Grind Master

Aurangabad, Maharashtra

Grind Master has developed various NANOFINISH Attachments which can be mounted on variety of Lathes. They are sleek, compact and are available in different sizes as per requirement. These attachments convert an ordinary Lathe into high value superfinishing machine with minimal cost and efforts.   Options Coolant Filtration System Kit for Independent Attachment Kit for Machine Integrated Attachment Low film detection Sensing Applications Superfinishing Unit as an Integration into grinding / hard Turning Machines Superfinishing Unit for Workshops for Heavy Low Volume Manufactured Parts Rollers, hard chrome plated cylinders / rolls, paper mill rolls, rotogravure cylinders etc.

Features Grind Master NANOSMART Industrie 4.0 Enabled Controller Grind Master NANOFINISH Control System Modular Design – Compact, Energy Saving & Ultra User Friendly Optimised cycle times Quick Setup Change Quick Tooling Change Options These Machines are Customized to meet specific Customer Needs of Automation, Load/Unload, Size and much more.. Applications Microfinishing of Crankshafts : 200mm to 3.5 metres size Microfinishing of Camshafts : 75mm to 2.5 metres size

features grind master nanosmart industrie 4.0 enabled controller grind master nanofinish control system modular design – compact, energy saving & ultra user friendly optimised cycle times quick setup change quick consumable change options these machines are customized to meet specific customer needs of automation, load/unload, size and many more. applications superfinishing of automotive transmission parts : synchro cone, idle gears, armature shaft, stepped shaft, turbo charger shaft, transmission yoke and output shaft, superfinishing of gear pump shafts superfinishing of piston pins, cam follower, piston rods, brake pistons and vacuum pistons superfinishing & chrome polishing of rotogravure cylinders superfinishing/polishing of steering rack bars superfinishing of heavy diesel engine pins specialized superfinishing applications in aerospace superfinishing of flat surfaces of gear pump shaft, main shaft, balancer shaft and turbine shaft internal superfinishing centreless throughfeed superfinishing for pin type components .

Features NANOSMART Industrie 4.0 Enabled Controller Rugged Machine Build Specially Developed Software for Intelligent Grinding High Consistency Improved Quality Options These Machines are Customized to meet specific Customer Needs of Automation, Load/Unload, Size, Cycle Time and much more.. Applications Fettling Heavy Iron Castings including Cylinder Heads/Blocks, Differential Housings, Farm Equipment castings, Intermediate Case etc.

Robotic Deflashing of Aluminum Die Castings (both PDC and GDC) is a revolution for Aluminum Casting Industry. Using a Combination of Flexible Deburring Tools, Belt Grinding Tools, Gate Cutting Tools and Milling Spindles, Robotic Solutions from RCP and RMT Series fullfill a wide variety of process and configuration Requirements. Since its product launch in 2015, Grind Master Aluminum Deflashing Solutions have been very successful in a variety of applications. Most of the foundries till now were doing deflashing work manually. It is time consuming process as well as very hazardous for the workers’ health. With automation replacing manual process, foundries are achieving better productivity along with consistency in output.

Features Rugged Reliable High Performance System Robotic CAM Programming Software Options These Machines are Customized to meet specific Customer Needs of Automation, Load/Unload, Size, Cycle Time and much more.. Applications Sculpture making in various materials Machining cum Finishing of Heavy Engineering components like Marine Propeller blades Educational Purpose

Features Grinding / polishing force control Auto wheel wear compensation Single tool / multi tool systems Options These Machines are Customized to meet specific Customer Needs of Automation, Handling, Load/Unload, Size, Cycle Time and much more.. Applications Belt Grinding of Forgings such as Front Axle Beams and Connecting Rods Polishing of Hardware and Sanitary Parts Polishing of Automotive Parts Polishing of Bend Tubes

Features Multi – Tools Deburring Systems Automatic Wear Compensation for Brushes Options These Machines are Customized to meet specific Customer Needs of Automation, Handling, Load/Unload, Size, Cycle Time and much more.. Applications Deburring Engine Parts such as Crankshafts, Output Shaft (Cross hole Deburring), Cylinder Blocks/Heads and Connecting Rods Deburring Fuel Injection Parts such as Brake Piston and Vacuum Pistons Deburring Machined Components Deburring Automotive Components

