Other Products / Services #234831

GMP's double glazed cleanroom windows are available in GI powder coated and also in Amuminium powder coated form. These windows are flushed on the cleanroom side as per the GMP norms.

GMP is a complete solution provider in terms of all types of Building Management System on turnkey basis or as per your requirement.

 

A building management system (BMS), otherwise known as a building automation system (BAS), is a computer-based control system installed in buildings that controls and monitors the building's mechanical and electrical equipment such as ventilation, lighting, power systems, fire systems, and security systems.

 

Nowadays it is hard to imagine a modern building functioning without an effective and reliable management system that is capable to ensure safety and comfort for people living or working in the building, as well as an efficient and reliable maintenance and optimization of resources used.

 

In order to increase operational and energy efficiency, GMP can successfully integrate, install and maintain building management systems and provide life cycle support for facilities like yours, making it easier to increase comfort, safety and security for your occupants.

 

We offer a scalable range of building management and intelligent building solutions and services — from individual subsystems to fully integrated intelligent buildings — that reduce risk while delivering world class operating and energy efficiency. 

 

The specialist team of GMP can integrate the followings

• Lighting
• Heating, ventilation and air conditioning (HVAC)
• Fire, smoke detection and alarms
• Motion detectors, CCTV, security and access control
• ICT systems
• Lifts
• Industrial processes or equipment
• Shading devices 
• Smart meters

 

Building management systems help building managers understand how buildings are operating and allow them to control and adjust systems to optimize their performance. As well as collating data and allowing ease of control, BMS can help; visualizedata, automatically generate reports and create alarms and alerts when parameters are exceeded, failures occur, or with prognostic systems, when failures are likely to occur.

 

BMS can help

• Give better control of systems and conditions
• Data gathering and report generation
• Increased productivity
• Allow better informed response to complaints
• Allow allocation of operating costs within a business or to tenants 
• Allow more targeted use of resources for replacement and maintenance of equipment
• Early detection of issues
• Reduced operating costs and carbon emissions
• Improved equipment life
• Improve safety

 

With GMP, you can adopt a single point of control by integrating new and existing building systems through affordable and customized solutions.

BMS with open architecture and Lonworks / Bacnet compatible DDCs Pharma Suite : 21 CFR Part 11 compliant validation software.

GMP modular partitions are being used in the cleanrooms throughout the world in a wide range of applications from API manufacturing to Sterile manufacturing units. The system is readily adaptable to meet the requirements of all the cleanroom classifications as determined by the latest GMP guidelines used in respective pharmaceutical applications.

 

A complete range of partition walls and ceiling systems (walkable and non-walkable type) are available to meet the technical requirements of the controlled environment rooms.

 

GMP Panels are resistant to abrasion, chemicals and reagents used for fumigation, steam, water, artificial and UV light. The panels are non–combustible, non–shedding, water and fire retardant.

• Panels have good impact resistance
• Panel surface emits no particles
• Panels have an appropriate balance of hardness and flexibility
• GMP Cleanroom panels are manufactured with metal frames in the periphery
• GMP cleanroom panels are installed using interconnecting profiles (metal inserts)

 

Material of Construction :

• Powder Coated GI (PCGI)
• Pre Painted GI (PPGI)
• Stainless Steel  (SS-304)
• Glass Reinforced (GRP)

 

Various insulation options available :

• Poly Urethane Foam (PUF)
• Polyisocyanurate (PIR)
• Mineral Wool (Rockwool)
• Papercore honeycomb

GMP Metal Doorsets are available in different configurations to satisfy the client’s requirements and its applications in various fields like cleanrooms, fire-rated doors, industrial doors etc. In addition to the single leaf and double leaf doors with removable door over panels;  borrowed light and glazing can be introduced wherever required.

 

GMP Metal Doorsets are specifically tailored to the requirements of the client with special attention being paid to the use of galvanised steel / SS304 throughout the door.

 

The doorsets are capable of accepting glazing in many configurations with air vents, louvers and a wide range of hardware.

 

For the cleanroom applications of doors all the accessories used in the cleanroom doors are suitable for cleanroom applications.

