CRUSHTECH INDIA

GIDC, Rajkot, Gujarat

We offer gyratory shifter. Specification: crushtech, vibro screen (gyratory screen) are driven by a special type of vertically mounted motor having eccentric at the upper & lower end of the shaft. Rotation of out of balance top weight causes vibration in horizontal plane whereas the rotation of lower weight causes tilt & vibrations in vertical plane. Working principal: the motivation is through vibrating motor with extended shaft, fitted at both ends with eccentric weights .the top weight on the motor shaft rotates in a plane close to the center of the mass of assembly. Rotation of the top eccentric weights creates vibration in the horizontal plane, which causes material to move across the screen cloth to periphery increasing the horizontal throw, causing oversize material to discharge at a faster rate. The bottom eccentric weight rotates below the center of mass creating tilt on the screen giving vibration in vertical and tangential plane. Increasing the vertical component of motion, this promotes turn over of material on the screen surface helping maximum quantity of undersize material to pass through the screen. Heavy springs placed over the circular motor base amplifies the vibration of the screen advantage: � specially design in round shape for the better screening � heavy loaded springs adjust the vibration � have stable vibration, reliable work, long life, adjustable exciting force, casual adjustment and control of screening quantity � convenient and stable adjustment; using vibration generator as exciting source � low noise, low power consumption, reliable operation, easy adjustment and assembly � light weight, convenient maintenance and dust prevention when in closed body application: screening of spices, wheat flour, maida, besan, chemicals, minerals & pre cleaning for spices.

We offer hammermill. Specification: crushtech hammer crushing mill the material from fine to course in bulk, these machines can be provided with cyclone, dust collector for avoiding pollution, easy collection at discharge end & avoid wastage of materials. The grinding chamber of hammer mill is lined with heavy steel liners, which protects the body from wear and tear. A balanced rotor in hammer mill with a set of swing hammers accelerates the grinding process. Working principle: material is feed into the hammer mill from the top and falls into the grinding chamber. The material is contacted by a series of hardened steel hammers rotating at high speed. The material is ground by repeated contact with these hammers, contact with the walls of the grinding chamber, and particle to particle contact. The material remains in the hammer mill grinding chamber until particles become small enough to pass through the perforated screen that covers the bottom half of the grinding chamber. Advantage: • interchangeable screens in numerous sizes to produce the exact & different particle size as desired • easy to change screens in a variety of sizes • cold, dust free & silent running. • low specific power consumption, increased production leading to faster return on the investments. • durable long life • low temperature rise for heat sensitive materials • pollution free working due to properly designed cyclone. • no rcc foundation is required if fixed on a specially designed avm pad frame. application: crushtech hammer mills are used for a wide range of application e.g. Chemicals, stones, minerals, poultry feeds, food products, spices, molding powders, dry soap, charcoal, tea, coffee, etc. Outstanding features include improved grinding efficiency, accurate and consistent product grinding, low specific power consumption, low temperature rise for heat sensitive materials

WORKING PRINCIPLE: The raw material to be pulverized enters into grinding chamber through the hopper and automatic rotary feeder. The impact of the hammer on the feed material against the liner plates reduces it into fine powder. The ground material is carried towards the whizzer classifier for classification and the over size particles are rejected by the classifier and returns to the crushing chamber for further grinding. The classified material is then conveyed into the cyclone for collection and bagging. A dust collector is provided in the system for ensuring dust free operation and no loss of ground powder ADVANTAGE: CRUSHTECH pulverisers are most qualitative and lend themselves to a wide degree of adjustment with fineness of the finished products. In minerals and chemicals the fineness is possible from 60 to 300 meshes. Pulverisers are screen less so the possibility of chocking or jamming is ruled out. In built fan, cyclone and dust collector ensure dust free operation. Adjustable feed drive with the help of standard gear box. It has heavy duty base frame with all the ducts and pipes. APPLICATION: For minerals, chemicals, china clay, dyes, pigments, saw dust, turmeric, besan, & etc.

