Other Products / Services #5514480

Lubrication Station is comprised of TZ pump and metal oil reservoir, etc. Inside the oil reservoir, there are multi-layer precision scavenging filters. Scavenge oil may be used. There are 5 liters, 10 liters, 15 liters, 60 liters oil Reservoir and so on. We also accept customizing orders for special designs and manufacture of different hydraulic systems, special lubrication systems.

TZ oil lubrication station can be used for resist-type lubrication system and positive displacement inspecting lubrication system. When the lubrication system is with the taken-off mechanism, it is used for the positive displacement inspecting lubrication system. The system is also can be equipped with pressure switch and level switch for alarming. It is offered the reliable oil lubrication to guarantee machine tools, injection molding machines and other large machines.

AD Volume type distributor is designed and manufactured by Nihon Yuki Co., Ltd based on patented product RH volume type distributor to special installation and piping needs. In design and material selection, full consideration has been made. Advanced Japanese processing techniques and testing measures are adopted to guarantee reliably, and service life of the distributor.

1. Working Principle

As shown in diagrams below, grease press delivered from lubrication system is injected via main pipe (A), and injected by push opening the umbrella-shaped valve (B), and press delivered via channel (C) into piston chamber (F). Pressured oil causes measurement piston to go upward, and the spring (G) is compressed, and measured oil reserve takes place.

When grease pressure in main pipe (A) is taken off, the umbrella-shaped valve (B) moves leftwards due to pressure difference, and at the same time opens the outlet (E). Then grease inside the piston chamber enters oil pipe (H) via outlet (E) due to spring force. Thus, one grease delivery cycle is finished.

RH3 type inspecting volume type distributor is developed and optimized over the first generation RH2 product and is best love by users. It can be discharged dosing oil to each lubrication points according to the measured volume type distributor. It can be discharged dosing oil to each lubrication points according to the measured volume type distributor. There are two outlets, three outlets, four outlets, and five outlets for option. It also can be connected to six outlets, seven outlets and so on. It is widely used in printing machines, packing machines, machine tool and other machine equipment and etc.

34 type pressurized volume distributor inject the oil out when the system pressure increases and refills when system pressure decreases. It is suitable for volume type cycle lubrication system. It can be discharged dosing oil to each lubrication points according to the measured volume type distributor. It is widely used in printing machines, packing machines, machine tool and other machine equipment and etc.

SD block-type progressive distributor is an advanced design with reasonable structure. It can be used in the operating conditions of high pressure and wide range of temperature. It can be used together with motor-driven pump, pneumatic pump, etc., to form single-line lubrication system. It is ideal for various large machinery and equipment, large single-line master distributors of lubrication systems, and similar applications.

A. Composition and classification of SD block-type progressive distributor
1. Classification: SD1 series, SD2 series, SD3 series
2. Composition:
Typically, progressive block assemblies consist of a start and end block plus a minimum of 3 middle wafers up to a maximum of 10, held together with tie rods. Usually a block distributor can provide from 3 to 20 lubrication points. There are all kinds of discharge volume for the Blocks of SD type progressive distributor. (See outlets with standard discharge volume from SD1, SD2, SD3 series block piece), and there is a built-in check valve. However, each block piece in middle with double outlets ("T "means the block with double outlets when named the model number), separate the two outlets on both ends of the working block piece. Block piece with single outlet ( "S "means the block with single outlet when named the model number), and the outlet can work at either end of the block, and the other end will be installed a blank plug. Note: You cannot block any outlet of blocks with double outlets, or you will affect normal operation of the distributor and damage it.
3. Features
a. Distributor with lubricant measuring/metering function.
b. Easy calculation and delivery of lubricant to pre-determined lubrication points.
c. Compact and economic design.
d. Available with built-in grease check valve.
e. Piston pair made by precision grinding

B. Working principle
The working cycle of SD block-type progressive distributor activate in order according to the progressive movement. With respect to progressive movement indicates that the piston pair of each working block is working separately following to the cycle movement of the adjacent block and complete its stroke to delivery the measured grease to lubrication points. As long as the lubricant with pressure is delivered to the primary block, the work of distributors will be continuous in progressive mode, and dispensing the same metered grease constantly. However, once the supply of pressured lubricant stops, the piston of blocks stops moving at the same time. When the lubricant with pressure restarts flowing, the stroke movement of the block distributors will start at the same point.

DJ Type mono block lube progressive distributor are plunger operated distributors suitable for operating mineral oil and grease up to a consistency of NLGI grade 2. It must be ensured that the oil or grease used do not have a tendency to change their consistency significantly in the course of time or under the influence of temperature or pressure. These plunge displacement distributors progressively deliver the lubricant fed by the pump into preset individual volumes to the connected lube points.

DU type double-line distributor is supplied with oil through two oil pipelines alternately. When the distributor is supplying oil, it drives the internal operating piston and measures the action of piston to finish the deliveries of accurate oil quantity to each lube point. In the process of oil supplying through pipeline, one oil pipeline is pressurized to supply the oil, the other oil pipeline is should be released the pressure to guarantee the distributor working normally.

