Other Products / Services #662877

Ganesh 2 deck and four deck sievers are designed to sieve two or four different grades of sands. These are special machines manufactured as per customer requirement. Pan is designed to ensure that no mixing of grades is possible.
Easily moved at any corner of foundry
Available in single, double & three deck models
Capacity : 3 TPH
Motor : 1 H.P.

Ganesh shell core shooter ( Top shooting with roll over )
Plate size :400*800, 500*900
Core size :Medium to big cores
Core volumes :Medium to large
This machine is best suited for aluminium Die Casting Industry
The core can be hollowed out easily hence decoring is easy

Ganesh quality machines is one stop solution for our customers for the installation of resin sand coating plants. We not only sell our products but we guide our customer to select the proper process. Our team of expert can design complete plant for the customers with focus on flexibility and Process control. Our customers do have a competitive edge over the competitors.

Automatic Deburring, Gluing, Handling, Transportation
Scada system for Core shops
Monitoring Consumables, Inline Costing, Data Logging
Low Cost Automation Solutions

Plate size:200*300, 300*400, 500*600600*800, 800*1000
Single as well as Twin station machine can beproduced in all these sizes.

Special features :Rigid constructionProven hydraulic systemPLC based control panel

To protect the environment from waste foundry sand and to make easy availability of raw sand into the system, thermal reclamation of the sand is the best option.
Foresighting the need of quality product in thermal reclamation, ganesh quality machine has joined hands with German manufacturer Frder - und Anlagentechnik GmbH (FAT), founded in 1973, and acting as plant manufacturer worldwide.
FAT is characterised by quality, technological progress with ground-breaking developments and a well thought-out customer service strategy.

Thermal reclamation : reclaim with new sand quality
Environmental protection, sparing use of raw materials resources and higher demands on casting quality make a continuous improvement in processes necessary. Because of this economical, reasonable and sustainable recycling is becoming more and more important. By using the thermal reclamation plant rests of organic binder, which have still remained on the sand grain, get burned away. Due to the low height of the sand layer within the oven, every sand grain has contact to the flame at all times and the German rule concerning the exhaust gases "TA-Luft" is observed. Also fine sands can be reclaimed. The produced reclaim has a loss of ignition of up to 0, 1%.
The installation of the FAT thermal reclamation plant offers the following advantages to our customers : a) In the by pass, generating new sand from reclaim. This generated new sand can be added flexibly to the reclaim, which means a reduction in total loss of ignition (LOI) within the sand system b) Treating used sand, which used to be discarded, in the way that the thermal reclaimed sand can be used as new sand

Cost reduction by thermal reclamation
The FAT thermal reclamation plant is the possibility to minimize the part of new sand as well as the quantity of used sand to be landfilled. In this way the acquisition costs for new sand and the disposal costs for used sand can be reduced by up to 95%.

Your savings potential per year :To generate new sand from excess used sand! With assumed costs of
40 per t new sand and
40 per t expenditure on disposal
thermal reclamation allows for a potential of savings for 8 t new sand per day - approx. 100.000 /year
16 t new sand per day - approx. 240.000 /year
30 t new sand per day - approx. 480.000 /year

Further advantages of the application of thermal reclaim :
higher size accuracy of castings
better casting surface
lower fettling effort
less waste
lower demand for binders

Ganesh ladle preheater find application in heating refractory linings of bottom pouring and lip pouring ladles.
Ganesh ladle preheaters are available with oil, LPG, gas fired options.

Salient feature:
Saves fuel and time by ensuring ladle lining is ready to receive molten metal.
It helps to prevent blows due to dried or poorly heated lining.
It improves metal quality by reducing heat losses from metal.

• Over the years foundry industry have advanced in all departments like molding, casting, core making but need of quality metal finishing product is never resolved.
• Finishing has always been the bottle neck operation in foundries.
• To offer a perfect finishing product for our customers we have collaborated with Italian company TREBI a leader in offering customized solution to the metal finishing applications like cutting, deburring, grinding polishing. With more than 30 years in the business and more than 400 installations worldwide Trebi is the perfect partner in resolving finishing problems.
• Trebi is not just a robot applicator, but machine builders Trebi is involved in mechanical design, electrical design, software programming, machining of all components, building, service in short everything out from one hand.
• Today trebi can offer its customers perfection in cutting, deburring, grinding and polishing application
• You can expect following benefits after installating trebi systems like : Margin incrementmProcess simplification, safety, less occupational injuries process traceability, no rejection and quicker deliveries.
• You can expect your most troublesome area like fettling can become your profit centre for the organization.

