Mumbai, Maharashtra, India
Our Product / Services
Water Line, whose industrial activity began in 1973, has started its operation in the field of mobile and stationary plants for water emergency situations, developing and manufacturing systems for the treatment and packing of water in plastic bags for governmental agencies and human associations.
At the beginning of 90ies Water Line considered to diversify its production, selling not only to the government agencies but also to the privately-owned companies of the food and non food fields.
1) Water Emergency Solutions
2) Pouch Making Machines
> Food & Non Food
> Pet Food
> Medical
> Pharmaceutical
Many factors remain a top priority for Water Line when developing machines: quality, versatility and speed.
Water Line constantly drives the improvement of all these factors mainly thanks to the technological background on which the company has built its knowledge and skills.
Waterline currently offers the following type of machines for food and non food pouches:
>Ritebag
>Ritebag KS
>Riteroll
>Riteplus
Jung Won offers single extrusion lamination machine in the working width of 500 mm to 2500 mm. The max. line speed is 250 mtrs/min.
SPECIFICATIONS
WIDTH : 500mm 2500mm, Single Side
Features :
1) Extruding Material : PP/PE
2) Size : 500mm 2500mm
3) Single Side Extrusion Laminating
4) Line Speed : Max.250mm
5) Easy Control
This machine is mainly used to process BOPP, CPP, Polyester, Paper, etc.
Jung Won offers tandem extrusion lamination machine in the working width of 500 mm to 2500 mm. The max. line speed is 250 mtrs/min.
SPECIFICATIONS
WIDTH : 500mm 2500mm, Double Side
Features :
1) Extruding Material : PP/PE
2) Size : 500mm 2500mm
3) Double Side Extrusion Laminating
4) Line Speed : Max.250mm
5) Easy Control
This machine is mainly used to process BOPP, CPP, Polyester, Paper, etc.
Advanced know-how on the production lines coming directly from production facilitiesthat belong to the Group.
The Cast Polypropylene Film is PP based, and offers impressive transparency and external glossy qualities. It is excellent for packaging thanks to its superb heat sealing characteristic and stabilizing dimensions of packaged contents.
It is also used as a sealant film for retorting purpose with very good results in medical and food field. Cast Polypropylene Film has generally a thickness ranging from 15 to 200 microns.
This machine is mainly used to process paper and various type of films.
The machine is available in working width of 500 mm to 2500 mm.
The max. line speed is 300 mtrs/min.
SPECIFICATIONS
WIDTH : 500mm 2500mm, Single Side or Double Side on Films and Papers, Tape.
Features :
1) Width : 500mm 2500mm
3) Single Side or Double Side Coating
4) Line Speed : Max.250mm
5) Easy Control
Process paper and various type of films.
Medical Pouches
Many factors remain a top priority for Water Line when developing machines: quality, versatility and speed.
Water Line constantly drives the improvement of all these factors mainly thanks to the technological background on which the company has built its knowledge and skills.
Waterline currently offers the following type of machines for Medical pouches:
>Ritemed CH
>Ritemed HB
>Ritemed 600
>Ritemed 900
Flexibility and precision are the key to high quality in the case of coating processes.
Flexibility and precision are the key to high quality in the case of coating processes. Olbrich offers the right technology for each requirement: for application weights from less than one gram up to several 1, 000 grams per sqm, even for completely different coating compound properties.
Olbrich can provide tailor made solutions for your requirements.
Olbrich has world class lab line to take trials for your special requirements.
Olbrich embossing and smoothing machines produce precise surface structures for technical or decorative applications. In combination with different printing patterns attractive register embossing can be produced on request.
Of course, the thermal design of complex production processes is part of our business activities, in order to offer the maximum production efficiency and flexibility from the beginning.
Olbrich can provide tailor made solutions for your requirements.
Olbrich has world class lab line to take trials for your special requirements.
The efficiency of lines both processing solvent-based and aqueous coating compounds is essentially determined by the chosen drier.
We realise high energy efficiency for your drying process as well as an optimum adaptation of the requirements to your products and select the suitable drying process from our extensive range of products.
Olbrich can provide tailor made solutions for your requirements.
Olbrich has world class lab line to take trials for your special requirements.
Olbrich laminating machines allow the optimum bonding of different basic materials to high-quality functional systems.
