Bajaj Steel Industries Limited

Model 9500 Down-Packing Press

• Universal Density 20”X54” (.508m X 1.3716m)
• High Density 20” X 41” (.508m X 1.0414m)

The Continental Eagle Model 9500 slip box down-packing press is capable of baling cotton up to 55 bales per hour and is similar in design to the successful 950 press. The 9500 press uses less connected horsepower and is 3’-3” (.9906 m) shorter than the 950 press. The 9500 press is available in both a universal density 20” X 54” at 28 pounds/cubic foot (.508 m x 1.3716 m) at 12.7008 kg/cubic meter and a high-density 20” X 41” at 32 pounds/cubic foot (.508 X 1.0414 m) at 14.5152 kg/cubic meter) bale size model. The 9500 is designed to press at a capacity that would be sufficient to handle two or three high capacity stands in a cotton ginning facility.   The overall height of the 9500 press is 28’- 2 5/8” (8.6011 m). Press dogs are designed into the boxes to hold the cotton in the box when the boxes are rotated. A 11’ X 20’ (3.3528 m X 6.096 m) work/access platform surrounds the front and rear of the press with an access ladder or optional stairs. The pusher has a 49-inch (1.2446 m) tall face and a 2’/2-inch (6.35 cm) diameter by 54-inch (6.4516 m) stroke hydraulic cylinder. The hydraulic control block for the pusher has a unique feature that takes the pusher out of “regenerative mode” toward the end of the extend stroke. This feature increases the available force (4000 pounds @ 800 psi) (1.8144 mt @ 5161.28 cm2) to push the cotton charge into the charge box under the tramper. Ultra high molecular weight (UHMW) and special ceramic UHMW are used on all wear surfaces. The tramper cylinder length is 102 inches (2.5908 m) with a 6-inch (15.24 cm) diameter to reduce operating pressure. UHMW blocks are used on the guide rods. The two ram cylinders have a length of 80 inches (2.0320 m) with 10 inch (25.4 cm) diameters. Two press rams are used for a more even distribution of force when pressing a bale. The hydraulic system utilizes a single 750 gallon (2839.05 Liters) vertical tank design. The ram pump is a high volume piston pump with a operating pressure of 5800 psi (37419.28 cm2). Vane pumps are used on the tramper, stripper, pusher, and auxiliary components. Pressure filter safeguards are used on several hydraulic lines for contaminant removal. The 9500 press is PLC controlled. Pushbuttons for every press operation are located on the face of the console for instant control access. The press console uses a touch screen for monitoring pressures, making operational adjustments and troubleshooting. Pressure sensitive switch mats come standard and cover the full rotational area when the press boxes rotate.   Several bale handling options are available. An automatic bale cart and bagging system and a retractable bale conveyor and bagging system.

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Model 9300 Up-Packing Press

• Type 20x54 In. Universal Density, Strip Box Press
• Press (Complete)Weight 89,300 lbs. (40506 Kgs.)
• Upper Beam Weight 11,060 lbs. (5016 Kgs.)
• Lower Beam Weight 15,900 lbs. (7211 Kgs.
• Upper Ram Weight 2,900 lbs. (1315 Kgs.)
• Lower Ram Weight 9,900 lbs. (4490 Kgs.)
• 9300 Press “20”X41” 11,900 lbs. (5490 Kgs.) 9300 Press
• Lower Box 9300 Press “20”X41” 11,900 lbs. (5490 Kgs.) 9300 Press
• Lower Box “20X54” 12,070 lbs. (5474 Kgs.)
• Upper Follower Block 9300 Press “20X41’” 2,100 lbs. (954 Kgs.)
• 9300 Press “20X54” 2,330 lbs. (1057 Kgs.)
• End Column 3,420 Lbs. (1551 Kgs.)
• Center Column Assembly 3,450 lbs. (1565 Kgs.)
• Ram Casing 5,715 lbs. (2592 Kgs.)
• Pusher 2,840 lbs. (1288 Kgs.)
• Capacity Maximum 80+ Bales per Hour (with Optional Equipment)
• Lower Ram 18 In. Dia X 121 In. Stroke. Maximum Force Output Approximate 636 Tons
• Upper Ram 12 In.bore X 8 1/2 In. Rod X 58 In. Stroke Maximum Force Output Approximate 200 Tons
• Tramper Cylinder 6 In. Bore X 4 In. Rod X 132 in Working Stroke
• Pusher Cylinder 2 ½ in Bore X 1 3/4 in Rod X 54 in Working Stroke.
• Belt Feeder Motor RPM 360-400
• Pump Displacement 5.4 cu.in/rev. (88.5 cu./rev)

