Fortune Engineers Mahesana, Gujarat

A Battery Casting Plant for Cisterns consists of a Casting Bench with central slip slurry and a pipeline system. 7 moulds are arranged on the casting bench. The two mould parts are let vertically suspending in special tightening devices on the casting bench and in the lifting frame. Parallel to the casting bench, depositing benches (Storage Racks) are provided at the outside, serving for depositing the demoulded pieces.The slip slurry of the individual moulds is done by means of pipelines arranged below the casting Bench and controlled by corresponding valves, each single mould is connected to the pipeline system by means of a plastic hose. The slip slurry is done via an overhead tank which is filled up again during the casting procedure.

We are instrumental in bringing forth a comprehensive range of Fully Automatic Fly Ash Brick Plant , which is precisely engineered to suit the specific requirements set by the industry. Our Fully Automatic FlyAsh Brick Plant is manufactured using high grade components making them highly durable in nature. Specifications Based on Hydraulic Powder compacting technology Has fully automatic programmable functions Use of imported PLC System High output speed Adoption Of Following Systems Mechanical system & Hydraulics Electronics Instrumentation & controls Productivity Model FEBP - 03 Brick Size 230x110x75 mm 190x90x90 mm No of Bricks per stroke 6 7 No of Stroke 5 5 No of Bricks/min 30 35 No of Bricks per Hr 1800 2100 No of Bricks /Shift ( 8 Hrs) 12240 14280 No of Bricks/Day 24000 2800 Note No of Bricks /Shift ( 8 Hrs) : PLF of 85% No of Bricks/Day : 2 Shifts per day Production Process of Automatic Hydraulic Brick Press Plant Raw Material feeding Manual feeding/Volumetric Control Mixing Batch type intensive rapid mixing with manual water feeding. Brick Production Powder compacting technology with PLC controlled system to give sufficient pressure for inter-molecules bonding Green Production Handling Manually on Pallets Green Product Curing Manual Curing System By Sprinkling Water jets Bricks Specifications Particulars Value Unit Remarks Brick Weight 2.7-3.2 Kgs Size 230x110x75 mm 2.3-2.7 Kgs Size 190x90x90 mm Compressive Strength 70-90 Kgs/cm 2 Recipe is optimized to achieve it. Water absorption 15-20 % Depends on composition Composition Particulars Range % Fly Ash 60-70 Sand 15-25 Cemen 5-10 Lime 10-12 Zypsum 2-5 Stee Plant Slag 10-30% Note The recipe can be set based on any of this available materials/waste to achieve the desired strength level. Manpower Requirement for Automatic Fly Ash Brick Plant Activity Skill level Skilled Semi Unskilled Supervisor/Operator to operate all equipment 1 - - Operator for Feeding & Mixing Quality control - 1 - Raw material section & Curing - - 5 Green Product Transfer - - 5 Total 1 1 10

Fortune Engineers has reached the peak of success in Manufacturing and Supplying Semi Automatic Fly Ash Brick Plant . Semi Automatic FlyAsh Brick Plant that we offer in the market can manufacture bricks in different sizes as per the clients’ requirements. The size of the brick can be changed by altering mould set in 1-2 hour. Keeping the current market scenario in view; we have fixed reasonable prices for our Semi Automatic Fly Ash Brick Plant. Attributes Simple operation More number of bricks per hour Provided with Crompton/ Kirloskar/Std motors No rotary parts No use of electronics or instrumentation High achievable capacity of bricks/hr Long functional life Requirement Manpower : 10 - 14 Person Land : Minimum ½ Acres, Shed area 5x8 mts Productivity Model FEMBP - 02 FEMBP - 03 Brick Size 230x150x90 mm 230x110x75 mm 190x90x90 mm 230x150x90 mm 230x110x75 mm 190x90x90 mm No of Bricks per stroke 8 10 12 8 10 12 Stroke cycle 20 Sec 20 Sec 20 Sec 15 Sec 15 Sec 15 Sec No of Bricks/Hr 1440 1800 2160 1920 2400 2880 Achievable capacity Bricks/Hr 1008 1260 1512 1344 1680 2016 Production in 8 hour shift 8064 10080 12096 10752 13440 16128 Note : Achievable capacity Bricks/Hr : 70% PLF Production Process Raw Material feeding Manual feeding/Volumetric Control Mixing Batch type intensive rapid mixing with manual water feeding. Brick Production Powder compacting technology with PLC controlled system to give sufficient pressure for inter-molecules bonding Green Production Handling Manually on Pallets Green Product Curing Manual Curing System By Sprinkling Water jets Bricks Specifications Particulars Value Unit Remarks Brick Weight 2.7-3.2 Kgs Size 230x110x75 mm 2.3-2.7 Kgs Size 190x90x90 mm Compressive Strength 70-90 Kgs/cm 2 Recipe is optimized to achieve it. Water absorption 15-20 % Depends on composition Composition Particulars Range % Fly Ash 60-70 Sand 15-25 Cemen 5-10 Lime 10-12 Zypsum 2-5 Stee Plant Slag 10-30% Note The recipe can be set based on any of this available materials/waste to achieve the desired strength level. Scope of Supply for Semi Automatic Fly Ash Brick Plant Particulars Construction Features Purpose FEMBP-02 FEMBP-03 Pan Mixer Mixer with suitable regenerated Gearbox, having heavy duty Rollers. The entire inside body is provided with EN#9 liners For perfect mixing of ingredients to give consistency in Product quality. Cap 500 kgs 750 kgs - Motor 15HP Crompton/ Kirloskar/Std 15 HP Crompton / Kirloskar/Std - Belt Conveyor System 5 meter long Conveyor system with structure and 1 HP Electric Motor & Gearbox bottom Guide Support base, top discharge chute. - For holding & conveying mix material to Press Feeding Hopper, by the time the next batch gets ready in Pan Mixer. Feeding Hopper 500 Kgs 750 Kgs Hold up of wet mix in storage hopper gives the minimum time required to initiate Cementing Process of Ingredients, before the mix is subjected to high hydraulic Pressure, & for continuity of the operation. Hydraulic Brick Press Manual Lever operated Hydraulic Brick Press of 50 Tons loading capacity. The structure of the Machine is fully window cut type. The Machine is provided with Hydraulic Cylinders for Pressings : 1 No Ejection : 2 Nos Feeder Trolley : 1 No The Machine is provided with Dust covers for punch mounting Plate, ejection Cylinder assembly & Feeder Trolley The Machine consists of Hydraulic Power pack with Dowty make gear Pump with 10 HP CG or Standard make Motor, Standard make Hydraulic components & Italian make lever operated Valves Having 8/10 or 12 Bricks Cavities depending on selected Size. Loading Capacity 50 T 84 T Pressings Cyliners 1 No 2 No Ejection Cylinder 2 Nos 2 Nos FeederTrolley Cylinder 1 No 1 No Pallet Conveyor 10 feet long conveyor for transporting pallets, till they are handedled Ease of operation & time cushion for labour handling green product pallets.

