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Pipe Conveyors

A pipe conveyor is a rubberized belt which is formed from a conventional troughed shape into a pipe, or tubular shape. Pipe conveyor technology has come far in the last 40 years or so and presently is on par with trough conveyor technology. As such, these conveyors can be compared. The choice of conveyor for any application should be weighed up against the specific criteria and objectives of each customer and/or site.

ELECON has designed , Manufactured , supplied , erected and commissioned Single pipe conveyor of 7.7 Km Length with 1500 TPH to Manikgarh Cement plant , Nagpur , Maharastra, India and same is working satisfactorily since it's installation in 2015.

Following are the major industries where Pipe Conveyor is used :

  • Bulk port terminals loading and unloading materials in environmentally sensitive areas.
  • The raw materials handling industry, e.g. transporting coal and ore.
  • The cement industry, conveying powdered cement or limestone rock.
  • In power plants, transporting coal and disposing of the ash.
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Stacker Reclaimer

Stacker Reclaimer is for stacking and wheel on boom reclaimer for handling bulk. For continuous stacking an reclaiming of crushed bulk materials, economics solutions can only be achieved by the use of combined bucket wheel stacker reclaimer. Elecon bucket wheel stacker reclaimermachine can stack the material to form the stockpile or reclaim the stockpiled material and feed onto themain line conveyor. ELECON Supplied Stacker cum reclaimer with 60 Meters boom langth at JSPL Angul.

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Wind Turbines

Elecon manufactures Wind Turbines in 60 and 50 hz frequencies with globally recognised technologies.

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ROLLER PRESS DRIVE PLANETARY GEARBOX

Shaft Mounted Helical Planetary Gear Box For Roller Press Drive

Torque Rating : 3, 000, 000 Nm

Reduction Ratio : 40 : 1 to 125:1

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INTERNAL GEAR ANNULUS

  • Dia. Up to 3000 mm
  • Width Up to 500 mm
  • Module Up to 32 mm
  • Quality Class Up to DIN 5
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Magnetic Seperator

PEL, Group company of ELECON supplies MAGNETIC SEPERATOR Magneticequipment for separation of tramp iron pieces. Air cooled, oil cooled and permanent magnet available up to 2, 400 mm belt width.

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HEAVY DUTY GEARED STIRRER

Heavy Duty Stirrer unit incorporates an extended bearing housing to accommodate a larger bottom bearing and increased shaft size, there by enhancing the unit capacity to absorb the high bending loads imposed during stirrer applications. This gear unit is compact with facility of top mounted pivoted platform where electricmotor can be directly mounted above the gear unit using belt tensioning device.

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LARGE WORM PAIR BALL MILL GEAR

Size: 20 to 54 worm pair for coal pulverize mill of coal fired Thermal Power station.

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Bucket Wheel Drive

Elecon Bucket wheel planetary gear units are available in various sizes ranging from 40to 460kw and reduction ratio ranging from 140 to 480.

These gear units are especially designed for bucket wheel drive of stacker-reclaimer machines.

The gear unit consists of Four to Five reduction stages comprising of bevel, helical and planetary being a last pair in the system.

The gear units are available in hollow shaft design with Shrink Disc and have a integral drive frame for mounting electric motor and brake, with necessary fork for fixing the torque arm.

The sun, planet and helical wheels are case hardened and ground to quality 6 as per DIN 3961-63. The annulus is made up of high tensile alloy steel, heat treated or nitrided depending upon power requirement. The spiral bevel gears having cyclopalloid tooth from are case hardened and lapped in pairs so as to ensure optimum tooth contact pattern during assembly.

The casing is of welded construction mainly in two parts made out of Fe 410 WA IS 2062. The bearing bores are machined with high degree of accuracy on CNC machines.

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Conveyor Idlers

Elecon has been manufacturing Conveyor Idlers for over 6 decades. Developments made and experience gained over the years have inabled us to offer most relaible and well-designed idlers for bulk material handling systems.