Our technologies assure the desired positive properties of the composite materials and provide efficient energy usage in case of thermal lamination and/or a low material consumption in case of an adhesive lamination.
The result is products of the highest possible quality which can be subsequently processed trouble free.
Olbrich can provide tailor made solutions for your requirements.
Olbrich has world class lab line to take trials for your special requirements.
The reliability of the production process of each line begins and ends at the winding systems.
Olbrich winders are adapted to each specific product requirement. Thus web tension problems, the formation of creases and losses in width are effectively prevented.
The degree of automation is your choice: From the hand-operated single-station winder up to the automatically operated turret winder we offer you a wide range of different systems.
Olbrich can provide tailor made solutions for your requirements.
Olbrich has world class lab line to take trials for your special requirements
Achenbach OPTIFOIL Heavy Gauge (HGS) and Light Gauge (LGS) slitters are complete machines to slit foils of various materials. They slit foil webs up to a width of 2150 mm into narrow strips and are used e.g. for radiator lamination, in condensers and as household foil.
Typicalperformance figuresof Achenbach OPTIFOIL slitting machines:
> Max. foil widths 2150 mm
> Foil gauge range 5 m to 800 m
> Max. running speeds 1000 m/min
> Max. unwind diameters 2100 mm
> Max. rewind diameters 2100 mm
> Min. slitting widths 12 mm
Individual customer requirements are perfectly met by a number of design, automation and process modules.
The Achenbach OPTIFOIL doubler are complete machines for doubling aluminium foil with a modern design. Doubling the foil is used for the preparation of rolling extremely thin foil up to 5 m. To achieve this gauge, the two doubled foils are rolled together in the final pass.
Typicalperformance figuresof the Achenbach OPTIFOIL doubler (AFD):
> Max. foil widths 2150 mm
> Foil gauge range 2 x 10 m to 2 x 90 m
> Max. running speeds 1400 m/min
> Max. unwind and rewind diameters 2100 mm
Individual customer requirements are perfectly met by a number of design, automation and process modules.
State of the Art System
> Constant foil guiding conditions during the complete doubling process; to achieve this, the position of the rewinder is linearly adjusted with increasing diameter
> Reproducible winding tightness
> Material threading device from both unwinders to the contact roller
> Automated coil and empty spool handling
> AC drive technology
To produce extremely thin foils down to 5 m, two foils are doubled before they can be rolled in a final operating cycle. The Achenbach OPTIFOIL separators AFS are complete machines for separating and possibly slitting the doubled foils after the final rolling process into strips.
Typicalperformance figuresof Achenbach OPTIFOIL separators (AFS):
> Max. foil widths 2150 mm
> Foil gauge range 2 x 4.5 m to 2 x 70 m
> Max. running speeds 1400 m/min
> Max. unwind diameters 2100 mm
> Max. rewind diameters 1200 mm
Individual customer requirements are perfectly met by a number of design, automation and process modules.
OPTIPUREprocess systems follow an integrative system philosophy. OPTIPURE systems guarantee high process efficiency by the consequent compliance to the closed loop principle.
At the same time they exceed all existing environmental protection standards. Furthermore, great importance is set upon the economic use of primary energy.
Optipure Filtration System
Achenbach rolling mills are completed with the following process technological OPTIPUREfiltration systems:
>Achenbach SUPERSTACKII filter for micro-filtration of rolling oil
The Achenbach SUPERSTACK II filter is a completely redesigned horizontal plate filter for micro-filtration of high roll coolant circulation volumes. For filtration of the rolling oil this filter is used as precoating filter, which allows on the one hand the mechanical filtration of all particles generated during rolling out of the mill coolant and on the other hand the inline setting of further quality properties of the rolling oil. The constant coolant quality can be monitored by the newly Achenbach developed coolant conductivity sensors, CONDUSENS.
>Achenbach WORsystem for rectification of rolling oil
After longer operating times leakages can result in a contamination of the rolling oil with tramp oils such as bearing oil and hydraulic oil. The rolling oil is regenerated in house and fed back into the circulation system in reconditioned quality by means of Achenbach WOR rolling oil rectification systems.
