Cleanster Machines

Chinchwad, Pune, Maharashtra

• Cleanster Machine built cabinet type spray washing machine with rotary table and designed for large size and batch cleaning process, while retaining the cost-effectiveness of the equipment.
• Cabinet type cleaning machine are available in different turntable/ fixed square baskets sizes ranging from 600, 800, 1000, & 1200 mm dia. and have loading heights to meet the requirement of your process.
• Cabinet type cleaning machine can be customized and is available in single chamber, common point load / unload with single or multi tank with multitier filtration system suit your specific application requirements.
• These equipments can be designed with independent component rotation/ fixed for specific parts.
• Programmable control panel with human machine interface (HMI).
• High Pressure Spray nozzles for internal cleaning.
• Suitable for large parts, machined bodies and batch type production.

• The parts to be cleaned are sprayed with a high flow via the spray bars, which rotate either through spray pressure or a mechanical drive. The spray bars are mounted with flat pattern nozzles, which provide efficient cleaning results. The machines are fully insulated with stainless steel panels, and therefore the wash water can be heated up to 90C. Normal working temperature is from 60 - 75C.

• The R 6272 A is designed totally in stainless steel both inside and out. To give the machine a more simple and neutral appearance, we have integrated a lot of components into the machine. The system has a compact construction, which makes it easier to operate. On the outside, you will find only the control panel. From this it is easy to programmed and operate the machine and make various adjustments, such as setting the speed and temperature of the separate wash tanks.
• At Cleanster machines our objective is to produce high quality, reliable equipment. Therefore we work carefully with all the details on our systems, but reliability is always the most important consideration. We also strive to make our machines look good. We design all our machines, so they appear functional and simple. Therefore you will find few external components on our machines. Noise of machines are minimized by integrating any noisy parts into levels the internal framework construction of machines and then using sound insulating panels. With Cleanster Machines you get a reliable and simple machine with the functions you need. Our manufacturing philosophy is The fewer the parts, the better the quality!

• The R 6272A Cleaner is perfect for installation in any production lines, where machines have to run continuously for 24 hours. The machine is equipped with an efficient return flow system, which returns the cleaning solution through a filtration system to the wash tank. The wash water is continuously filtered and collects any loose debris from the components. On the pressure side of the pump system, efficient pressure filters are installed to prevent nozzles blocking, which could otherwise reduces the cleaning performance.

• An oil skimmer is a machine that separates a liquid from particles floating on it or from another liquid.
• hese technologies are commonly used for oil spill remediation but are also commonly found in industrial applications such as removing oil from machine tool coolant and removing oil from aqueous parts washers.
• The working principle is based on a linear movement of parts through the process; parts are conveyed through the different stages of the process at controlled and changeable speed. Parts can be moved in continuous or indexed for precision cleaning of holes and recesses.
• Conveyors can be designed in many ways with steel belt, chain and rod type to carry parts or baskets and with necessary parts holding fixtures.
• Dedicated pneumatically operated reciprocating pressurized spray manifolds with wrapping effect for precision cleaning to attain cleanliness values and to suit parts and the process requirement.
• Drying systems using air knife with low compressed air consumption or regenerative blowers at an elevated temperatures for water dry off effect.
• A common application is removing oil floating on water.
• Suitable for manufacturing, automobile and aeronautical industries.

• For the separation of particles from all types of liquids.
• Machines such as grinding machines, washing machines, lathes, rotary and inline transfer machines, honing machines, tube drawing machines, process waters and all types of solidsliquid separation.
• Water treatment and effluent control, etc.

• Low Running Costs The power required is minimal, as the filter only operates when the filter medium is contaminated, so only operates a few times a day. Rolls of filter paper may last many months and are competitively priced.
• Easy to Install The unit is free-standing and only needs gravity inlet connection, return pipework to the machine (flexible or rigid pipe) and a mains electrical connection. In all, three to four hours work.
• Liquid Life Coolant life is greatly extended with reduced topup.
• Bacterial growth is inhibited by the efficient removal of contamination
• Labour Saving The roll of filter paper and collection bin only require occasional attention.

• The coolant enters the filter via a flow dispenser and falls directly onto the filter media bed, which is retained in a pool state by an endless steel mesh belt. The coolant passes through the media which retains the solids and flows directly into the clean tank where it can be pumped back to the machine head. When the media is contaminated, the liquid level rises raising with it a ball float, which in turn actuates a switch and causes the endless belt to move forward via a reduction geared unit. The contaminated filter media is discharged into a waste bin. Whilst the belt is moving forward, the clean media is brought on, thus allowing the coolant to pass freely and the float to fall.