The BAJAJ CONEAGLE Model 9300 up-packing fiber bale press is capable of pressing 50 to 80 universal density bales per hour. The standard 9300 press has a capacity of 50 bales per hour with the standard 1200 gallon hydraulic pumping unit (305 connected HP) and one 20 gallon rotator/lock hydraulic pumping unit (15 HP). An additional 400 gallon Booster pumping unit (135 connected HP) is required to produce 60 bales per hour. When the 9300 press is equipped with an optional high speed pumping and tramping / Pusher system this press has consistently run at speeds of 75 to 80 + bales per hour.   An 18 inch diameter x 121 inch stroke lower ram and a 12 inch diameter x 44 inch stroke upper ram are used to compress the lint cotton into a universal density bale. The force output of the lower ram is approximately 636 tons (577 metric tons).The force output of the upper ram is approximately 200 tons (181 metric tons). The 9300 press is equipped with a hydraulic pusher and tramper. The hydraulic pusher feeds lint cotton into one press box and the hydraulic tramper vertically packs the cotton charge into the box at speeds of up to 20 strokes per minute. A hydraulic rotator motor rotates the press boxes 180 degrees for further packing of the lint cotton by the press rams into a universal density bale.   The 9300 press may be operated in an automatic or semi-automatic mode. In the automatic mode, the press operates fully automatic when an automatic bale tying device is used. If the press is used in a semiautomatic mode the press operator pushes the ram down button on the press console to initiate the bale eject sequence after manual bale tying is finished. Press operations are controlled by a Programmable Logic Controller (PLC) in the press console. The control console contains the control electronics, press systems monitoring indicators, and controls for all operations of the press.   Hydraulic power for operation of the Model 9300 is supplied by electric motor driven pumps installed on one or two reservoirs. The primary reservoir for the mid capacity presses holds 1200 gallons of hydraulic oil. The optional booster pump unit holds 400 gallons of hydraulic oil. Piston and vane pumps supply oil to hydraulic control blocks for distribution to the pusher/belt feed, tramper, upper and lower rams circuits.The main pumping units are interconnected in one hydraulic tank. The reservoirs have removable service doors located on the tank top. A visual oil level gauge is provided on each reservoir. The tank interiors are baffled and braced to separate intake ports from return ports. A separate gear pump with a dedicated oil reserve supplies oil to the rotator, and box unlock circuits. each pumping unit utilizes a dedicated filter/cooler pump that pumps oil through a screw-on type filter to either an oil/air or and oil/water cooler.   Main Press Pumping Unit : 1200 gallons (4540 liters) Pump Motors : 100 Hp, 230/460 v, 3ph #1 Press Booster : 100 Hp, 230/460 v, 3ph Tramper / Pusher : 100 Hp, 230/460 v, 3ph Pump / Filter Unit : 5.4 Hp, 230/460/380 v, 3ph ( 60 Hz Motors = 1800 rpm) Pumps : Vane and Piston Hydraulic Tank : 1200 gallons (4540 liters) removable top service doors   Booster Pumping Unit : 400 gallons (1513 liters) Pump Motors : 100 Hp, 1800 rpm, 230/460 v, 3ph #2 Press Booster : 100 Hp, 230/460 v, 3ph #2 Tramper Booster : 100 Hp, 230/460 v, 3ph Pump/Filter Unit : 5.4 Hp, 230/460/380 v, 3ph ( 60 Hz Motors = 1800 rpm) Pumps : Vane and Piston Hydraulic Tank : 400 gallons (1513 liters) removable top service door   Rotator / Unlocking Pumping Unit Hydraulic Tank : 20 gallons Pump Motor : 15 hp, 230/460v, 3ph Pump : 1.37 cu.in./rev (22.45 cu.cm./rev) Gear-Submerged