>Achenbach AIRPURE exhaust air purification system
Airpure - Environmental Protection System
Rolling mills using rolling oil as coolant emit large quantities of oil with the exhausted air. This oil is lost for the oil circulation system. Achenbach AIRPURE exhaust air purification systems recover almost the complete amount of rolling oil out of the exhaust air. All exhaust air cleaning standards known worldwide are fulfilled and even exceeded. Achenbach can produce a large number of worldwide references worldwide. The development of AIRPURE exhaust air purification systems is based on decades of experience. Achenbach rendered pioneer work with this development.
Performance Spectrum
> Exhaust quantity of 40, 000 m3/h to > 300, 000 m3/h
> Each Achenbach exhaust air purification system is customized for the customers plant.
State of the Art System
> Gentle desorption under vacuum
> Effective modern counterflow packing scrubbers
> Elimination of the rolling oil in gas and droplet phase
> Wide range of exhaust quantities
> Highest rolling oil purity by special distillation technology
> Fully automatic system operation
> Savings of energy input by high degree of heat recovery
> High process efficiency due to high recovery rates
Based on their extensive know-how in building rolling mills and their profound knowledge on the market, Achenbach enlarged their production range in 2006 by aluminium foil slitting machines, thus setting new standards. These machines comprise the following types:
>OPTIFOIL doublers
>OPTIFOIL separators
>OPTIFOIL slitting machines for thin strip and foil
Optifoil Separators To produce extremely thin foils down to 5 m, two foils are doubled before they can be rolled in a final operating cycle. The Achenbach OPTIFOIL separators AFS are complete machines for separating and possibly slitting the doubled foils after the final rolling process into strips. Typicalperformance figuresof Achenbach OPTIFOIL separators (AFS): > Max. foil widths 2150 mm > Foil gauge range 2 x 4.5 m to 2 x 70 m > Max. running speeds 1400 m/min > Max. unwind diameters 2100 mm > Max. rewind diameters 1200 mm Individual customer requirements are perfectly met by a number of design, automation and process modules. |
Achenbach OPTIFOIL Heavy Gauge (HGS) and Light Gauge (LGS) slitters are complete machines to slit foils of various materials. They slit foil webs up to a width of 2150 mm into narrow strips and are used e.g. for radiator lamination, in condensers and as household foil.
Typicalperformance figuresof Achenbach OPTIFOIL slitting machines:
> Max. foil widths 2150 mm
> Foil gauge range 5 m to 800 m
> Max. running speeds 1000 m/min
> Max. unwind diameters 2100 mm
> Max. rewind diameters 2100 mm
> Min. slitting widths 12 mm
Individual customer requirements are perfectly met by a number of design, automation and process modules.
Dies
BREYER has more than 40 years experience in the manufacture of flat sheet dies. Today, the dies are designed in 3D and produced on state-of-the-art 5-axis CNC machines.The program includes single layer and multi-layer dies, with widths of up to 2800 mm.
To manufacture multi-layer flat films and sheets, it is possible to use single layer dies combined with co-extrusion adapters or multi-layer dies. A further interesting variation on this is the combination of multi-channel which are preceded by co-extrusion adapters. This allows you to manufacture multi-layer composite films in varying combinations.
The dies are used for manufacturing flat films (typical thickness range of 0.05 - 1.5 mm) and also in sheet production (thickness of 1 - 25 mm). A multi-channel die has a separate distribution channel for each layer, which is specially designed for the specific material.
This machine is ideal where the materials to be processed have very different flow properties andextrusion via a multi-layer adapter does not produce satisfactory layer distribution.
Thanks to a well-thought out and precise design, for some materials the die can also get by without restrictor bars.
All common thermoplastics can be processed as well as so-called engineering plastics.
BREYER dies are used in BREYER extrusion lines but also in systems from other manufacturers.
Aluminium Container Plants
The PTP-sw is our high performance aluminium foil containers production plant which includes the new generation of our electronic servo-press that is the world first in the market. This technologically advanced model has been specifically engineered for the production of aluminium foil containers (wrinkle wall smooth wall air-lines-lacquered) so as paper container for cakes, dessert, pie, fluted paper trays, paper dishes, having shaped and round edge as the classic alu foil containers. This exclusive paper tray bended edge secures a high strength and a fast dispensing for the high performances fully automated bakeries production lines.