Can separate and remove aerosol state oil mist in compressed air and remove carbon or dust of more than 0.01um.

Filter Regulator Series AW-A allows users to easily replace the filter element as the element and bowl are in one piece only. The regulator used in this series is an energy saving regulator with a pressure drpo improvement of up to 50%. Some other features of AW-A Series Filter Regulators are:-

Reduced required maintenance space: Max. 46% reduction
Better visibility & safer
The bowl is covered with a transparent bowl guard.
Attachment
Spacer : Y200-A, Y300-A, Y400-A, Y500-A
Spacer with bracket : Y200T-A, Y300T-A, Y400T-A, Y500T-A

Combining a mist separator and regulator into one unit simplifies piping and installation. This combination controls the filtration to 0.3m, for applications that require cleaner air than regular filtration, such as air blow off.

A starting valve that can supply air at a low speed and exhaust it at ahigh speed by blocking the air supply.

Easy connection to existing products.
Can be freely rotated, thus allowing a wide selection of mounting directions.
Can be connected to existing products of different size.
Reduced space/piping maintenance cost

Lubricator Series AL-A offers better visibility & safety to users.The bowl of these lubricatorsis covered with a transparent bowl guard which gives users a better view of the internal parts and working of the lubricator

Easy replacement of the element
The element and the bowl are in one piece. Replacement can be done in hand.
Energy saving regulator
Pressure drop: Max. 50% improvement
Reduced required maintenance space: Max. 46% reduction
Better visibility & safer
The bowl is covered with a transparent bowl guard.
Attachment
Spacer : Y200-A, Y300-A, Y400-A, Y500-A
Spacer with bracket : Y200T-A, Y300T-A, Y400T-A, Y500T-A

Service life: 10 million times
Improved durability in high pressure environments using a polyurethane
elastomer poppet.
Uses NSF-H1 approved grease at guide rings (sliding parts).
Improved durability using a metal seal type relief valve
Uses special fluororesin seal for sliding parts.
Stable unattached response, and not easily affected by pressure.

Wetted parts
Body: New PFA Diaphragm: PTFE
Recommended maximum flow rate: 20 L/min (SRF50)
(0.3 MPa at inlet pressure, Fluid: Water)

Large capacity exhaust regulator
Setting sensitivity: 0.2% F.S. or less
Repeatability: 0.5% F.S. or less

Setting sensitivity: 0.2% F.S. or less
Energy saving, reduces air consumption 80% (SMC comparison)
Repeatability: 1% F.S. or less (or 3 kPa or less)
With backflow function (ARP20K/30K/40K)
Can be mounted between a solenoid valve and a cylinder.

Compatible with inlet supply pressure of 2.0 MPa
Ideal for discharge pressure adjustment on a small compressor
Piston type
Ideal for the pressure adjustment of air blowing applications

Input / output correspondence
AIDA specifications compliant
Abbreviation of the Automation Initiative of German (Deutschland) Automobile
Manufacturers
Push Pull connectors
One-touch installation and removal
Reduced wiring time
Modules can be combined flexibly

The PC wiring system simplifies wiring between a PLC and all typesof connected equipment.

Reduction of 2, 000m³ per annum is possible. (Energy saving)
Pressure loss 1% or less (Nozzle diameter: 2.5)
Applicable nozzle
Nozzle with male thread, high efficient nozzle with male thread,
low noise nozzle with male thread, long steel pipe nozzle.

The new JSXFA series is a high performance pulse valve for reverse jet dust collector applications.
It has variable port sizes and available in threaded and compression fitting connections.
The heavy elastomer diaphragm allows JSXFA to greatly reduce vibrations
The Internal geometry allows for a shorter stroke and the larger diaphragm orifice for faster response time leading to reduced energy consumption.
10 million cycle life.
Reduced air consumption, MAX 35%
Peak pressure increased, MAX 15%
Temperature range of -40C to 80C

Piping: Flange type, flange body type, direct piping type
Orifice machining on the outlet is not necessary, so piping man
hour is reduced. (Flange body type)
Enclosure: IP65
Electrical entry flat terminal type terminal is IP40.
Applicable for high temperature: Fluid temperature 100
Flat terminal type added.
Controller dedicated for operation series VXFC

Since sealing tape is not required, there is no concern of insulation.
(Applicable for painting with high voltage)
Easy attachment/removal of piping in narrow spaces

For controlling coolants (cutting fluid) used in machine tools.
Maximum operating pressure: 0.5 MPa, 1 MPa
Air operated, external pilot solenoid

For controlling various fluids
Can operate with a wide range of fluids, such as air, water, oil, gas,
vacuum, etc., by selecting the body and seal materials.
Air operated, external pilot solenoid

Servo-mechanism allows precise and stable position control of cylinders.
Can be used as a cylinder position control unit for general industrial machines.