Features Ultra user friendly machines Single machine useful to process large range of diameters Quick Setup Change Options Combination of Belts & Buffs customised as per application requirement Inlet / outlet roller support Auto load / unload Auto Wheel wear compensation Coolant System Dust Extraction System Applications Polishing of various round tubes of various metals like SS, MS, Copper, etc. Bright polishing of SS round tubes in tube mills Descaling of round bars Belt grinding and finishing of any round parts. Descaling / polishing of small size round parts. Heavy Grinding of Bars & tubes of Large Dimensions Finishing of Hydraulic Telescopic Cylinder Tubes Finishing of Hard Chrome Bars Belt Polishing of Nuclear Fuel Tubes Belt Grinding of Paper Tubes Rocker Arm Shaft Finishing Belt grinding of FRP tubes Descaling of wire rods Polishing of dust covers of shock absorbers, General round parts and gas spring piston rods Finishing of cylinders and piston rods. Belt grinding and finishing of round tubes, hydraulic piston rods etc.

Features Ultra user friendly machines Single machine useful to process large range of jobs Quick Setup Change Applications Deburring of punched and fine blanked parts like clutch plates and brake pads Polishing SS Square & Rectangular tubes – Hairline and Bright Finish Belt finishing of electrical iron sole plates, roti maker, Brass and steel lock plates and hardware Belt finishing of flat bars, square bars and hex bars Heavy grinding of flat bars and angles Polishing of Aluminium sections before anodizing Options Combination of Belts & Buffs customised as per application requirement Floating Head option Auto Job Reversal Inlet / outlet roller support Auto load / unload Auto Wheel wear compensation Coolant System Dust Extraction System

Features Custom built machines with various options as per the application Roller table construction with hardened steel contra-roller enables finishing of thin sheets Capable of achieving Hairline, Brush Finish on Sheets / Coils Applications: Finishing of SS sheets and coils Belt finishing of flat surfaces which are large in size and lower production volumes Finishing of Punched, Laser cut, Waterjet cut and Plasma cut parts Finishing of Control panel boxes, signage, weighing scale boxes, etc. Options Combination of Hairline Head / Abrasive Belt Head / Brush Head customised as per application requirement Auto load / unload Coolant System Dust Extraction System PVC Coating Machine Trolley for moving sheets

Features Ultra User Friendly Machines Unmatched Productivity Uniform Polishing Quick Setup Change Options Robotic Load/ Unload for Automatic Machines Auto Wheel wear compensation Auto Compound Spray System Dust Extraction System Applications: Tiffin Box Polishing Casserole SS cookware and pots Polishing Aluminium Pressure cooker Polishing SS Pressure Cooker Polishing SS Poha Plate Polishing SS/ Aluminium Lids & plates Polishing Polishing Lid of inner lid type cooker SS Mixi/chutney bowl Polishing Small size plates and Katories polishing SS Water filter body Polishing Hard Annodised cooker and cookware polishing Lid/ Thali Polishing Polishing

Features Ultra User Friendly Machines Quick Setup Change Easy to Operate and Maintain Applications: All kinds of manual belt grinding applications All kinds of manual buffing processes Turbine blades-concave & convex surface grinding Cutlery forks belt grinding Fuel tank weldment grinding Rough grinding and finishing of all kinds of rollers and refurbishing of rollers Belt finishing of cam profiles & all kinds of cylindrical jobs Belt finishing of crankshaft pin & journal dia Hand rails, staircase railing and general fabrication Belt grinding of Control panel boxes, signage, weighing scale boxes etc

Options Auto Load/ Unload Auto Wheel wear compensation Coolant System Dust Extraction System Advanced NANOSmart Control System Features Advanced NANOFINISH Control System Customised Design as per application Machines for mass manufacturing of jobs Applications Piston Ring Polishing Engine Valve Stem Finishing Flueted Rollers Polishing Polishing of Shock Absorber Parts like front fork tube, piston rods, gas springs, etc

Options Modular Configuration – Belt Heads, Planetary Heads and Precisions Deburring Heads Auto Job Reversal Auto Load/ Unload Auto wear compensation Coolant System Dust Extraction System Applications Deburring of punched fine blanked laser and plasma cut parts Precision deburring of sintered parts, pump parts and fuel injection parts Deburring of punched and fine blanked parts like clutch plates and deburring of compressor plates