The basic plant includes: mother roll brushless motorized unit, unwinding tension control and synchronization of material feeding, high performance electronical servo press and we may supply on request: high quality multicavities mouldes, dedicated equipments like mother-roll lifting system, in line embossing unit, alu foil lubricating unit, tele assistance remote control, moisturizing group (humidity nebulizer for paper) automatic parameters recall of solenoid valve, scraps recovery compactizer to decrease their volume, automatic high performances brushless motor stacking units, final product packaging line through welded film enveloping , shrink wrapping line special version to still secure the pilling-up of containers packs, tool quick sliding-system, tailor made lowered bed plate.
> 0, 01 - 0, 005 mmrepetitive positioning tollerance
> 20 - 50% loweralu-foil thickness
> 40 - 60% reductionof eletrical consumption
> 90 - 95% efficiencyas mechanical transmission
Film Extrusion Line -EVA Film
EVA encapsulation film now with higher quality and low shrinkage
Your benefits .
> Huge output
> Fast start-up
> No interlayer-film
> No carrying paper/film
> No post-annealing
> Embossed or smooth surface
> For solar as well as other applications
Low shrinkage encapsulationfilm successfully tested.
A well-known producer of module laminators and modules co-operated and tested the film and was impressed with the almost contraction-free processing of the film. Neither in the arrangement of the cells nor of the "stringers" any misalignment could be detected. With the "Breyer process", EVA film withextremely low shrinkagevalues can be produced at reasonable output rates compared to the standard extrusion technology. Additionally amuch higher adhesive strengthcould be achieved compared to commercially available products.
Breyer offers extrusion plant to produce technical sheets from PP, PA, ABS, PS, PE, PVC, etc. These sheets are used as solid sheets, thermoformed sheets, foamed sheets or embossed sheets.
Production Features
>Extruder: Single-screw extruder with screw diameter between 30 - 250 mm.
>In-Line Compounding:BREYER and LEISTRITZ have formed a cooperation to provide this technology.
>Melt Pump:Patented BREYER pump control for rapid start up and re-start.
>Flat Sheet Die: Thickness of 100 - 3000 mm for film and sheet production.
>Co-Extrusion: Optimum flow behaviour and uniform melt discharge are the result of carefully planned channel geometry.
>Calendar: Solid Rolls, Roll Diameter from 300 - 600 mm, Roll Widthup to 3000 mm.
>Corrugation:Corrugated sheets of various profiles can be manufactured on same system.
>Cutting: Length cutting sawwith 2, 3 und 4 sawing units. Cross Cutting Saw for sheet widthupto 3000 mm and thickness upto25 mm.
>Stacking: Sheet stacking single orin sets, to the left or to the right or even in extrusion direction is either carried out on a pallet or lifting table.
>Visualisation: Operation and control of thecomplete extrusion line on screen.
When it comes to tube packaging for the cosmetics industry, perfection and a professional design are paramount. However, packaging must also be manufactured economically. With an extrusion line from Breyer you can satisfy both requirements.
Production Features
>Extruder: Single Screw Extruders with Screw Diameters of 45, 60 and 75 mm
>CoExtrusion:2, 3 or 5-layered tubes. For Color Combination, barrier and other qualities. One system can be fitted with up to four extruders.
>Calibrator: Cools the extruded tube from 250deg to room temperature, and calibration with high accuracy. Ensures the tube retains shape, frozen-in strains are reduced. The calibrator is also fitted with tempering section and independent temperature control.
>Diameter Control: Laser measurement with digital display allows the user to set the tube diameter quickly and precisely.
>Cutting & Takeoff: With a maximun cutting speed of 300 cuts/minthe new generation is by 50%more effective than the formersystem. Via display the tube length isdigitally set and can be changed during full run. The range of diameter isfrom 13, 5 mm to 60 mm.
Film Extrusion Line -PET Film
Boost your PET extrusion and set new standards in film production.
Production Features
>Extruder: Single-screw extruder with screw diameter between 30 - 250 mm.
>Melt Pump:Patented BREYER pump control for rapid start up and re-start.
>Flat Sheet Die: Thickness of 100 - 3000 mm for film and sheet production.
>Co-Extrusion: Optimum flow behaviour and uniform melt discharge are the result of carefully planned channel geometry.
>Calendar: Solid Rolls, Roll Diameter from 300 - 600 mm, Roll Widthup to 3000 mm.
