Other Products / Services #2131921

Oil water separation is no more a hassle.Kleen SEP Oil Water Separators are of advanced design with world class features such as Disc filters/ Auto oil evacuation/On-line monitoring and are available in capacities ranging from 1000 lph to 200 m³/hour. Principles of Separation / Coalescence :

• First, oil and water are not soluble in each other. Even the so called soluble oils are really an emulsion not a true solution.
• Second, water is denser than oil or petroleum based solvents. Naturally, unless other factors interfere, oil tends to separate and float on water if given sufficient time.

Separation :Separating oil or solvents from water by mechanical means involves the application of some basic physical principles :

• by making the oil droplets larger (rises faster),
• by making the flow slower (get more time to separate), or
• by making the tank shallower (shorter average distance to rise to the surface).

All this assumes the flow in the tank is non-turbulent to prevent remixing the oil and water. Coalescence :Coalescence means coming together. It refers to small oil droplets coming into contact with other droplets and combining to form larger drops. In the dense coalescing media used in OWS the process is speeded up and oil separated out quickly. Technology :Oily water is pumped into the system by a centrifugal pump/air operated diaphragm pump, using a self levelling floating suction device that pulls in large amounts of floating oil along with water. The oily water travels through the Oil-Water Separator where oil is separated by coalescing media. The oil rises to the top of the separator and is continuously removed to an Oil collection tank on top of the separator and drains out continuously. Built-in simple back wash to clean the coalescing media in oil water separator is provided. Applications :

• Coolant tank tramp oil removal
• Component washing solution cleaning
• Compressor condensate water cleaning
• Ship bilge water recycling
• Rolling mill waste water.

We supply a range of Testing kits and instruments to measure and monitor oil condition. These Oil Testing Kits are extremely user-friendly and economically priced in which we deal is especially designed as per the industrial standards. We deal in variety of Oil Testing Kit such as Millipore Test Kit, Visco-gauge, Hydro-gauge and Laser Particle Counters.

• Millipore Test Kit : A handy kit which offers the easiest on-the-spot verification of the cleanliness level of oils as per NAS/ISO Classifications. It is designed as per ISO-4406 and NAS-1368 Formats.
• Visco-gauge : For on-the-spot verification of viscosity of most types of oils, with >95% accuracy.
• Hydro-gauge : To test the presence of moisture in oil. The output is in either percentage or PPM.
• Laser Particle Counters : We offer leading brands of On-line and Off-line Laser Particle Counters for accurate measurement of oil cleanliness.

As process chemistries became more complicated, the wastewaters generated also are becoming more complex and more difficult to treat. At the same time, regulations for discharge to sewer and surface water are becoming more stringent. Most wastewaters, such as waste coolant, have suspended solids in them made up of dirt, metal particles, and other contaminants including oils and chemicals. Because oils and metals react at different pH levels, separate systems for their removal are needed calling for many tanks and large floor space. This is where KleerSEP Wastewater Recycling System scores. Technology :Using step-by-step separation process, KleerSEP combines the techniques of straining out of bulk solids, coalescing to remove free floating oils, adsorption of microscopic oil, organic matter and smell by carbon treatment, flocculation of oily sludge out of waste water, dewatering of sludge, oxidizing residual oil and dissolved solids and also bacterial disinfection by ozonation, and polishing of output water by micro fibre filter to obtain clear water. Advantages :

• Vertical high-rise system needing minimal floor space.
• Low Total Cost of Ownership.
• No fine adjustments such as pH and constant monitoring of process.
• Handles shock loads with ease assuring consistent output quality
• Less than10ppm oil and 2.5mg/L of TSS in output water.
• Totally disinfected and clear water fit for reuse/disposal.