Pneumatic Moulding Machine is a modified version of pin lift hand moulding machine.This machine gives added advantages of costly pneumatic moulding machine in minimal cost. This is proven design. This machine is used in small and medium foundries where ramming is manual.

Gravity die casting machine is specialized for nonferrous metals like aluminum, lead and copper alloys with wide range of options available to meet the need of foundries. The machine is a "C" Frame type structure, fabricated out of steel plates with one fixed plate and one moving plate guided by four rear guide bars made up of hard coated chrome bars and supported by bottom slides to take heavy die weight. Both plates are provided with core extractor or ejection of the castings.

This machine is ideal for low to medium batch size Flexibility in core box size or parting type.Suitable for batch type production, Cores up to 8 to 10 kg can be easily produced, Amine gas purging controlled by timers.

This machine is best suited for aluminium Die Casting Industry The core can be hollowed out easily hence decoring is easy

This is most popular design for large production of centrifugal liner. The main die is driven through v belt. The coating of shell sand is made in sleeve in which liner metal is poured. By this machine good quality of liner is obtained.

Complete automatic mixer : 100, 200, 300 kg capacity.
Special features :
Automatic addition of additives,
Sand weighing and batching system,
SCADA system
Automatic track line System.
Direct transfer from truck to machine hopper
No manpower required.
Supporting machines:
Sand hopper, bucket elevator
To reduce the core rejection and binder consumption Ganesh quality Machines Pvt Ltd has come up with a new product.Our fully automatic core sand mixing systems allows our customers to have perfect control over the binders used. Accurately weighed Sand and binders reduces rejection significantly. We can design complete turnkey systems right from sand emptying from truck to binder transfer and dosing. Our rigid systems allows our customer to have perfect mixing systems without any operator interference. Ganesh quality machines can support our customers in designing core shop layout and sand transfer trolley and tracklines

Plate size :300*400, 400*600, 600*1000
Core / Mould size :Medium
Core / Mould volumes :Medium to high
Movement of bottom half on four guide bar.
Pneumatic ejection at top and mechanical at bottom.
Pneumatic operation.
Can be supplied with automatic sand feeding,
Core unloader can be provided

We are leading manufacturer, supplier and exporter of huge range of Swing Frame Grinder.

 

Ganesh swing frame grinder is designed to withstand heavy loads. The bearing housing is clamped to the heavy tube and guard. The main body is constructed from heavy seamless tube. The spindle is dynamically balanced. The design is precisely made to make the machine vibration free. Belt tensioning is provided.• Complete is dynamically balanced• Belt tensioning arrangment is provided• Capacity: 12”, 14”, 16”, 24”• Motor : 5, 7.5, 10 & 15 HP

 

shell moulding machine has made a revolutionary change in shell moulding production. We are Indians largest manufacturer and exporter of four station shell moulding machine. Four stations automatic shell moulding machine is designed precisely and constructed for the huge production of moulds. The machine consists of square rotary tables and one match plate on each side of square. The rotation consists of fast speed and slow speed with brake system controlled by limit switches. In the four stations, the sub stations are : investment, preheating, after heating and ejection. Only one operator is required to operate the machine. The bucket elevator is installed on one side of the machine in which the sand is elevated to the top hopper for sieving. Below the top seiver hopper is mounted, with pneumatically operated butterfly valve.

snagging grinder is designed rigidly and precisely. Main shaft is rotated in double row ball bearings. The shaft can take both heavy radial and axial loads. The motor is mounted at bottom. Rigid guards are provided on two sides of wheels. Bearings on main shaft are made dust proof with seals.

Ganesh shell moulding machine has made a revolutionary change in shell moulding production. We are Indians largest manufacturer and exporter of four station shell moulding machine. Four stations automatic shell moulding machine is designed precisely and constructed for the huge production of moulds. The machine consists of square rotary tables and one match plate on each side of square. The rotation consists of fast speed and slow speed with brake system controlled by limit switches. In the four stations, the sub stations are : investment, preheating, after heating and ejection. Only one operator is required to operate the machine. The bucket elevator is installed on one side of the machine in which the sand is elevated to the top hopper for sieving. Below the top seiver hopper is mounted, with pneumatically operated butterfly valve.Continuous cycle process.Cycle time : 50 sec / shell approx.PLC control.