Fortune Engineers has reached the peak of success in Manufacturing and Supplying Semi Automatic Fly Ash Brick Plant . Semi Automatic FlyAsh Brick Plant that we offer in the market can manufacture bricks in different sizes as per the clients’ requirements. The size of the brick can be changed by altering mould set in 1-2 hour. Keeping the current market scenario in view; we have fixed reasonable prices for our Semi Automatic Fly Ash Brick Plant. Attributes Simple operation More number of bricks per hour Provided with Crompton/ Kirloskar/Std motors No rotary parts No use of electronics or instrumentation High achievable capacity of bricks/hr Long functional life Requirement Manpower : 10 - 14 Person Land : Minimum ½ Acres, Shed area 5x8 mts Productivity Model FEMBP - 02 FEMBP - 03 Brick Size 230x150x90 mm 230x110x75 mm 190x90x90 mm 230x150x90 mm 230x110x75 mm 190x90x90 mm No of Bricks per stroke 8 10 12 8 10 12 Stroke cycle 20 Sec 20 Sec 20 Sec 15 Sec 15 Sec 15 Sec No of Bricks/Hr 1440 1800 2160 1920 2400 2880 Achievable capacity Bricks/Hr 1008 1260 1512 1344 1680 2016 Production in 8 hour shift 8064 10080 12096 10752 13440 16128 Note : Achievable capacity Bricks/Hr : 70% PLF Production Process Raw Material feeding Manual feeding/Volumetric Control Mixing Batch type intensive rapid mixing with manual water feeding. Brick Production Powder compacting technology with PLC controlled system to give sufficient pressure for inter-molecules bonding Green Production Handling Manually on Pallets Green Product Curing Manual Curing System By Sprinkling Water jets Bricks Specifications Particulars Value Unit Remarks Brick Weight 2.7-3.2 Kgs Size 230x110x75 mm 2.3-2.7 Kgs Size 190x90x90 mm Compressive Strength 70-90 Kgs/cm 2 Recipe is optimized to achieve it. Water absorption 15-20 % Depends on composition Composition Particulars Range % Fly Ash 60-70 Sand 15-25 Cemen 5-10 Lime 10-12 Zypsum 2-5 Stee Plant Slag 10-30% Note The recipe can be set based on any of this available materials/waste to achieve the desired strength level. Scope of Supply for Semi Automatic Fly Ash Brick Plant Particulars Construction Features Purpose FEMBP-02 FEMBP-03 Pan Mixer Mixer with suitable regenerated Gearbox, having heavy duty Rollers. The entire inside body is provided with EN#9 liners For perfect mixing of ingredients to give consistency in Product quality. Cap 500 kgs 750 kgs - Motor 15HP Crompton/ Kirloskar/Std 15 HP Crompton / Kirloskar/Std - Belt Conveyor System 5 meter long Conveyor system with structure and 1 HP Electric Motor & Gearbox bottom Guide Support base, top discharge chute. - For holding & conveying mix material to Press Feeding Hopper, by the time the next batch gets ready in Pan Mixer. Feeding Hopper 500 Kgs 750 Kgs Hold up of wet mix in storage hopper gives the minimum time required to initiate Cementing Process of Ingredients, before the mix is subjected to high hydraulic Pressure, & for continuity of the operation. Hydraulic Brick Press Manual Lever operated Hydraulic Brick Press of 50 Tons loading capacity. The structure of the Machine is fully window cut type. The Machine is provided with Hydraulic Cylinders for Pressings : 1 No Ejection : 2 Nos Feeder Trolley : 1 No The Machine is provided with Dust covers for punch mounting Plate, ejection Cylinder assembly & Feeder Trolley The Machine consists of Hydraulic Power pack with Dowty make gear Pump with 10 HP CG or Standard make Motor, Standard make Hydraulic components & Italian make lever operated Valves Having 8/10 or 12 Bricks Cavities depending on selected Size. Loading Capacity 50 T 84 T Pressings Cyliners 1 No 2 No Ejection Cylinder 2 Nos 2 Nos FeederTrolley Cylinder 1 No 1 No Pallet Conveyor 10 feet long conveyor for transporting pallets, till they are handedled Ease of operation & time cushion for labour handling green product pallets.