Coralpt worldwide Private Limited

Ankleshwar Gidc, Ankleshwar, Gujarat

FLP ? NFLP System, GMP, for pharma and other allied industries

Suck & Dump as well as Continouse Transfer system

The vibro sifters / Vacuum Vibrosifter are self-contained, compact machines that make precise mechanical separation according to particle size through efficient use of vibration. Minimum blinding, longer screen life, no transmitted vibration, special design with multiple screens available for grinding. Easy cleaning & Maintenance, contact part can be easily removed in secs.

Vibro sifter consists of a screen placed on the base plate attached centrally to gyratory motor. The material fed through the inlet located on the top is dropped on the screen. The particles smaller than the mesh size passes from the screen and the larger sized particles are released through an outlet. The combination of vibratory motor and the weights placed on top and bottom of screen gives the desired filtration or separation of the material. Total assembly is mounted on suitable springs so that it becomes an independent body which vibrates without parting any vibrations to the foundations.

Vibro Sifter works on gyro principle. The required gyratory motion is obtained from specially designed gyro motor, which is fitted underneath the vibrating assembly. The complete vibrating assembly is isolated from the base by means of specially designed rugged springs. Gyro-motor is fitted with top & bottom eccentric weights designed as per required centrifugal force. This whole assembly is covered by SS plate. The deck hopper is fabricated from SS 316 sheet. To collect the discharge tangential, discharge port is provided on the hopper.

Conical shape top lid is provided with charging port. Screen is fitted between the hopper & top lid. The machine inner & outer surfaces are mirror polished.

Salient Features:

Design is cGMP - Current Good Manufacturing Practices compliance.

Designed for continuous operation

All contact parts AISI 316 & non contact parts AISI 304.

Powerful vibration by gyratory motion by special Vibro motor.

Castors provided for mobility

Noise less and maintenance free operation

Lead free and Silicon seal sieve.

Inline loading/Milling process and transfer to bin/Blender by Vacuum transfer system.

Wide range of screen mesh 4 - 300 mesh.

Modular Design Of Decks With Easily Fitted Clamps

Double or triple deck sifting system can be provided as per requirement.

Magnetic grill at outlet to arrest foreign metal particle can be provided as per requirement

Flame Proof construction can be provided upon request

The OCTAGONAL BLENDER is an efficient and versatile blending machine for the mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The Octagonal Blender Machine gives the best result for granules due to the containers prolonged speed and octagon shape. It can be used for Pharmaceutical, Food, Chemical, and Cosmetic products, etc.

In pharmaceutical Octagonal Blender, the granules come from all sides due to the product containers octagonal shape; hence, RPMs requirement is less. Suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if containers have only slow motion and will result in adequate quality blending/lubrication of granules.

Salient Features:

Design is cGMP - Current Good Manufacturing Practices compliance.

All contact parts AISI 316 & non contact parts AISI 304.

Fully automatic operation based on PLC control.

Flame Proof construction can be provided upon request

Suitable for dry mixing of products in granule form.

Easy for loading and unloading of material.

Easy for cleaning.

The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules result in good quality.

Simple design requires minimum maintenance.

General structure & safety guards made out of mild steel & coloured in Standard Model and made out of SS 304 & polished to the matt finish in GMP Model.

Maximum care has been taken to ensure the safe operation of the unit.

Manual rotating facility with hand wheel for inching.

Bigger size batch at low power consumption.

Production Model 10 litres. To 5000 litres.

2 to 5 litres for R & D models.

CIP System Will Be Provided With Pump As Optional.

CGMP Model With Documentation (IQ, DQ, PQ, OQ) - As Option.

Fluid bed dryer

is used for drying the product at desired temperature like wet powder that is been produced by the hot air of the fluid bed dryer moving in upward direction. In order to acquire uniform temperature & high heat transfer rate, the granules are fully fluidized with the help of electrical hot air or powerful steam. For uniform drying of the granules or powder, the unique design of the fluid bed dryer does it without any racking process. The fluidized bed drying technology is been used in different industries including the powder processing industry, pharmaceutical industry that has proved many advantages to the industries. The method of the fluid bed dryer has reduced the tray drying process & time as compared to uneven drying in trays. Hence, fluid bed dryer is the energy saving solution for drying of your product. This fluid bed dryer has a sturdy built because of its 2 bar construction. Moreover, the material used in its construction of this high tech machine is flameproof. This fluidised bed dryer is widely used in the drying of powders, mixing of powders and agglomeration in pharmaceutical, chemical, foodstuff, dairy and many other process industries. This fluid bed dryer has a sturdy built because of its 2 bar construction. Moreover, the material used in its construction of this high tech machine is flameproof. This fluidised bed dryer is widely used in the drying of powders, mixing of powders and agglomeration in pharmaceutical, chemical, foodstuff, dairy and many other process industries.

The Lab Fluid Bed Dryer is used in laboratories for research and development due to which it is also known as R&D Fluid Bed Dryer. It is also known by the names Mini Fluid Bed Dryer, Small Fluid Bed Dryer and Compact Fluid Bed Dryer due to its small and compact size.

This compact dryer has a powerful air delivery system which makes it a very fast operational system. The fluidization efficiently mixes and separates the particles, reducing any abrasion or formation of lumps. Since it is widely used as an R&D Fluid bed dryer its comprehensive set of controls makes it excellent to be used in the laboratory on a wide selection of materials. The Fluid Dryer also commonly known as the Mini Fluid Dryer or the small fluid dryer is most suitable for granular and powder materials and can ensure uniform and reproducible results. Fluid bed dryer technology offers the most efficient method for drying and agglomerating and has a universal application and is a flexible tool to preserve the products integrity.