Our manufacturing programme covers idlers for capacities between 50 TPH and 24, 000 TPH and wide range of different types of idlers to handle coal, iron ore, fertilizer, lignite, cement and other such bulk materials.

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Metal Detectors

PEL , Group company of ELECON supplies Metal detector for detection of presence of Potentially demaging metel objects from materila over running conveyors

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Shiftable Conveyors

Shiftable conveyors, used at open-caste mines. Capable of handling materials at the rate of ranging from 6000 TPH to 20, 000 TPHand is suitable for belt widths upto 2, 400 mm.and up to 4.2 M/Sec belt speed .

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Belt Weigher

PEL, Group company of ELECON supplies microprocessor based electronic belt weighers incorporating the latest state-of-the-art technology for continuous weighing applications in cement, steel, chemical, petrochemical industries and coal handling plants.

PEL belt weighers consist of three major elements:

  • The weigh bridge assembly with precise strain gauge load cell/bending beam load.
  • The belt speed sensor assembly, and
  • The electronic cabinet often referred as the totaliser or the integrator.

Each serves a distinct function in the process of accurately weighing material moving on the belt. Different models of scale carriage are available depending upon the application, scale capacity and belt speed.

  • Capacities from a fraction of tonne to 10, 000 TPH.
  • Simple rugged and unitized scale assembly for easy installation.
  • Super precision stainless steel strain gauge load cell applied in tension for highly accurate load measurement.
  • Special trunion bushes to absorb normal shocks and transverse forces.
  • Weigh idler deflection less than 0.025 mm at full load.
  • Brushless digital tacho provides accurate measurement of speed.
  • Fully digital with microprocessor and battery back-up memory.
  • Fully automatic tare and span calibration.
  • Self-checking diagnostics for fault indications.
  • Special electronic calibration facility for frequent calibration checks without handling standard weights.
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Automatic Weighing & Bagging Machine

PEL manufactures electromechanical as well as electronic microprocessor based weighing and bagging machines for high speed automatic weighing and bagging of variety of materials such as fertilizers, food grains, sugar, cattle feed, PVC granules, cereals, coal, coke, chemical powder, flour, flakes, soda ash, etc.

Machines are designed and manufactured adopting the latest technological developments in the field of accurate weighing. The weighing and bagging machines are available in different models like gravity/belt/screw feeder or vibrating feeder tray. These machines are available as a net or gross model, in mild steel or stainless steel construction.

Electronic type microprocessor based automatic weighing & bagging machines incorporating highly accurate strain gauge load cells and latest state-of-the-art fully digital microprocessor controller are available for capacity upto 900 bags/hour with an accuracy of 50 gms or better over a range of 25 kgs to 100 kgs as well as jumbo bags of 1 tonne.

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BUCKET WHEEL RECLAIMER

The Reclaimer unit can reclaim various type of material from pile on both side of the track and discharged onto the boom conveyor by the bucket fitted to the bucket wheel body and, the Boom Conveyor feeds the material onto the main-line conveyor.

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Elevator Traction Machines

Techanical Specification:Various Sizes covered with 3 Passengers to 26 Passenger Capicity with cabin speed from 0.75ms to 2ms. with roping 1:1.
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Turbo Gear Unit

High Gearing quality and tooth flank modification adapted to actual tooth load allow for extremely high pitch line velocity.
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Bogie Drive

The boggie drive unit consists of double side helical and at the center a worm gear unit which is specified as double Heli-worm gear unit.
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Sugar Mill Drive

Planetary Gearboxes have much higher mechanical rating compared to parallel shaft Gearbox as the power being transmitted gets equally distributed among three to five streams in each stage thus reducing the induced stresses which very much optimizes the size as well allows to accommodate higher ratio to eliminate open pair.
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Bridle Gear Unit

Elecon has developed as special prupose custom built gear box for Bridle Drive and sheet Mill application. This has two input and two output shafts having independent gear trains driving the output shaft in opposite directions with variation in power input.
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  • Anand Sojitra Road Vallabh Vidyanagar - 388120 Gujarat., India
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