 

Fire Rated Doors

• Fire Rated Doors Available in fire resistant levels up-to 2 hours all tested to BS 476 Part 20 & 22, IS3614 (Part 2)
• Our fire doors are tested and certified by CBRI (Roorkee), Warringtonfire (UK) and UL (USA) and CE.

 

Ironmongery : The Complete fire rated Ironmongery is used in our fire rated doors which is sourced from renowned manufacturers.

GMP Technical Solutions develops bonding, sealing, damping and reinforcing solutions for the Pharmaceutical & related industries, for manufacturing, Packing & Stores.

 

Epoxy flooring is a very critical application in any Pharmaceutical industry. Classification of the Cleanrooms and cleanliness is also based on flooring and cleanliness. GMP Technical provides different types of epoxy flooring for different application, like for Stores, manufacturing areas, Corridors, Packing halls & Quality control.

 

The skilled technicians and world class material is our strength, we use ecofriendly material for epoxy application and a wide range, from standard coating to self levelers & very high chemical resistant antistatic floor to suit every production pattern.

 

GMP Technical has excellent physical and human infrastructure in place to cater to the diverse need of client in the most efficient way. Together with our best known manufacturers in the industry, we provide the best products in the market. The logistics we adopt are fool proof and can take up every job on priority. Backed by team of excellent engineers, supervisors, experienced quality controllers and workers, we ensure that best quality flooring is delivered in given time frame to the clients.

 

We also use wide range from Urethane floor, coating, self levelers & screeds with very high chemical resistance and thermal stability for very tough industrial environment, highly sustainable for wet process areas.

We at GMP understand the stringent compliance requirement of cleanroom industries.

 

One of the core component of any such facility is industrial Utilities which has to be designed and delivered considering various international standard. GMP has an extensive experience of more than 700 projects globally which benefits the client in setting up the optimized Utility system as per current National and International guidelines.

 

We undertake Utilities work from concept to commissioning which includes URS, System Design, Procurement of Equipment, installation, testing and commissioning and Validations.

 

We at GMP analyse your requirements. We design and select the right system for you.

 

We design and execute the following Industrial Utilities :

• Compressed Air System
• Industrial Steam Generation and Distribution System
• Purified Water System
• WFI System
• Vacuum System
• Hydro-pneumatic System

GMP working benches / tables are manufactured with GPSP Sheets duly powdercoated. The table top is made of Granite/ epoxy resin or phenolic resin which resists heat, water, mostchemicals and corrosion. Partitions of the shelf make the equipment and tools easy to display. Meanwhile, the laboratory table leads the convenience for people both side to get things on the shelf.The modules are so designed that they can be fitted either to the pedestal system or theflexible system with considerable ease. Drawers & Shutters are with S.S. or Brass handle. It comes with electrical raceway suitable for  lab application including data & telephone provision.

 

Technical Specification :

• For storing devices and chemicals in accordance with DIN EN 14727
• For working heights of 750 mm & 900 mm
• Not suitable to store the flammable liquids, gas cylinders and self-igniting or self-decomposing
• Not suitable for storing acids and alkalis
• Large no. of available variants for fast access and safe storage in the laboratory
• For maximum flexibility in the laboratory, we offer a large variety of cabinet / under bench unit. Pushed in under bench units (Either Movable or on Plinth) with their own supporting structure.

 

Specialized Accessories : The Aluminum flush type handles without joints are resistant to chemicals and easy to clean.  Our suspended cabinets are fastened to the service spine or wall without a visible gap.

 

Hinges, Lock & Slider : We do provide the”Hattich / Hafele” German make Hinges, Lock & Sliders, to get the long life service.

 

Surfaces are well protected : We do provide the Epoxy duly powder coated GPSP sheet with minimum coating layer of 80 Microns.

Storage will consist of base frame with SS hinges , 5mm toughenedglass doors / Solid doors , SS Handles & adjustable shelves.

 

The storage cabinet is ideal to store Toxic laboratory solvents & chemicals inside the laboratories, P. P. trays are provided for long life of shelves, , Doors  are provided with 5mm toughened/ Safety  glass , In some of the critical chemical application, Exhaust port on top along with blower  is been provided  & their size can be altered as per Requirement.