>Winding Machine:Choose the most suitable winding equipment for you:
- Fully automatic turret winding machine
- Jumbo roll winder with accumulator
- Designed withelectrical or hydraulical drive
- Length and cross cutting systems
>Visualisation: Operation and control of thecomplete extrusion line on screen.
Breyer offers extrusion lines for the production of films our of PC, PMMA, PET, PP, EVA, PES, PS, etc.
These films will be both side polished, ultra thin, low tension, high optical quality. They are mainly used for automobile panels, cell phone, TFT monitors, white goods panels, solar PV panels, etc.
Clear Sheet Extrusion
Breyer offers extrusion line for the production of Clear Sheets out of PC, PMMA and PET.
These sheets are used for backlight sheets, solar boat and glazing, etc where design is paramount.
Production Features
>Extruder: Single-screw extruder with screw diameter between 30 - 250 mm.
>Melt Pump:Patented BREYER pump control for rapid start up and re-start.
>Flat Sheet Die: Thickness of 100 - 3000 mm for film and sheet production.
>Co-Extrusion: Optimum flow behaviour and uniform melt discharge are the result of carefully planned channel geometry.
>Calendar: Solid Rolls, Roll Diameter from 300 - 600 mm, Roll Widthup to 3000 mm.
>Corrugation:Corrugated sheets of various profiles can be manufactured on same system.
>Cutting: Length cutting sawwith 2, 3 und 4 sawing units. Cross Cutting Saw for sheet widthupto 3000 mm and thickness upto25 mm.
>Stacking: Sheet stacking single orin sets, to the left or to the right or even in extrusion direction is either carried out on a pallet or lifting table.
>Visualisation: Operation and control of thecomplete extrusion line on screen.
Multiwall Sheet Extrusion
Breyer offers extrusion lines for the production of multiwall sheets out of PC, PMMA and PET. These sheets are used for roofs, shades, conservatories, etc.
Production Features
>Extruder: Single-screw extruder with screw diameter between 90-180 mm.
>Melt Pump:Patented BREYER pump control for rapid start up and re-start.
>Flat Sheet Die: Available with various profiles for manufacturing widths of up to 2100 mm.
>Co-Extrusion: Adapter systems (feed blocks) especially forthe economic application of the UV coating as well as for multi-layer sheet
>Calibrator: Extreme stability, the absence of any vibration and the unique surface finished of its calibration sheets. Perfectly coordinated vauum technology
>Tempering Furnace: The modular system permits the combination of one or more ovens in sequence. This means that every system can be fitted with the tempering lane it requires.
>Cutting:Length and cross cut to cut sheet thickness upto 50mm without shavings.
>Stacking: Sheet stacking single orin sets, to the left or to the right or even in extrusion direction is either carried out on a pallet or lifting table.
>Visualisation: Operation and control of thecomplete extrusion line on screen.
Our handle making units can be installed in line with other manufacturers' paper bag making machines.
This flexibility and easy successive implementation will grant you, for instance, to replace obsolete handle making units and to utilize the paper bag making machines again by adding a new conception unit with very profitable production features.
No substantial and arduous intervention will be necessary to adjust our handle making units to your paper bag making machines.
Only a simple electric and/or mechanical connection for the transmission is required.
AllSun Mastermodels can be equipped with handle making unit for the production of flat paper handles positioned on transversal rails. During the working time, the handle making unit is in line with the paper bag making machine; in order to facilitate the maintenance operations it can be automatically moved out of the line.
Sun Master 54F-Gearless Technology
From the experience Curioni Sun Teramo gained over the years, the gearless paper bag making machine was born. Sun Master 54F, a further evolution of gearless machine, designed for the production of paper bags, with square bottom with twisted paper cord handles in a variety of formats medium and large.Alternatively, the machine can be equipped with handles to strap handles, or both.
TheSun Master 54Fis fed from a reel, made entirely with GEARLESStechnology, that is driven by brushless motors controlled electronically.It is equipped with a handle unit for the making of twisted paper cord handles laid out in line with the paper bag (international patent).This solution offers many advantages such as a smaller footprint of the machine, more control and ease of operation and a simple and reliable system to handle the application of paper tape. The bottom of the bag is made along a flat section of the machine, instead of a drum, ensuring access and a direct and immediate control of the operation of the whole machine.