Ganesh dump box automatic shell moulding machine is easy in operation, it increases production, gives Accuracy, finish and reduce rejection. This machine is equipped with turnover type dump box with spindles running in ball bearings. The pattern plate is clamped on the dump box by spring loaded clamps which are self actuated by cams. The reduction gearbox and motor drive the machine by heavy duty chains. Ejection mechanism is operated by a pneumatic cylinder. The top heating oven is operated by pneumatic cylinder. Heaters also provided under the pattern plate.
Auto shell moulding machine (turn over type dump box model)
Plate size : 300*450, 450*600, 500*750

Ganesh rotary sand drier is specially designed to improve the quality of sand which ultimately reflects in quality and economy of castings. Moisture is removed from sand effectively. Ganesh sand drier is sturdy in design and rigid in construction. The drum body is specially designed to withstand high temperature of firing unit. To avoid the heat loss drum is wrapped with asbestos sheet. This machine is designed to for maximum sand drying capacity in minimum time. The sand is conveyed from one side to other with fin type screw conveyor. The drum is rotated on rollers. Requires less floor space and minimum oil consumption. Cone type sand drier and double drum type sand drier are also available.
Capacity : 1 ton per hour to 5 ton per hour
Designed to improve quality of sand which ultimately reflects in quality & economy of casting
Fuel - Diesel, Kerosene, Crude Oil & LPG etc
Available in compact double drum type design
Requires less floor space & min, oil consumption

Ganesh fluidized sand cooler is specially designed to have a dust free return sand at constant temperature ensuring good mould quality.Ganesh fluidized sand cooler gives rapid and efficient cooling of sand.Capacity 1Ton per hour to 20 ton per hour.

Ganesh portable vibratory sand siever is specially designed for small foundries. The salient feature of this machine is that it can be moved easily moved at any corner of foundry. The pan is suspended and vibrated with unbalanced weight. The pan is designed in such a way that sieved sand goes in one direction and unsieved sand goes on other side.
Easily moved at any corner of foundry
Available in single, double & three deck models
Capacity : 3 TPH
Motor : 1 H.P.

Ganesh sand mixer is proven design. Specially designed s - shaped blades ensures that sand mixing takes place in minimum time.

Ganesh sand mixer blades are exchangeable. These blades are hard spot welded which prevents the blades from wear.
Weighing and mixing of material are automatically controlled.
Ganesh co2 sand mixers and Ganesh no-bake sand mixers are also available
Capacity 50 kg to 1 ton
Fully automatic nobake sand mixer with automatic weighing system.

Ganesh pneumatic conveyors utilizes air pressure to move sand or other free flowing granular materials through pipe in a dense mass at relatively low velocity.

Salient Features :

Compact and fully automatic with PLC control.
Less air pressure is required.
Less wear on pipe and pipe fittings.
Low maintainance.
Lowest energy consumption compared to other way of transportation.
Capacity : 1 ton- 10 ton per hour.

Ganesh tumbling barrel is proven design. This machine is fabricated with thick plates, flats and channels. The vbelt pulley is provided on one side of barrels. The main shaft is rotated in oil lubricated bush bearing. The barrel is driven through v-belts so jerks are avoided, the barrel can be provided with dust extracting system. The different sizes of tumbling barrels will be supplied as per customer requirement

We deals in manufacturing, supplying and exporting of wide range of Portable Siever.

A prominent manufacturer and supplier of huge range of polygon siever.

We deals in manufacturing, supplying and exporting of wide range of sand mixer .

We are leading manufacturer, supplier and exporter of huge range of Hand Moulding Machine.

We are well known for manufacturing, supplying and exporting of wide variety of drum type sand siever.

A prominent manufacturer and supplier of huge range of electric core oven.

We deals in manufacturing, supplying and exporting of wide range of Centrifugal Air Blower.

We are well known for manufacturing, supplying and exporting of wide variety of Pneumatic Conveying System.

A prominent manufacturer and supplier of huge range of Intensive Sand Mixer.

We deals in manufacturing, supplying and exporting of wide range of Sand Cooler.

We are well known for manufacturing, supplying and exporting of wide variety of Sand Drier.