Options Auto Job Load/ Unload Dust Extraction System Applications Deburring of all kinds of gears – Spur, Helical, Bewel gears Deburring of sprockets (where chamfer is allowed on the sprocket teeth) Deburring of wheel gears Deburring Crown wheels Deburring of shaft gears Deburring and chamfering of gears with uniform chamfer

Applications Deburring & finishing of batch production sheet metal parts Deburring punched, nibbled sheered parts Deburring of laser, plasma, flame, waterjet cut parts Deburring zimtec, galvenised, aluzinc, plasic and film coated -parts without coating damage Options Various Key Process Tooling such as Rollers Brushing Heads to remove Secondary Burr Disc head to remove Secondary Burr

Applications Deburring of Steering Gear Piston Deburring of Cam Lobes – 2 Wheeler / 4 wheeler Camshafts Crank Pin Cross hole Deburring Engine Thrust Washer Deburring Precision deburring of flat parts Deburring of Housing Bearing Options Auto load / unload Coolant System Dust Extraction System Advanced NANOSmart Control System

Application Engineering Grind Master provides an individual, customer-specific analysis to reach optimized solutions for each requirement. Our engineers are trained and highly skilled in the areas of: Material know-how – Steel, Titanium, Aluminium, Non Ferrous, Hardwood, Laminates etc. Application know-how – Centreless, Flat Grinding, Back Stand, Power Tools, Robotic Grinding and Deburring etc. Product know-how – in Collaboration with Global Technology leaders in Abrasives Industry know-how – Crucial requirements and specific problems Process know-how – Grinding And Finishing Process Parameters VSM Coated abrasive Belts & Rolls Coated Abrasive Belts for various Stock Removal (Grinding) and Surface Texture/Finish (Finishing) requirements: Flat Surface Grinding of steel, non-ferrous metals, wood, composites & solid surface materials Cylindrical Grinding of wires, tubes, etc. Off-Hand Grinding using held grinding, power tools, backstands, etc. Robotic Grinding High Tech Series Zirconia Alumina Abrasive BUY ONLINE Aggressive stock removal Long service Life Continuous self-sharpening Enhanced Surface Quality

Features & Benefits: BUY ONLINE A Universal & Economic abrasive grain for various sanding applications Sturdy polyester cloth backing for reliable performance Technical support and application Guidance by Experts Fast Delivery and Quick Service Applications: Tubes & Bars Hardware fittings Wood Flat Parts Castings Hand tools

Non-Woven Features: Uniform grain dispersion Continuous exposure of new grain Low clogging, due to open structure Low stock removal Elasticity and flexibility Non-Woven Benefits: Consistent surface finish Long product life Cool cut technology Low contact pressure on the workpiece No change in workpiece geometry Optimum conformance to the workpiece surface Example Applications: Removal and Blending of Welds Rust Removal Blending of Paints and Films Blending Scratches Decorative Finish Turbine blade Polishing

We provide Microfinishing films in two variants: Plain Films Scalloped Films BUY ONLINE Applications: Microfinishing of Crankshafts & Camshafts Superfinishing of Automotive Powertrain Parts Superfinishing of Hydraulic Piston Rods Superfinishing & Chrome Polishing of Rotogravure Cylinders

Dynamic Balancing for a Crankshaft is a Mission Critical Process resulting in lower vibrations, smoother operation and longer life of the Engine. Mass Centering Operation at the beginning of the Crankshaft Machining line ensures lower machining costs, lower rejections and faster cycle times across the line. Grind Master has developed State of Art Dynamic Balancing & Mass Centering Technology in collaboration with Balance Engineering USA (part of Micropoise – AMETEK Group). We build a complete line of robust, precision balancers for a vast range of Crankshafts unmatched in performance and process capability.

Grind Master extends its support to esteemed customers to add value to their operations. While we recommend new machinery for Greenfield Manufacturing facilities with production requirements, there are some areas where retrofits can be an effective solution. There can be significant cost savings by doing machine retrofits especially for complex Microfinishing and Gear Chamfer/Deburr Machines with following benefits : Addition of Key Features Extending Life of Machine Applying machine to use in Brownfield/Low Volume Production applications. Enhancing Machine Performance Grind Master conducts such retrofits with its expertise and vast experience in machine building, adding significant value to the machine by replacing one or more major components – such as Arm pack, Control System. Further other outdated components and systems are also usually replaced. After Retrofit the machine will not be new, but near new – not a jugaad. Grind Master does not do small makeshift upgrades as these are not long lasting and not in line with the company quality philosophy.