Bag width | 220 - 540 mm |
Sun Master 540-Gear Train
The paper bag making machineSun Master 540, fed by reel, has been designed to manufacture square bottom paper bags with handles, from the medium up to the biggest formats.TheSun Master 540is equipped with an handle making unit witch is in line with the paper bag making machine (International Patent).
This solution gives many advantages as for example a reduction of the overall machine dimension, easy control and operation and a very simple and reliable handle application system to the web.
The bag bottom formation is done by a linear section of the machine, instead of a drum, granting immediate accessibility and control of the machine operation, best comfort for operator and ease and speed-up of changeover, also allows to prepare new bag size outside the machine.
| Bag width Bag width with handle Bag length Bottom width Cut length Reel width Max. diameter of the reel Inner core diameter Weight of workable paper | 220 - 540 mm 240 - 540 mm 320 - 650 mm 80 - 200 mm 400 - 780 mm 720 - 1430 mm 1500 mm 76 mm 90 - 130 g/m2 |
Production Features
The combination of sealed-off CO2 lasers from the SC-series and the 2 and 3-axis galvo head together with high performance software opens up numerous applications for processing non-metal material.
The excellent beam quality of ROFIN's laser sources provides for quite small spots, which means high power density, even with very large processing field sizes - this is the foundation for high precision and fast procedures. The vast range of configuration possibilities provided by the StarShape allow to adjust the processing field and hence the spot size by software control exactly to the application and and thus realize ideal manufacturing speeds.
Features at a glance
> Laser power 100 watts, 200 watts or 300 watts
> 3 axis technology, as an option with automatic field size setting
> Fast and effective 2.5 D processing (optional) without repositioning of the workpiece
> Processing field with a range of 100 mm x 100 mm up to 1, 250 mm x 1, 250 mm
> Double-head system as an option
> Integration into customer workstations
Laser Marking
Cost-efficient Marking of Various Packaging Materials with Variable Data.
Most packagings have to display variable data, which cannot be printed cost-efficiently with the elaborate, multi-color printing process used for most attractive packaging presentation. Examples are expiration dates and batch or serial numbers. Frequently the marking has to be applied at the end of the production process, even after filling.
The laser marker is a perfect tool for marking materials commonly used in packaging industry, like paper, cardboard and polymers. Laser marking is a contact-free process without any mechanical stress for the packaging. As a flexible, computer-controlled process, laser marking is perfectly suited for on-the-fly applications, like marking of moving products or roll material with high speed.
There are different marking methods to choose from.
> PowerLine F 20/F 30
> Multiscan
> Shape Series
Stretch Film Extrusion-DiaperCast
Production Features
>Production: melt-embossed film
>Format:Mother roll with in-line slitting
>Core: 3" - 6"
>Width(mm): upto 3000mm
>Managing: Easy-to-manage touch screen ; "Live" for production (opt.)
>Feeding: Multi-Component Dosing unit (opt.)
>Processing:Extruders 60/80/100/120/140/160/180 - L/D 30
>Forming: 1/3/5 layers;
>Cooling: melt-embossing unit with cooling rollers ; secondary cooling roll
>Measuring: beta; x-ray
>Recycling: direct refeeding ; regranulator (opt.)
>Treating: one-side ; double side (opt.)
>Embossing: embossing unit on chill-roll
>Checking: Surface inspection system with cameras
>Winding: Combiwind R
>Un-Windingautomatic unwinding unit
Stretch Film Extrusion-Handrollex
Production Features
>Production: Stretch Film, Agri Stretch Film, Cling film
>Format:Manual, Automatic
>Core: 2" - 3"
>Width(mm): 1000mm, 2000mm, 3000mm, 4000mm
>Managing: Easy-to-manage touch screen ; "Live" for production (opt.)
>Feeding: Gravimetric hopper feeder ; Multi-Component Dosing unit (opt.)
>Processing:Extruders 50/60/80/100/120/140/160/180 - L/D 30
>Forming: 3/5/7 layers; nanolayer/multi-layer technology(opt.); vacuum box suction device
>Cooling: Main chill-roll ; Secondary cooling roll (opt.)
>Measuring: optical ; x-ray ; IR ; beta
>Recycling: direct refeeding Big Mouth ; regranulator (opt.)