 

Material of Construction :

• Storage Panel : Min. 20 SWG GPSP Sheet
• Storage doors/shutter Panel: Min. 22 SWG GPSP Sheet
• Adjustable Shelves: Min 20 SWG GPSP Sheet
• Inner lining Sheet (For, Chemical Storage): Phenolic Resin Laminated Construction
• Adjustable Shelves (For, Chemical Storage, Chemical Storage Unit): Poly Propylene

In accordance with the recommendations from International Standards, GMP establishes a Commissioning and Qualification plan based on Risk analysis that permits the classification of the various systems and its components depending on their impact on final product quality. We have specially trained in-house professionals to perform demanding commissioning tasks and particle and classification measurements within the field of clean room technology.

 

Our service portfolio includes Calibration Services, Clean Room Qualification, Compressed Air Validation, HVAC Validation, PLC Validation, and Temperature Mapping Studies & BMS Instruments.

 

We take pride in being the sole service provider in India for Stage Mensuration of Anderson Cascade Impactor and NGI (Next Generation Impactor). 

 

Thus we have“The Total Compliance Solutions”to offer our clients and under our Turnkey Solutions offer client from Concept to Commissioning and Validation under single umbrella.

 

We has diversified to cater multi-functional business areas of Pharmaceuticals, API, Sterile Plants, Automotive Industries, Clinical-Research, R&D, Quality Control laboratories, Hospitals, Beverages and Aerospace industries in India. The continual improvement in the system is helping us to modify our self to cater our clientele.

 

Our Services are in Compliance as per USFDA, EUGMP, WHO, MHRA guidelines and GAMP 5 Compliance.

 

GMP of Technical Solutions Pvt. Ltd has an in-house subsidiary by the name QA Tech which is an ISO 9001:2015 certified company with NABL accreditation established in 2003. We are known for prompt, economical and reliable Calibration, Validation and Mensuration Services catering in all type of industries.

 

Keeping in mind our motto of achieving continually better levels of customer satisfaction, we maintains a very professional approach in its working and complies with applicableNational / International codes and standards. Above all, QA-Tech upgrades the knowledge andskills of its personnel through training to ensure continuous human resources development.

 

There are more than 200 highly skilled and experienced employees in this division.Our aim is to provide best in class calibration and Validation services with best price and ontime to our customers. We keep ourselves ahead of competition with our facilities andservices by updating our Primary Master instruments and by providing timely training to ourpersonnel.

 

Currently we have NABL Accredited calibration lab at Mumbai and GOA in India which is ISO 9001:2015 certified.

 

We are committed to continual improvementof our quality management system by following professional practices as detailed inQuality Manual in line with ISO/IEC – 17025:2017.

 

We offer our Clients following services under this division

• Instruments Calibration
• Hvac Cleanroom Validation & Qualifications
• Isolator Validation
• Compressed Air / Breathing Air / Nitrogen / Oxygen Gas Validation
• Validation / Purity Measurement
• Process (thermal) Validation
• Temp. – Rh Monitoring Studies
• Cold Chain Mapping
• Mensuration Activities
• Plc / Csv Validation
• Steam Quality Test (proposed)
• Tsi Make Non-viable Particle Counter Calibration

 

We Provide Validation and Calibration Facility in Various Industries like Pharmaceutical, Hospitals, Chemical, Food, teaching institute etc. and have a list of happy and satisfied clients who trusts us for their AMCs for Calibration & Validation. 

The anti-vibration table is designed for use in the laboratory or metrology room to provide suitable working conditions for devices that are sensitive to vibrations and shocks. The table comprises two separate parts – An internal working surface consisting of a large granite slab mounted on rubber shock absorbing mounts. An external service table with steel frame and adjustable leveling feet.

SOLID PANEL

• Width: 1000 mm & 1200 mm (Standard)
• Height: Upto 3000 mm
• Insulation: Rock Wool, PUF, Papercore Honeycomb
• Thickness: 80 mm

 

GLAZED PANELS

• Width: 1000 mm, 1200 mm (Standard)
• Height: Upto 3000 mm (Standard)
• Glazing: Single
• Thickness: 80 mm
• Types: Fully Glazed, Half Glazed, Top Glazed & Mid Glazed

 

STEEL DOORS / GLAZED DOORS

• Width: 900 mm / 1000 mm / 1200 mm
• Height: 2100 mm Module / 2500 / 2700
• Thickness of Leaf: 44 mm / 50 mm

 

ELECTRICAL CUTOUTS : Electrical service can be installed in the hexa 60 partition systems by removing the joint cover, skirting etc & exposing wirings

Weight : Solid panels have an average weight of 30 kg / sq.m.