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Cotton Baling Press

International cotton baling press, to revolutionise cotton baling Medium capacity (15-18 bales/hr) & (20 -22 / 25 bales/hr) High capacity (30-35 bales/hr) Fully automatic High/universal density bales Lowest cost per bale Most profitable   We excel in manufacturing wide range of automatic and semi-automatic baling presses for cotton, textile, hdpe bags, coir, bio mass and many other applications. however we are the world leader in cotton baling presses.   Features & Benefits for high & medium capacity presses Fully automatic Double box press High speed automatic revolving of boxes High/universal density bales Most profitable International specifications Highest work safety Lowest cost per bale Lowest power consumption per bale Lowest maintenance Lowest packing material cost Lowest manpower requirements Very heavy duty structure for longer life High pressure power pack Door less mechanism Down packing, no underground pit   Features & Benefits for small capacity press 8 bales / hour Semi automatic Single box press High/ universal density bales Most profitable International specifications Highest work safety Lowest cost per bale Lowest power consumption per bale Lowest maintenance Lowest packing material cost Lowest manpower requirements Very heavy duty structure for longer life High pressure power pack of german technology Door mechanism Down packing, no underground pit

• Technical Specification

  TECHNICAL DATA	HIGH CAPACITY	MEDIUM CAPACITY	SMALL CAPACITY
  Production Capacity	30-35 Bales/Hr.	15-18 Bales/Hr. & 20-22 Bales/Hr.	8 Bales/Hr.
  Power Required	75 HP- Main Pressing	50 HP / 60 HP – Main Pressing	40 HP- Main Pressing
  	30 HP – Tramper	20 HP – Tramper
  	5 HP Oil Cooling / Cleaning	2 HP Oil Cooling / Cleaning	2 HP Oil Cooling / Cleaning
  SIZE OF MACHINE
  Length	4800 mm	4800 mm	2400 mm
  Width	4200 mm	4200 mm	4200 mm
  Height	8000 mm	8000 mm	9000 mm
  Box Size	1016 mm X 508 mm /	1016 mm X 508 mm /
  	1220 mm X 460 mm	1220 mm X 460 mm
  Bale Density	High Density or	High Density or	High Density or
  	Universal Density	Universal Density	Universal Density
  Shed Size (l X w X h)	16 M X 12 M X 12 M height	16 M X 12 M X 12 M height	12 M X 9 M X 12 M height
  Operating	By PLC Panel Automatic	By PLC Panel Automatic	By PLC Panel Automatic
  Tramper	Hydraulic	Hydraulic	Not Required
  Fiber Pusher	Hydraulic (High Speed)	Hydraulic (High Speed)	Hydraulic (High Speed)
  FEATURES
  Bale Handling Trolley	Provided	Optional	Not Required
  Auto Bale Ejection	Provided	Optional	Optional
  Online Bagging	Provided	Optional	Optional
  Online Weighing	Provided	Optional	Optional
  Online Sampling	Provided	Optional	Optional
  Safety Mat	Provided	Optional	Optional
  SS Lint Slide with Louvers	Optional	Optional	Optional
  SS Lint Slide without Louvers	Optional	Optional	Optional

  
  
  
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Horizontal Baling Press

• Feed Opening 30”L X 30”W
• Box Size 48”L X 30”W X 30”H
• Operating Pressure 2700 PSI
• Finished Bale Size 55”L X 30”W X 30”H
• Stroke Cycle Time (no Load) 20 Seconds
• Power Consumption Aprox 40 HP
• Weight of Machine 3.5 Tons Approx.
• Overall Dimensions of Machine Length 4650 mm, Width 1345 mm, Height 2165 mm
• Bale Ties Required 4 No’s
• Operating By PLC Panel

Bajaj horizontal baling press with a 40 hp hydraulic power unit and a standard operating pressure of 2700 psi and a 7-inch bore industrial grade compression cylinder is a unique solution for baling of various items such as bio mass, textile waste and many other applications. the model has the advantage over other similar baling presses as compression force is higher by about 36%, which yields up to 40% heavier bales. bale tie required per bale is 25% lesser and hence 25% lower baling material cost. the other models for higher or lower pressure are also available on request.   Features & Benefits for high & medium capacity presses : Highest bale density of all similar machines. Largest feed hopper of all similar machines. Feed hopper door with inspection windows, dust seals and interlock. Heavy duty spring loaded retainer dogs. Level sensor at hopper for automatic operation of main ram. Warning for startup and full bale. Double tie slots in ram to prevent material buildup and also crossing of bale ties. Adjustable bale density switch. Robust body Simple operations Easy maintenance Highest bale density