>Stretching: MDO Unit (opt)
>Winding: Handspeedy winder - 13 sec. cycle time ; in-line slitting ; coreless (opt.)
Stretch Film Extrusion-My-Core MyCoreis is an innovative high-tech equipment, permitting to produce recycled plastic cores for stretch films. Plastic cores allow considerable saving not only of money, but also of raw material and space in the warehouses. Production Features >Production Capacity: 10m/min or 120kg/h >Outside Diameter: 60/95/136/177 (mm) >Material: 100% recycled polymer and natural fillers >Mold: Number 90 >Overall: length 6750mm MyCoreis the innovative plastic core boasting a variety of plus points: >Inexpensive: Each plastic core has a cost about 70% lower than a cardboard core >Light: Plastic cores weigh down to six times less than cardboard ones >Resistant: plastic, versus cardboard, resists humidity, fungi, mildew >Practical: Plastic cores, when produced on site, do not cause space problems in your warehouse >Eco-Friendly: Mycore is fully recyclable, can generate new cores or be used to produce other items. |
Protective Packaging-Air Bubble Film
AIR BUBBLEis a pliable transparent plastic material commonly used for packing fragile items. Regularly spaced, protruding air-filled bubbles provide cushioning for precious items. The bubbles that provide the cushioning for fragile or sensitive objects are available in different sizes, depending on the size of the object being packed, as well as the level of cushioning protection required. Multiple layers might be needed to provide shock and vibration isolation. Thickness starts from 30 micron.
Production Features
>Production: PE air bubble, Bio air bubble, air bubble/laminates
>Format:mother roll with in-line slitting
>Core: 3"
>Width(mm): upto 3000mm
>Feeding: Gravimetric hopper feeder ; Multi-Component Dosing unit (opt.)
>Processing:Extruders 50/60/80/100/120/140/160/180 - L/D 30
>Forming: 1+1+1/3+3+3/5+5+5 layers with PA barrier layer
>Cooling: conformer roller
>Recycling: direct refeeding ; regranulator (opt.)
>Winding: Combiwind model S or H
>UnWinding: semi automatic unwinding stations
Protective Packaging-BubbleGuard Board
BUBBLE GUARD BOARD, an innovative extrusion line producing in-line an alveolar 100% PP sheet, Bubble Guard Board, a structure with superior protection, mechanical and optical features.
Bubble Guard Board sheets have a weight range from 250 gr/sqm to 3500 gr/sqm and a thickness range from 2 to 17 mm
Production Features
>Production: alveolar multi-purpose sheet, alveolar multi-purpose sheet/laminates
>Format:sheets from 250g/m2 up to 4000g/m2, sheets with min. lenght 500 mm
>Width(mm): upto 2200mm
>Feeding: Gravimetric hopper feeder ; Multi-Component Dosing unit (opt.)
>Processing:Extruders 50/60/80/100/120/140/160/180 - L/D 30
>Forming: 3+3+3/5+5+5 layers
>Cooling: conformer roller; double calender unit
>Treating: one-side; double side (opt.)
>Recycling: direct refeeding ; regranulator (opt.)
>Winding: guillotine and stacking units
>UnWinding: semi automatic unwinding stations
Protective Packaging-BubbleGuard Flex
BubbleGuard flexis a success made simple.
Its structure recalls the classical shape of corrugated cardboard (a regular wave laying on a thin flat base), but being made of 100% PolyPropylene, Ondubolreaches new targets and performances. It s a perfect choice when you need a plastic material which is absolutely flexible in one direction, and stiffer in the other perpendicular one.
Production Features
>Production: PP air bubble, PE air bubble, Bio air bubble, Air bubble/laminates
>Format:mother roll with in-line slitting
>Core:3"
>Width(mm): upto 3000mm
>Feeding: Gravimetric hopper feeder ; Multi-Component Dosing unit (opt.)
>Processing:Extruders 50/60/80/100/120/140/160/180 - L/D 30
>Forming: 3+3+3/5+5+5 layers
>Cooling: conformer roller
>Recycling: direct refeeding ; regranulator (opt.)