Mobile Trolley is designed for transporting sterile products under ISO Class 5 (Class 100) particle free work area. The work area is continuously supplied with positive pressure HEPA filtered recirculated horizontal air flow.

 

General Specifications

• Two Stage filtration
• EU6 – Prefilter (95% down to 5 micron) for return air & fresh air intake
• EU14 - HEPA Filter (99.999% down to 0.3 micron) at supply position
• Statically & Dynamically balanced Motor-blower with suspension arrangement to reduce noise level
• Differential Pressure Gauge : 1 No.
• SS 304 removable Shelves
• SS 304 doors with double walled flush glass view panels
• SS 304 handle for mobility
• Battery back-up with inverter for 30 mins
• PU coated Lockable castor wheels
• ON/OFF Switches
• DOP Test Port

 

Options and Accessories

A wide range of configurations to suit any containment application :

• Velocity display with alarms (audible and visible)
• Filter blocked alarms (audible and visible)
• Explosion proof electrics for Flame-proof applications
• Blower tripping alarms (audible and visible)

GMP is experienced in delivering high-quality design-build projects globally. Its diverse portfolio and proven track record of successful delivery gives GMP a competitive edge to pursue large, complex projects in a variety of sectors.

 

The Electrical system is one of the key services in the facility which requires optimum distribution of power and illumination. It also covers the backup power distribution, to ensure seamless power supply and ensuring no break in any key process during the manufacturing. The integration of LV systems along with BMS system gives the user edge to Monitor, control and safeguard the facility with Minimum team.

 

We have a team of expert electrical engineers with vast experience, to undertake the Design, planning and execution of all project related works for Electrical and all electrical installation services being carried out by certified engineers and Technicians.

 

Our systems include HV Substations, Power panels, Sub distribution panels, cabling works, UPS systems, Generators and lighting and lighting control.

 

Services we offer

• High Tension and Low tension Electrical Works
• Power panel and Sub Distribution
• Backup power with Generators and UPS system
• Lighting Control
• Fire Alarm System
• Door Interlock System
• CCTV System
• Data and Telephony system
• Earthing and Lighting Protection

 

Design Standard we follow

• IEC
• NFPA
• IS
• Indian Electricity Rules 1956
• Indian Electricity Act, 1910
• Indian Factories Act, 1948

We at GMP understand the stringent compliance requirement of Cleanroom Industries.

 

Design-build creates efficiencies in the design phase, minimizing on-site labor. GMP combines its expertise with top engineering team to offer the advantages of design-build to our clients and satisfy their needs for world-class facilities. With vast knowledge GMP understands how to evaluate a project, provide economies within the planning and anticipate operating issues, while allowing itself to execute the work seamlessly.

 

The core component of any such facility is HVAC System which has to be designed and delivered considering various international standard. GMP has an extensive experience of more than 700 projects globally which benefits the client in setting up the optimized HVAC system as per current National and International guidelines.

 

We undertake HVAC work from Concept to Commissioning which includes URS, System Design, Procurement of High and low sides components, Installation, Testing & Commissioning and Validations.

 

We at GMP analyse your requirements and design and select theright system for your facility.

 

We provide the best solutions for the most demanding sectors viz

• Pharmaceuticals
• Cosmetics
• Chemical
• Food
• APIs
• Biotechnology
• Veterinary science
• Hospital sector
• Automotive sector
• Microelectronics

 

Why GMP

A team of engineers at your service

 

A specialized technical team will accompany you throughout the process.

 

GMP technical team is made up of engineers who are specialised in HVAC products and with extensive experience in the sector. They will develop your project as per Standard requirement or deliver the project as per consultant design, advising you throughout the entire process. All our installations are backed by an exhaustive study conducted by this team.