We offer jaw crusher. Specification: jaw crushers are used extensively throughout the aggregate and mineral processing industry. There two types of jaw crushers are available single toggle and double toggle. Single toggle jaw crushers have bearings with grease lubrication have simple construction, easy to maintain and economical. Single toggle jaw crusher give higher percentage of fines, hence usually used as primary crushing. In the other side our double toggle jaw crushers has forced oil lubrication with the oil pump and nozzles. It works with the help of two toggles, it generates fewer fines and particles then single toggle and come with sharp edges, therefore they are used mainly for making grits for road, railway track, civil construction etc. Both types of jaw crushers are available in high range of production capacity. These are supposed to be most economical with highest ratio of size reduction. Working principle: crush tech, jaw crushers are equipped with one fixed and one moveable jaw plate, both of which support crushing jaw plates in several versions. The motor drives the belt pulley and the belt pulley drives the eccentric shaft to rotate, and make the moving jaw approach and leave the fixed jaw periodically, to crush, rub and grind the materials repeatedly, thus to make the material slower and slower and gradually fall down and finally discharge from the discharge opening. Advantage: • jaw crushers are design in single toggle and double toggle • single toggle jaw crushers have bearings with grease lubrication have simple construction, easy to maintain and economical. • single toggle jaw crusher give higher percentage of fines, hence usually used as primary crushing. • double toggle jaw crushers has forced oil lubrication with the help of oil pump and nozzles. • double toggle jaw works with the help of two toggles, it generates less fines and particles come with sharp edges, • both types of jaw crushers are available in high range of production capacity. These are supposed to be most economical with highest ratio of size reduction. Application: stones, black trap, basalt, marble, quartz, granite, river gravel, coal, lime stone, mineral ore, making grits for road, railway track, civil construction etc.

SPECIFICATION: CRUSHTECH, Ribbon Mixers provides fast efficient blending. The dimensions and configuration of the ribbons in Ribbon Blender are carefully balanced to provide a movement of material within the container that avoids dead spots and gives rapid product discharge. Most economical way of mixing the powder if the moisture contain is not high. We can design the machine as customer's product. CRUSHTECH, Mixers can be design as per customer specification like wear resistance, corrosive resistance, vacuum filling and proper discharge arrangements, special shaft seals, heating/cooling jackets. No RCC foundation is required if fixed on a specially designed AVM pad frame. Ribbon Blenders are available in different sizes with S. S. & M.S. construction. ADVANTAGES: CRUSHTECH Mixers are noiseless, less maintainers, heavy body construction, they are available in different sizes with S. S. & M.S. construction. APPLICATION: Ribbon Blender is being used in many industries like different spices, cattle feed plant, chemical Industries, Minerals Mixing or blending, pharma Industries & many other.

In order to get the best results, material should be feed centrally into the valley formed by rolls, uniformly, continuously throughout the width of rolls, at a velocity very near to surface velocity of rolls. One roll is fixed and other roll is floating. Spring loaded in the case of overload or uncrushed coming into crushing zone and same roll can be moved closer or away to get the desired gap. Usually, these crushers will have teeth or raised forms on the face of the roll. ADVANTAGE: CRUSHTECH, Double roll crusher gives a very fine product size distribution and they produce very little dust or fines. The roll surface is made of Mn steel for heavy duty crushing. Rolls crushers are effectively used in minerals crushing where the ores are not too abrasive and they are also used in smaller scale production mining of more abrasive metal ores, APPLICATION: Grinding for Quartz, Salt, lime stone, marble chips, clinker & etc.

Screw Conveyor is the Very Important Conveying System. They Provide the Material to Convey One Place to Another. We Offer Screw Conveyor that are Efficient. Our Screw Conveyors are Manufactured in Superior Grades of Raw Materials like Mild Steel, Stainless Steel. They Can Be from 6� Dia to 18� Dia. advantage: we Produce Screw Conveyor that are Smooth Running and Noise Free. this Versatile Product of Ours is Simple to Install, Ideal to Transfer Crushed Materials, Easy to Maintain and Delivers Best Performance in Complex Conditions of Temperature and Pressure. application: screw Conveyor are Used in Many Industries Like, Chemical, Minerals, Agro Industries, Cattle Field Plant, Spice Grinding Plant & Many Others.