Design is cGMP - Current Good Manufacturing Practices compliance.

All contact parts AISI 316 & non contact parts AISI 304.

PLC & Colour Touch Screen MMI along with printing, 21CFR part 11 and SCADA compatibility for Intelligent process control and safety

Flame Proof construction can be provided upon request.

2 Bar Construction,

10/3/0.3 Three Stage Filtration

Relief Flap with Certified Explosion

CIP System Will Be Provided With Pump As Optional.

CGMP Model With Documentation (IQ, DQ, PQ, OQ).

Tray Dryer is conventional drying equipment effective for drying wet powders, sticky/ non sticky powder suitable for further processing into API Processing Powder. Other uses include tablet drying and curing. These Tray Dryers are of high quality and efficiency, in compliance with cGMP norms, built in stainless steel construction of 316/ 316L grade contact parts. The non contact parts / external surfaces of the Dryers are manufactured from stainless steel of 304 grade. This Tray Dryer find application for drying powders, granular crystalline, coarse or similar material in pharmaceuticals, fine chemicals, dyes, food and allied products. The Dryers are available in a range of sizes from 12 Trays to 192 Trays per batch capacity & can be customized to suit production requirements to accommodate multiple Trolleys till 12 trolleys to match individual requirements.

Design is cGMP - Current Good Manufacturing Practices compliance.

All contact parts AISI 316 & non contact parts AISI 304.

PLC & Colour Touch Screen MMI along with printing, 21CFR part 11 and SCADA compatibility for Intelligent process control and safety

Flame Proof construction can be provided upon request.

In Compliance with FDA regulations.

Rounded Internals / corners and angles of Dryer

Even temperature distribution within dryer internals.

Pre air filtration module having 20 micron filters and secondary by 5 micron.

Excess Pressure control through Dampers to adjust air flow pressure

Heating options available are electrical/Steam/Thermic Fluid/LPG gas fired hot air heating system,

Microprocessor based control panels

lab Model to Production Models

Validation documents provided like DQ, IQ/OQ, FAT/ SAT

Roto cone Vacuum Dryer (RCVD) also called Rota Cone Vacuum Dryer is suitable for drying of materials which cannot resist high temperature, Material which are easily oxidized, volatile materials which should be retrieved, materials strong irritant and poisonous in nature. Roto-cone dryer with improved technology integrates during operation under vacuum. The roto cone dryer facilities, enhanced drying efficiency, low-temperature operation, and economy for the process of total solvent recovery. It helps cGMP-based working by achieving optimum dust control while offering advantages of efficient charging and discharging of materials. The drying unit equipped with lump breakers initially breaks large lumps and subsequently powders them (in a single cone). The rotary action of the dryer together with the mechanical action of the breaker cuts down drying time and gives a lump-free product.

Vacuum dryers offer many benefits including:

Unsurprising and Repeatable result.

Dehydrated Temperature responsive Products -since all fluid vaporize at a lower temperature at condensed pressures, it is probable to vaporizes the fluid at very low temperatures.

Concentrated Energy because the vanishing of the fluid under vacuum occurs at a much diminish temperature; the temperature discrepancy is augmented with no raise the temperature.

Protected for Friable goods The low speed at which falls down dryer function, immediately a few revolutions per minute, makes Roto cone Vacuum Dryers (RCVD) perfect for subtle and friable solids such as agglomerated solids, macromolecules, or crystals.

More absolute release different agitated dryers, Roto cone Vacuum Dryers (RCVD) have an extremely modest exterior area and no protester to trap product. The easy unhindered 45-degree cone allows all goods to liberally release.

Low Cross blemish since there is only one stirring part, the tumble dryer is an intrinsically easy and clean intend, which improves surrender and abridged cross blemish.

Without difficulty clean The straightforward interior plan is perfect for maintenance with a solitary spray bar.

Effortlessly inspect internal All surfaces of the Roto cone Vacuum Dryer (RCVD) can be inspected from one vantage direct the loading emerges.

Avoid corrosion The Roto cone Vacuum Dryer (RCVD) is perfect for avoiding corrosion of substance and with the adding of a motionless gas washout, oxygen free surroundings can be maintained.

Design is cGMP - Current Good Manufacturing Practices compliance.

All contact parts AISI 316 & non contact parts AISI 304.

PLC & Colour Touch Screen MMI along with printing, 21CFR part 11 and SCADA compatibility for Intelligent process control and safety

Flame Proof construction can be provided upon request.

In Compliance with FDA regulations.

Rounded Internals / corners and angles of Dryer

Inner shell/cone and contact parts in SS316

Heating (H.W./Stream) Jacket in SS304

Insulation with the jacket in SS304

Cyclone separator in SS304

Drive unit enclosed with SS Covers

Provision for nitrogen purging

Digital temperature indicator (FLP) at hot water inlet and outlet

Temperature and vacuum gauges (Dial type on cone)

Safety guard with limit switch. Pulse-jet type dust filter is provided inside the cone

Butterfly valve at the discharge

Positioning wheel for cone

Drive: Gearbox and motor direct coupled and box to cone drive shaft chain drive/Bull gear and pinion.

lab Model to Production Models

Validation documents provided like DQ, IQ/OQ, FAT/ SAT

OPTIONALS:

Digital temperature controller (FLP) with a pneumatic valve at the hot water inlet.

Lump breakers on the cone with FLP motor and dry mechanical seals

We have wide range of drum washing systems

In is Box type with Automated and semi automatic fittings

other is pick & Place manual system

SS Containers Fabricated from SS316 or SS304 High-grade quality steel.

Finish: Matt or Mirror as per requirement

We manufacture Revolving stools with SS & MS Material.

It can be fixed and movable also