Other Products / Services #5465112

• Fully Solid State Design - no moving parts - no wear and tear of parts - no noise - consequently long life.
• Uses one main circuit board for easy maintenance.
• Accurately calibrated digital torque settings with a resolution of 1 watt makes torque settings accurate and can be easily reproduced for identical results.
• Soft start has been provided for all drives. This feature reduces starting currents in the drive. As a result, life of carbon brushes and drive increases.
• Connected drive is automatically recognised and indicated by means of LED on the torque controller.
• Trip time adjustable from ( 0 sec to 10 secs.).
• Adjustable reverse time from ( 0 sec to 90 secs.).
• Drive toque adjustable in reverse rotation with surface to set torque.
• Hand (trigger) mode or foot switch mode, both are available.
• Expansions can be carried out either in single cycle mode or auto repeat mode.
• Automatic indication on the display for controllers tripping due to voltage or current fault.
• Electronic over current protections incorporated for all four drives.
• Over voltage protection at 275 volts and Under Voltage protection at 180 volts.
• Supply voltage value displayed during pause time of every auto cycle.
• Drive current indication given during manual reverse operation.
• The no. of expansions are stored in the memory and displayed on the panel display at power ON and also whenever the panel is idle.
• Trip valves are stored in memory after expansion and can be reviewed any time.
• The trip values can be transferred to PC (Computer) using a single key HANDSET.
• Using specially developed software, the DATA can be analyzed in statistical terms.
• It also plots a histogram of No. of tubes verses percentage over-expansions.
• The Minimum and Maximum supply voltage values observed in the period after last memory RESET, are also displayed.
• Power consumption of control circuit reduced to 50% which leads to enhanced panel life.
• Single key HANDSET makes it very easy for the operator to transfer DATA to the computer.

• drive communicates with the pump via 9v dc remote control. This ensures safety and eliminates the need of electrical cord between pump and drive that other manufacturers provide.
• silent during use. In comparison electric and pneumatic tube expansion systems are noisy.
• compact, therefore easy to use inside boiler drums.
• compatibility - same powerpack for all the 4 drives to expand 5/8 o.d to 4 o.d tube.
• very high torque developed - can expand large diameter, thick wall tubes in thick tube sheets easily.
• long life + low maintenance.
• boiler erections get completed in record time.
• can be use for long working hours because drive is unaffected by heat.
• dual drive powerpack is available to connect 2 drives to a single powerpack to cut down tube expansion time cycle by a further 50%.
• microprocessor controls on the pump automate the expansion cycle. Trip, pause and reverse times for the drive are adjustable.
• no need for repeated manual stop/start of the drive during the expansion cycle - completely automatically

• Specially designed to expand stainless steel thick walled and exotic harder tubes, where conventional expanders would fail.
• Can expand tubes in a deep chanel using stepping extension.
• Quality leak proof joint in 3 to 5 seconds.
• Precise control of advancing force.
• Constant RPM even under load condition ensures equal pressure to the rolls for tight fit, leak proof joint between tube and tube sheet.
• Internal cylindricity of expanded tubes.
• Durable heavy-duty construction ensures long reliable life.
• Reduction of tube stretching and internal stresses.
• Simple operation saves time and reduces operator fatigue.
• Large oil tank and external filter for better cooling effect and easy filter replacement.
• Automatic lubrication system increases tool life and reduces consumable cost.
• Continuous programmed cycle-microprocessor controlled.

• Light weight aluminum body.
• Ergonomically correct push/pull throttle.
• Automatically stops tube expansion at defined setting.
• Precision control measures torque output.

• The "Flexible Balance Arm" tool holding system is a major ergonomic development for tube installation and removal in providing an easy to use method of absorbing tool torque and counterbalancing the weight of the tool.
• Virtually any tool used in rolling and removing tubes can be used with the unit, including electrical and hydraulic drives, tube pullers, tube end facers as well as electric and pneumatic tube cutters.
• Positive tool holding system virtually eliminates the chance for operator error.
• Greatly enhances the accuracy of tube rolling reducing costly improperly rolled tubes.
• No pneumatic or electrical power source required for "Flexible Balance Arm" operation.
• Column can be quickly and easily removed form the base for ease of transportation (Reduced transportation cost).
• Right or Left hand operation without conversion.
• Standard model features 3ft and 5ft vertical and 5ft horizontal reach (models with increased vertical and horizontal capacity are available upon request).
• Small overall footprint with 4 casters for improved maneuverability.

• High speed steel, cryogenically treated and coated with Titanium Nitride for long life.
• Ideal for heat exchanger and condenser tube sheet reaming.
• Reamers available in MM sizes also.
• Also available on diameters upto 4.