Specification: crushtech, Vibrating Screen are Mainly Composed of Screen Box, Screen Mesh, Vibrator, Heavy Spring with Heavy Base, Etc. the Vibrating Screen Can Be Driven By the Vibrating Motor or Belt to Rotate and Produce Centrifugal Inertial Force to Make the Screen Box Vibrate. working Principle: vibrating Screens Work On Circular Motion. the Vibrating Screens are Mainly Used in Coal Dressing, Metallurgy, Mine, Power Station, Water Conservancy Project, Building Industry, Light Industry, Spice Industry, Chemical Industry & Etc They are Efficient Screening Machines for the Classification of Bulk Material such as Coal, Minerals, Coke Etc There are Heavy Duty Type of Classification of Large Size Materials, While the Light Duty Type is for the Middle and Small Size Materials. vibrating Screen Moves Round. It Has Multi-layers and is of High Efficiency. the Eccentric Shaft Vibration Exciter and Partial Block Help to Adjust Amplitude. the Material Drops Down Along the Long Line. advantage: our Vibrating Screen Has Many Different Features like Stable Vibration, Reliable Work, Long Life; Adjustable Exciting Force, Casual Adjustment and Control of Screening Quantity, Convenient and Stable Adjustment; Using Vibration Generator as Exciting Source, Low Noise, Low Power Consumption, Good Adjustment Performance, Simple Structure, Reliable Operation, Easy Adjustment and Assembly, Light, Small, Convenient Maintenance and Dust Prevention When in Closed Body. applications: screening & Cleaning for Dry Chemical, Minerals, Spices, Stones & Etc.

SPECIFICATION In Batch Type Ball Mill is a versatile machine to pulverize even the hardest rocks. In ball mill the material is feed into the shell of mill along with the grinding media. The mill is being run till specific duration so that we can get a desired fineness and then it is being unloaded into empty hopper or any vessel. We use liners, grinding media of different hard material like Alloy steel, Ceramic, Granule brick etc as per hardness of the material. WORKING PRINCIPAL: This machine is a round pattern ball with horizontal cylindrical turning gear, drive by outer gear and two hoppers. The material goes to the first hopper after the spiraling by the quill shaft from the feeding equipment. The hopper has ladder sheathing or corrugated sheathing with steel balls inside, which will fall under the effect of centrifugal force by barrel turning to ram hard and grind material. After the kibbling in the first hopper, by monolayer partition panel, the material will enter the second hopper, which has plane scale board with steel ball inside to grind material. The powder material will be discharged from the grid plate to finish the grinding. ADVANTAGES: • Less Maintenance, • Suitable for both dry or wet grinding and mixing • Equal product size • Low invest, low energy consumption • Easy and safe operation APPLICATION: Quartz, Feldspar, Paint, Ceramic, refractory, calcium carbonate, other minerals & chemicals.

Disintegrator are ideally suited where coarse grinding of medium hard and harden minerals, chemicals. The main shaft is the only revolving part, which requires no adjustment. This main shaft runs on rotor plate and it contains swing type hammers. The fineness of the finished products is controlled by the replaceable screens fitted on the lower half of the disintegrator body. The screens of desire mesh can be easily changed. All portions of the body where wear and abrasion is expected are lined with replaceable hard alloy liners. The disintegration is achieved by the impact of hammers against the heavy alloy liner fitted in the body, and the fine products passes through the screen of desired fineness ADVANTAGE; � Used where high impact force is required to break the material. � Suitable only for coarse grinding between 10mm to 60 meshes. � Hammers and Linners of different construction like alloy steel, stainless steel are providing to suit the grinding material. � No RCC foundation is required if fixed on a specially designed AVM pad frame � Easy and safe operation � Less Maintenance � its durability, efficiency and economical APPLICATION: Different minerals, coconut shell, Ayurvedic products, wood pieces roots and stems, hard rocks etc.