The lock-up valve is used if any air source or air supply piping linefailure occurs in the air operated process control line.Single acting, Double acting: retains pressure at the operating areaas emergency operation until the air source is recovered to its normal state.3 Port: Changes the supply port if a trouble occurs.

The air pressure in proportion to the current signal can be output.
Wide output pressure range/0.02 to 0.6 MPa
Fast response
Independent electric unit/Explosion-proof (flameproof) construction
Easy span adjustment

Integrates a quick exhaust valve and an exhaust throttle valve.
Supports the high speed operation of cylinders.

A holder for securing a speed controller (In-linetype) with One-touch fittings.
Universal mounting.

Maximum operating cycles: 10 million cycles
Stops transferred objects gently.
Lineup M6 to M27
Compatible with Series RB in terms of mounting.
Applicable models can be selected depending on the operating speed.
L type: 0.05 to 1 m/s
H type: 0.05 to 2 m/s
Short stroke type: 0.05 to 1m/s

Locking cylinder ideal for drop prevention when the air supply is shutoff. (Single-directional lock)
With auto switch (Series MDLU: MDLU)

Applicable to operation in micro-powder (10 to 100 m) /general environments.
Durability is 4 times stronger than the standard model in micro-powder
environments.
The overall length and mounting are the same as those of the standard model.
(Except for some models)
Grease film is formed on the piston rod surface to improve the durability.
Entry of dust and foreign matter is prevented.
The number of operating cycles can be improved even in general environments.

Can be used in environments where contact with water or coolant occurs.
With water-resistant 2-color indication auto switch
Suitable for factory machinery, food manufacturing machinery, car
washes, etc.

Integration of the compact guide cylinder (Series MGP) and a manual
turntable.
High precision bearings for smooth turning return movement
Table unit has positioning mechanisms for each 90 and 180 of
rotation.

Locking cylinder ideal for intermediate stops, emergency stops and
drop prevention. (Bi-directional lock)
Magnetic field resistant 2-color indication solid state auto switch
D-P3DW series mountable
With auto switch (Series CDNA2: CDNA2, CDNA2W)

Provides 10 to 20 times the energy absorption capacity of general
purpose cylinder (Series CG1).
Smooth cushioning from high speed operation (3000 mm/s) with
light loads and low/medium speed operation with heavy loads.
XC93 : With greater water resistance + stable lubrication function
5 times stronger against water (liquids) than the standard
model (Series RHC)

Reducing adhesion/quick extension
Smooth operation possible even at 0.5 mm/s (1 mm/s for 16 or smaller)
Minimum operating pressure is reduced in half. (Compared to previous version)
Improved functions (New structure equivalent to the standard models)
Interchangeable with the standard models
With auto switchSeries CDJ2X-ZCDJ2X-Z, Series CDM2X-ZCDM2X,
Series CDQSXCDQSX, Series CDQ2XCDQ2X, Series CDUXCDUX

Compact: Compared with the LESH, Workpiece mounting surface height:
Reduced by up to 12%.
Vertical work load: Increased by up to 50%
Lightweight: Reduced by up to 29%
Max. pushing force: 180 N
Positioning repeatability: 0.05 mm
Possible to reduce cycle time
Max. acceleration/deceleration: 5, 000 mm/S²
Max. speed: 400 mm/s
Compatible controllers: LECP6, LECA6, LECP1, LECPA, LECPMJ

Metal seal type
Air suppy to rotary/pivot shafts of turntables and robot arms
Low rotational torque: 0.003 to 0.50 Nm or less
Operating temperature: -10 to 80C
Allowable RPM: 200 to 3000 min^-1 (r.p.m)

Compact size without taking up space.
Easy installment just by putting tube reel.

Possible to secure an exhaust valve with One-touch fitting and One-touch
fittings

Possible to use in vacuum to 100 kPa. Body type: Totaled 51 models Thread material/Surface treatment(Treated or Non-treated): 2 types Selectable surface treatment: Brass(No plating), Brass + Electroless nickel plated Applicable tubing O.D. Round Type Metric 2, 3.2, 4, 6, 8, 10, 12, 16 Inch1/8'', 5/32'', 3/16'', 1/4'', 5/16'', 3/8'', 1/2'' Oval Type Metric 3.2, 4, 6 Inch1/8'', 5/32'', 3/16'' Connection thread MetricM3, M5, M6 R, Rc 1/8, 1/4, 3/8, 1/2 G1/8, 1/4, 3/8, 1/2 NPT10-32UNF, 1/16, 1/8, 1/4, 3/8, 1/2 Uni1/8, 1/4, 3/8, 1/2 Seal method Sealant/Gasket seal Face seal Gasket sealUni thread The production of the conventional KJ/KQ2 has been discontinued, and the model has changed to the New KQ2. Grease-free (-X17, -X29, -X39) and rubber material FKM (-X34, -X94) specifications are available with the current models. Click here for the current KJ/KQ2 series catalog.

Centralized distribution of supply air.
One-touch fitting installation without the use of tools.
Air output direction possible through 360.