IFP is a process technology company with over 30 years core experience in re-refining of used lubricating and industrial oils. IFP started its technological journey in the year 1977 with technical collaboration with Indian Institute of Petroleum (IIP) Dehradun by commissioning 500 TPA adopting the conventional Acid Clay process. In pursuit of producing better quality and higher yield, IFP graduated its technologies from the Acid Clay process to 3 stage vacuum distillation process plant of 6000 KLA in 2005. IFP recognizes that oil has an amazing capacity to be recycled and reused indefinitely with no loss of quality. IFP is committed to conserve, recycle and re-use precious petroleum oil for the next generation. IFP conserves more than 4000 K.L lubricating oil every year. IFP has a long list of satisfied customers going back 3 decades who have benefited from its refining facilities. Used oil has been termed hazardous by Ministry of Environment & Forests, GOI and as per Gazette Notification the used oil has to be disposed to only registered recyclers approved by CPCB. IFP is registered with CPCB (Ministry of Environment & Forest), Ministry of Petroleum and Chief Controller of Explosives and is fully authorized to handle used oil. IFP Provides customers with professional quality and services :

• IFP purchases used oil on annual rate contract basis at the best market price.
• It has an efficient team in place to collect used oil.
• IFP undertakes job work whereby used oil generated by the industries is recycled and blended to bring it back to its original specifications. This innovative approach ensures reduction in expenditure of lubricants and more than 50% savings. It also means that customers do not generate hazardous waste.

Machines come equipped with filtration system. Then why do we need an additional filtration system such as Klarol!

• Machine Filters cannot remove contamination smaller than clearances of critical components
• Small percentage of water can also reduce component life which machine filters cannot remove.
• Machine filters cannot remove air bubbles that cause thermal oxidation of oil.

Therefore, it is important that an additional filtration system is required to maintain oil clean for optimum performance of hydraulic systems. Here, comes the role of Klarol Hydraulic Oil Cleaning System. Klarol System Cleans Oil In Two Stages :

• Stage-1 : Removes solids contamination by Depth filtration and Electrostatic attraction.
• Stage-2 : Removes water, fuels, entrained air and gases by evaporation.

Applications :

• Klarol can be used to clean oil as a mobile machine.
• Klarol can be installed directly on any machine as a by-pass oil cleaning unit.

Cleanliness Levels Of Oil :

• NAS Class 9 : indicates the particulate levels of hydraulic fluid as received from the refinery or oil supplier.
• NAS Class 7 : indicates the particulate level of hydraulic fluid required for most conventional hydraulic systems that do not include hydraulic pressure regulators or hydraulic servo-control valves.
• NAS Class 5 : indicates the particulate level of hydraulic fluid required for hydraulic systems when there are hydraulic pressure regulating valves and hydraulic servo-valves.

Utility : Klarol Oil Cleaning Systems can be utilized to clean almost all industrial oil such as :

• Hydraulic Oils
• Compressor Oils
• Transmission Oils
• Synthetic Oils
• Engine Oils
• Gear Oils
• Turbine Oils
• Honing Oils
• Water Glycol
• Kerosene & Any Other Industrial Oils

During quenching, the oil becomes contaminated with scales, soot & degradation products, which interfere with the performance of the oil and may result in unsatisfactory, surface appearance or lower physical properties, such as hardness, than specified. Removal of these contaminants by filtration or centrifuging is necessary to restore the oil to a satisfactory condition for trouble free quenching and good product quality. We supply Oilmax Centrifugal Oil Cleaning System all over the country. Sludge :One of the greatest problems with quench oils is sludge formation. The presence of sludge may cause non-uniform heat transfer, increased thermal gradients and increased cracking and distortion. Sludge may also plug filters and foul heat-exchanger surfaces. The loss of heat-exchanger efficiency can cause overheating excessive foaming and fires. Advantages of Centrifuge :Soot particles up to sub - micron level are removed from quenching oil. This results in better confirmation of cooling rate with TTD diagrams. Oxidation of oil is substantially reduced; hence frequent top-ups are not required. In absence of soot, dis-colorization of work piece is eliminated. Sludge is caused by Quench Oil Thermal and Oxidative Degradation. Applications :

• Quenching oil
• Furnace oil
• Wire drawing oil
• Gear oil
• Thermic fluids
• Engine oil
• Rust preventive oil and Stamping oil.