 

The necessary training for operation and maintenance of the system is provided by our expert technicians at the system start-up and commissioning, ensuring a full understanding of how the equipment works. Different training for different access levels to the system is taken into account and recorded and documented. Action options and limitations for the End-User, which are diversified according to the access level, are clearly highlighted during training.

 

Validation Master Plan

The standards of good manufacturing practice (cGMP) require special attention to risk assessment and verification procedures: “it is requirement of good manufacturing identify the activities of validation necessary to demonstrate control critical aspects of particular operations. The significant changes made to installations, equipment and processes, which may affect product quality, should be validated. A procedure for risk assessment should be used to determine the scope and extent of validation.”

 

The Validation Master Plan serves to make sure that all equipment, procedures, that may affect the quality or integrity or effectiveness of the product, are validated; it contains the general principles which comply during the validation task, and plans activities to be carried out for this purpose. 

 

Strict compliance with the regulations in force

• Environments controlled in accordance with GMP and FDA standards
• We work in compliance with the regulations of the European Good Manufacturing Practices (GMP) and the Food and Drug Administration Agency (FDA), of the US Department of Health

 

• Design Standard We follow
• ASHRAE (The American Society of Heating, Refrigerating and Air-Conditioning Engineers)
• SMACNA (Sheet Metal and Air Conditioning Contractors’ National Association)
• NFPA (National Fire Protection Association)
• IECC (International Energy Conservation Code)

We are offering clean room partition panelsgmp mono block/modular partitioning walls are fabricated by way of nominal 2 x 0.8/1mm galvanized/ss steel sheets, lock formed quality (lfq), minimal spangle with a zinc coating of 80-120 gsm. They are bonded with an polyurethane foam, honeycomb paper core or high density mineral wool, forming a rigid panel to modular widths of 100 mm to 1200 mm and up to 6000 mm in height. gmp modular walls have been installed in clean rooms throughout the world in a range of applications from high technology electronic manufacturing, biotechnology, food facilities to healthcare packaging. the system is readily adaptable to meet the requirements of most clean room classifications as determined by gmp grades used in pharmaceutical applications. Make up panels are produced within the sizing layout of the drawing. Panels are pure/epoxy polyester powder coated to 70-90 microns forming a smooth surface finish with 20/30% gloss level. a complete range of partition walls and ceiling systems are available to meet the technical specification of controlled environment rooms. Both ceiling/partitions are inert, non particle shedding, forming part of a clean room aseptic envelope to enable compliance with fda validation procedures and gmp standards. eco gi clean room partitionseco gi monoblock/modular partitions walls are fabricated by using nominal 2 x 0.6 mm pre-painted gi sheets. They are bonded with an infill of polyurethane foam/honeycomb paper core forming a rigid 60/80/100 mm thick panel to modular width of 1000 mm and up to 6000 mm in height. eco gi modular walls have been installed in clean rooms throughout the world in a range of applications from high technology electronic manufacturing, biotechnology, food facility to healthcare packaging.

The double glazed (Octa-P range) of office partitions is used for a better noise-reduction and other features like the integrated blinds etc.

 

SOLID PANEL

• Width: 1000 mm & 1200 mm (Standard)
• Height: Upto 3000 mm Single Lift
• Insulation: Rock Wool, PUF, Papercore Honeycomb
• Thickness: 80 mm

 

GLAZED PANELS

• Width: 1000 mm, 1200 mm (Standard)
• Height: Upto 3000 mm (Standard)
• Glazing: Double
• Thickness: 80 mm
• Types: Fully Glazed, Half Glazed, Top Glazed & Mid Glazed

 

STEEL DOORS / GLAZED DOORS

• Width: 900 mm / 1000 mm / 1200 mm Module
• Height: 2100 mm Module / 2500 / 2700
• Thickness of Leaf: 44 mm / 50 mm

 

ELECTRICAL CUTOUTS : Electrical service can be installed in the hexa 80 partition systems by removing the joint cover, skirting etc & exposing wirings

Weight : Solid panels have an average weight of 30 kg / sq.m.

Our Office Partitions are made from the finest quality glass that is sound-proof, elegant looking and available with different surface types, such as glossy and matte. The partitions have an aluminium frame which offers sturdiness to the structure.