driven by the Direct DC Motor Drive. These are controlled through PLC system. Hence very close tolerance of cut length is achieved.

These Shears are used to cut cooling bed lengths (Surface Temperature around 350C min.)These Shears are generally installed after Quenching line & before entry to Cooling Bed.