HEIDENHAIN Optics & Electronics India

Chetpet, Chennai, Tamil Nadu

• measuring length30 m

Sealed linear encoders from HEIDENHAIN are protected from dust, chips and splash fluids and are ideal for operation on machine tools. Accuracy grades as fine as ± 2 μm, Measuring steps as fine as 0.001 μm, Measuring lengths up to 30 m (to 72 m upon request), Fast and simple installation, Large mounting tolerances.

In rotary encoders with integral bearing and stator coupling, the graduated disk of the encoder is connected directly to the shaft to be measured. The scanning unit is guided on the shaft via ball bearings, supported by the stator coupling. During angular acceleration of the shaft, the stator coupling must absorb only that torque resulting from friction in the bearing, thereby minimizing both static and dynamic measuring error. Moreover, the coupling mounted on the stator compensates axial motion of the measured shaft. Other benefits of the stator coupling are:High natural frequency of coupling, Hollow-through shaft possible.

Sealed linear encoders are protected from dust, chips and splash fluids and are ideal for operation on machine tools.  Exposed linear encoders operate with no mechanical contact between the scanning head and the scale or scale tape. Typical areas of application for these encoders include measuring machines, comparators and other precision devices in linear metrology, as well as production and measuring equipment, for example in the semiconductor industry. With incremental linear encoders , the current position is determined by starting at a datum and counting measuring steps, or by subdividing and counting signal periods. Incremental encoders from HEIDENHAIN feature reference marks, which must be scanned after switch-on to reestablish the datum. This process is especially simple and fast with distance-coded reference marks.  Absolute linear encoders require no previous traverse to provide the current position value. The encoder transmits the absolute value through the EnDat interface or another serial interface.  

HEIDENHAIN angle encoders are characterized by high accuracy values in the arc second range and better. Examples for application:  Rotary tables on machine tools Swivel heads on machine tools C axes on lathes Gear-testing machines Printing units of printing machines Spectrometers Telescopes    Sealed angle encoders, hollow shaft and integrated stator coupling Because of the design and mounting of the stator coupling, it must only absorb that torque caused by friction in the bearing during angular acceleration of the shaft. RON, RPN and RCN angle encoders therefore provide excellent dynamic performance. With an integrated stator coupling, the stated system accuracy also includes the deviations from the shaft coupling. Further advantages:  Compact size for limited installation space Hollow shaft diameters up to 100 mm for leading power cables, etc. Simple mounting   Modular angle encoders with optical scanning The angle encoders without integral bearing (modular angle encoders) are intended for integration in machine elements or apparatuses. They are suited for the following requirements:  Large hollow shaft diameter (up to 10 m with a scale tape) High shaft speeds up to 20000 rpm No additional starting torque from shaft seals Segment solutions   Modular angle encoders with magnetic scanning The ERM modular encoders from HEIDENHAIN consist of a magnetized scale drum and a scanning unit with magnetoresistive sensor. Their MAGNODUR measuring standard and the magnetoresistive scanning principle make them particularly tolerant to contamination.   Angle Encoder Modules Angle encoder modules from HEIDENHAIN are combinations of angle encoders and high-precision bearings that are optimally adjusted to each other. They are characterized by their high degree of measuring and bearing accuracy, their very high resolution, and the highest degree of repeatability. The low starting torque permits smooth motions.  

Length gauges from HEIDENHAIN offer high accuracy over the entire measuring range, are mechanically rugged, and can be used in a great variety of applications. They have a wide range of applications in production metrology, in multipoint inspection stations, measuring equipment monitoring, and as position measuring devices.

In rotary encoders with integral bearing and stator coupling, the graduated disk of the encoder is connected directly to the shaft to be measured. The scanning unit is guided on the shaft via ball bearings, supported by the stator coupling. During angular acceleration of the shaft, the stator coupling must absorb only that torque resulting from friction in the bearing, thereby minimizing both static and dynamic measuring error. Moreover, the coupling mounted on the stator compensates axial motion of the measured shaft. Other benefits of the stator coupling are: Simple mounting Short overall length  High natural frequency of coupling  Hollow-through shaft possible  Rotary encoders with integral bearing that are conceived for separate shaft coupling are designed with a solid shaft. The recommended coupling to the measured shaft compensates radial and axial tolerances. Angle encoders for separate shaft couplings permit higher shaft speeds. Rotary encoders without integral bearing operate without friction. The two components - the scanning head and the scale disk, drum, or tape - are adjusted to each other during assembly. The benefits are:   Large diameter of hollow shaft   For high shaft speeds  No additional starting torque

• Measuring length ML70 mm to 2040 mm

Numerically controlled machine tools can be used nearly everywhere. They are ideal for machines and other equipment whose feed axes are in a servo loop, such as milling machines, machining centers, boring machines, lathes and grinding machines. The beneficial dynamic behavior of the linear encoders, their high permissible traversing speed, and their acceleration in the direction of measurement predestine them for use on highly-dynamic conventional axes as well as on direct drives.