• To Pilot the tube through the tube sheets and baffle plates during tube insertion.
• High strength Nylon bristles holds Tube Guide Firmly in tube.

• For use directly with Rolling Motors - electric, hydraulic and pneumatic.
• For use with Telescopic Shafts.
• Any combination possible for use with any manufacturers equipment.
• Specify square size and thread type (if applicable ) on either end of quick change chuck / adaptor when ordering.

• 1/4 Square Drive Spindle to suit all Standard Sockets and Screw Driver Bits.
• Bi-Directional operation with consistent repeat accuracy.
• Concealed adjustment mechanism to prevent accidental re-setting during use.

• Standard, Deep and Thinwall Sockets
• Up to 3.1/2" square drive Impact Sockets through to 235MM (9.1/8") across the flats
• # 5 spline drive to 80mm (4") across the flats
• Wide variety of Accessories

• Heavy duty motors from Germany, form the heart of these drives.
• Continuous cycle operation vs. Intermittent cycle operation of drives from other manufactures.
• Worldwide spare parts and service availability.
• High torque to weight ratio.

• Used for insertion of long and heavy tube bundles inside the shell of heat exchangers.
• Inserts tube bundle at rate of 3mtrs/min.
• Generates a coaxial force of 60 tons to insert tube bundle into the shell without any jolts thereby avoiding damages to shell and tube bundles.
• Can be easily converted into double headed tube puller for tube extraction.

• Metallic Cage : The Filter, Regulator, Lubricator and Hose are mounted on a strong handy metallic cage.
• Calibrated Pressure Gauge : Calibrated 0 - 150 psi pressure gauge for perfect torque output.
• Regulator Knob : Smooth operating regulator knob for easy setting of pressure, provided with safety lock.
• Fine Adjustment Knob : Fine adjustment of lubrication for tool available on FRL.
• Manual Drain : Easy push type manual drain to clear the water dispenser.
• Safety Bowl Guard : Steel bowl guard for safety in case of glass bowl failure.
• Easy Detachable Bowl : Easy detachable bowl for replenishing the oil / cleaning.
• Hose : Coiled 3 mtrs hose for easy storage in the cage.
• Quick Connect Adaptors : FRL comes fitted with quick connect adaptors for easy connection to Tool.

• Only one tool necessary for testing multiple tube sizes.
• Built-in easy to read vacuum gauge.
• Multifiled exhaust for quiet operation.
• Lightweight and easy to use.

• For use directly with Rolling Motors - electric, hydraulic and pneumatic.
• For use with Telescopic Shafts.
• Any combination possible for use with any manufacturers equipment.
• Specify square size and thread type (if applicable ) on either end of quick change chuck / adaptor when ordering.

• Heavy Duty Sheet Metal Construction.
• Conveniently houses all tools needed for expanding tubes.

Wheel extensions are used to reach the wheel hub bolts & nuts, where fitment of tool is not feasible. Tubeandcare has complete range of wheel extensions as refered below :

• Different type of reaction arms are available for variety of application. Customized reaction arm are available on requirement.

• Digital display of output voltage.
• Used in on site application and areas which are prone to high voltage fluctuations.

• Simple, Quick and Reliable tube joint testing. Test 10 tube joints per minute.
• Interchangeable seal sets : Allows testing of tube joints from 7.75 mm to 30.63 mm ID with easy to replace accessories.
• Air supply : Uses standard plant air supplies from 70 psi to 100 psi (4.7 to 6.8 bar).
• Silent during use. Ergonomic design makes testing effortless.
• Each Kit packed in compact and handy case.

• Only requires an access gap of 1/4(6 mm).
• Robust Light weight Tool-Just 7.2 kg(16 lbs).
• 10, 000 psi (700 Bar) generates 14.0 Tons spreading force.
• Automatic Spring Return.
• Locking at first step ensures no slippage increased safety.

Buffing Tools are used for final polishing or removal of light and soft deposits from ferrous and non-ferrous tubes that have been previously cleaned. Used in straight or very large radius tubes in a clockwise direction only.

• PBT-7 Buffing Tools for tubes 1-3 (25.4-76.2mm) I.D.
• - PBT-7-T Buffing Tools for tubes 1-3 (25.4-76.2mm) with drill tip
• - PBB-5 Replacement Blades for PBT-7

• Only requires an access gap of 1/4(6 mm).
• Robust Light weight Tool-Just 6.5 kg(14.3 lbs).
• Operated mechanically with reversible ratchet of 3/4"
• Automatic Spring Return.
• Locking at first step ensures no slippage increased safety

• PFSL-1 Flexible Shaft Lubricator.
• PLUBE Lubricant for flexible shaft lubricator, 8 ounces (0.25 litres)