>Winding: Jumbowind / Contactwind
>UnWinding: Semi automatic unwinding stations
Complete technology for PVC profiles and other components designed for household and industrial refrigerators and freezers, including barium ferrite strips and ancillary machines, with more than 200 shapes available. |
Refrigeration Parts-PVC Profile Extrusion COLINES is leader in the design and manufacture of complete lines for the productionof magnetic gaskets for household, industrial refrigerators and freezers including lines for the production of soft PVC and magnetic profiles. |
Refrigeration Parts-Barrium Ferrite Extrusion COLINES is leader in the design and manufacture of complete lines for the productionof magnetic gaskets for household, industrial refrigerators and freezers including lines for the production of soft PVC and magnetic profiles. |
Refrigeration Parts-Ancillary Machines COLINES is leader in the design and manufacture of complete lines for the productionof magnetic gaskets for household, industrial refrigerators and freezers including lines for the production of soft PVC and magnetic profiles. |
Stretch Film Extrusion-JumboRollex
Production Features
>Production: stretch film, agri stretch film
>Format:automatic, jumbo
>Core: 3"
>Width(mm): 1000mm; 1500mm; 2000mm; 3000mm; 4000mm
>Managing: Easy-to-manage touch screen ; "Live" for production (opt.)
>Feeding: Gravimetric hopper feeder ; Multi-Component Dosing unit (opt.)
>Processing:Extruders 50/60/80/100/120/140/160/180 - L/D 30
>Forming: 3/5/7 layers ; nanolayer/multi-layer technology (opt.) ; vacuum
box suction device
>Cooling: Main chill-roll ; Secondary cooling roll (opt.)
>Measuring: optical ; x-ray ; IR ; beta
>Recycling: direct refeeding Big Mouth ; regranulator (opt.)
>Winding: Combiwind model S or H
Sheet Processing Machines-UAR 155G
Production Features
Roll Width: 250 1250 mm
Forming area: max. 1450 x 1200 mm , min.250x 220mm
Height of segment of formed part for twinsheet forming: 2 x 175 mm
Material thickness rigid material: 0.3-3 mm
Material thickness foam: 2.5 - 6 mm
Height of tool package: max.802 mm
Weight of tool on lower table, servo-driven :10, 000N
Lifting power lower table, servo-driven :120, 000N
Weight of tool on upper table, servo-driven :10, 000N
Compression force upper table, servo-driven :120, 000N
Stroke of upper table:910mm
Lower clamping level:1389+85mm
Upper clamping level:1489+300mm
Vacuum pump:1 x 250 m/h
Form Fill and Seal Lines-FS 37
Production Features
Material Width: max 375mm
Feed Length: Positivemax350mm
Depth of Draw:max 95mm
Working Speed, Subject to format :30cycles/min
Machine Weight :4500-6000kg
Automatic Roll Fed Machines for Forming/Punching-RDM37/10
Production Features
Max Forming area: 475 x 250 mm
Max Material Width:495mm
Max Feed Length:480mm
Mold Closing Force: 6000DaN
Max Draw Depth: 100mm
Max Roll Diameter: 1200 mm
Connected Load - Top Heater: 9.5kW
Connected Load - Bottom Heater: 6.9kW
Machine Length:5670mm
Machine Width:2220mm
Machine Height:2100mm
Machine Weight:2000kg
This automatic pressure forming machine that has been on the market for decades is suitable for pack production, such as cups, lids, trays and similar products in small and medium batch sizes.
Cups are formed by mechanical pre-stretching of the material supported by pressure air. One of the basic RDM features is the mechanical cam drive for the forming table. This drive system allows reliable output with maximum availability in this production class.
A central adjustment device serves to set cutting depth of the tool. So-called forming/punching tools are employed for forming/punching operation.
The UA-g is an automatic universal thermoformer suitable for thermoforming from sheet and roll stock.
With these process-controlled sheet processing machines of the UA-g series we provide the newest generation of universal machines with respect to cycle speed and product quality. Production of thermoformed parts in this product sector has gained thus new impetus.
This machine generation meets most of the thermoformers' demands.
Bottle Former-BF 70
Production Features
Material Width: max 720mm
Material Thickness:2mm
Index:max 240mm
Depth of Draw :120mm
Format Layouts:2 rows / 20 up
Container dimensions neck opening inside:
Container dimensions all together:
Working Speed:Max 25 cycles/min
Drives:Servo Motors
Heating Method: Contact Heating
Length with material unreeling :11500mm
Width:2030mm
Height:2030mm