• An oil skimmer is a machine that separates a liquid from particles floating on it or from another liquid
• hese technologies are commonly used for oil spill remediation but are also commonly found in industrial applications such as removing oil from machine tool coolant and removing oil from aqueous parts washers.
• The working principle is based on a linear movement of parts through the process; parts are conveyed through the different stages of the process at controlled and changeable speed. Parts can be moved in continuous or indexed for precision cleaning of holes and recesses.
• Conveyors can be designed in many ways with steel belt, chain and rod type to carry parts or baskets and with necessary parts holding fixtures.
• Dedicated pneumatically operated reciprocating pressurized spray manifolds with wrapping effect for precision cleaning to attain cleanliness values and to suit parts and the process requirement.
• Drying systems using air knife with low compressed air consumption or regenerative blowers at an elevated temperatures for water dry off effect.
• Suitable for manufacturing, automobile and aeronautical industries.

Based on similar construction to the low profile Type40 conveyors, these low cost belt conveyor constructed with slotted aluminium profiles. The frame is based on an 80mm thick aluminium extrusion. The modular components that compliment the aluminium system allow for fast conveyor build and for easy changes to future design if the customer requires.

These belt conveyors are suitable for a wide range of handling projects where a robust structure is required. Manufactured from aluminium extrusion profile with steel belt support tray the Type80 combines strength and versatility. These conveyors have a shaft mounted geared motor as standard. The belt is self tracking.

• Up to 10kg weight capacity per linear metre
• Belt width from 36mm to 996mm as standard
• Maximum 12M long
• Self tracking belt
• Adjustable speed and other control options available
• Extruded aluminium profile frames and adjustable support legs.
• Shaft mounted geared AC motor drive system as standard

Based on similar construction to the low profile Type40 conveyors, these low cost belt conveyor constructed with slotted aluminium profiles. The frame is based on an 80mm thick aluminium extrusion. The modular components that compliment the aluminium system allow for fast conveyor build and for easy changes to future design if the customer requires.

These belt conveyors are suitable for a wide range of handling projects where a robust structure is required. Manufactured from aluminium extrusion profile with steel belt support tray the Type80 combines strength and versatility. These conveyors have a shaft mounted geared motor as standard. The belt is self tracking.

• Up to 10kg weight capacity per linear metre
• Belt width from 36mm to 996mm as standard
• Maximum 12M long
• Self tracking belt
• Adjustable speed and other control options available
• Extruded aluminium profile frames and adjustable support legs.
• Shaft mounted geared AC motor drive system as standard

• These Chain Conveyors are designed using optimum quality raw material and are widely demanded in various industries due to their compact construction. The chain of these conveyors is mounted with slats which are supported by single or double fiber chains determined by sprocket. These conveyors are also customized as per the requirements of client and are highly flexible. These chain conveyors have one or more endless chains on which loads are carried directly

• R 5272 series type cleaning machine are multi - stage, single chamber design built for automatic washing rinsing with water based cleaning media followed by drying operation.
• The constructional details and features of the R5272 are based on the single stage Rotary/fixed basket type but for the single /twin tank with multi tier filtration system for efficient pressure filters are installed to prevent nozzles blocking, which could otherwise reduces the cleaning performance. separate spray circuitry. For easy loading & unloading the platform is provided which is attached to chamber. R5272 is available in closed as well as in open system .
• The wash processes are as 'high pressure clean - Rinsing - Drying' with intermittent dwell time for wash liquids to flow back to tank. The system is controlled by PLC with HMI or relay logic to set the parameters as per the process requirement with two hand safety for operator safeties.
• These washers can also be customized for surface treatments prior to painting process.
• Suitable for medium sized to large size parts, machined bodies and batch type production

• In 5272 series The parts to be cleaned are sprayed with a high flow via the spray bars, which rotate/ fixed either through spray pressure or a mechanical drive. The spray bars are mounted with flat pattern nozzles, which provide efficient cleaning results. The machines are fully insulated with stainless steel panels, and therefore the wash water can be heated up to 90C. Normal working temperature is from 60 -70C.

• The compact band filter is an upgraded version of regular paper band filter where the consumption of paper is very high and very low degree of filtration efficiency. The principle of our filter is by "Gravity + Hydrostatic Head " which is together offers the required pressure for the fluid media.
• These are automatic and compact design giving high filtration efficiency. These are suitable for high flow rate and dirt content and low operating cost.

• We custom design the system according to the requirement. The capacity ranges that we can provide are between 100 liters per minute to 1000 liters per minute.