Asp Abrasives

ASP Cubic Boron Nitride (CBN) is second hard material only after diamond in hardness. Its low chemical reactivity with the iron group metals, and high thermostability, particularly in oxidizing conditions (thermostable temp ≥ 1100℃ ), make it an ideal candidate for machining iron metals and its alloys . We can provide commercially CBN. Grades CBN115 CBN120 CBN210 CBN230 CBN280 Standard Mesh Sizes 6070 7080 80100 100120 120140 140170 170200 200230 230270 270325 325400 Standard Micron Sizes 0-0.5 0.5-1 0.5-2 1-2 1-3 2-4 3-5 4-6 4-8 5-10 6-12 8-12 10-20 15-25 20-30 25-35 30-40 40-50 40-60 50-60

PCD Dies are used to draw both ferrous and non-ferrous metals at both high and low speeds due to its quality of thermal conductivity which enables it to observer the heat, which generates while drawing, from the die bore and also helps the die to maintain its diameter for a longer time. P.C.D. Blanks are available in different grain sizes i.e. 3 um, 5 um, 25 um, 50 um which Ajex chooses itself according to the customers' demand or their preference. Now a days, wire drawing units are preferring the use of P.C.D. wire drawing dies instead of Natural diamond dies except in some special cases due to life & Re-Boring capacity obtaining from P.C.D. Dies. PDC DIE : Polycrystalline is a kind of synthetic material which combines the advantages of perfect surface finish, minimum friction and high wear resistance. Diameter of Hole : 0.20-12.00mm DIES Advantages : Good durability High efficiency Grain and nib sizes Crack proof Smoothness Durability predicted Applications : Nonferrous wire, including copper, aluminum, electromagnetic wire and stainless steel U - Ultra Fine, F - Fine, C - Coarse ADDMA American Diamond Die Manufacturers Association. Maximum Hole Size for Hard Wire is using a 12o reduction angle and 30% bearing length. Maximum Hole Size for Soft Wire is using a 24o reduction angle and 30% bearing length. This chart is intended only for general guidelines to help you select the appropriate Nib Size for the Die Hole Size required. Note : D36, D38, and D40 nibs are also available upon request.

ASP diamonds Dies manufactured with single crystal diamonds and monocrystal diamond produce drawn wire with superior surface conditions and the ability to maintain very tight diameter tolerances. Drawing applications and required hole size diameters are used to help determine which diamond crystal is the appropriate material with which to work. Natural & Mono Diamond dies are usually used to draw very fine wire and in some cases to draw the final sizes, where better surface finish of wire is required. Precise die orientation Accurate die profile. Highly polished finish from bell to back relief. Accurately sized Straight & consistent reduction angle Maximum wear resistance Minimum die pull Excellent wire surface quality Hole diameters: 0.010 - 1.750 mm Applications : Nonferrous wire including copper aluminum electromagnetic wire and stainless steel gold wire silver wire. Single Crystal Diamonds : (.0004 - .144 inch) (0.0102mm - 3.658 mm) Specifications and Tolerances of Standard Single Crystal Diamond Dies Size Range Hole Diameter Tolerance Ovality Tolerance Casing Dimensions IN: .00026 - 0008 MM: .0066 - .020 IN: .00001 MM: .00025 IN: .000005 MM: .00013 IN: 1.0 or 1.25x.250 MM: 25 or 28x6 IN: .00081 - .00125 MM: .0201 - .03175 IN: .000015 MM: .00038 IN: .000008 MM: .00020 IN: 1.0 or 1.125x.250 MM: 25 or 28x6 IN: .001251 - .0025 MM: .031751 - .0635 IN: .00002 MM: .00051 IN: .00001 MM: .00025 IN: 1.0 or 1.125x.250 MM: 25 or 28x6 IN: .00251 - .005 MM: .063351 - .1270 IN: .000035 MM: .00089 IN: .00002 MM: .00051 IN: l.0 or 1.125x.312 MM: 25 or 28x8 IN: .0051 - .010 MM: .1271 - .2540 IN: .00005 MM: .00127 IN: .00008 MM: .00076 IN: 1.0 or 1.125x.312 MM: 25 or 28x8 IN: .0101 - .020 MM: .2541 - .5080 IN: .000075 MM: .0019 IN: .00004 MM: .00102 IN: 1.0 or 1.125x.312 MM: 25 or 28x8 IN: .0201 - .040 MM: .5081 - 1.016 IN: .0001 MM: .00254 IN: .00006 MM: .0015 IN: 1.0 or 1.125x.375 MM: 25 or 28x10 IN: .0401 - .060 MM: 1.0161 - 1.524 IN: .000125 MM: .00318 IN: .00008 MM: .0020 IN: 1.0 or 1.125x.375 MM: 25 or 28x10 IN: .0601 - .090 MM: 1.5241 - 2.286 IN: .00015 MM: .0038 IN: .0001 MM: .00254 IN: 1.0 or 1.125x.500 MM: 25 or 28x12 IN: .0901 - .120 MM: 2.2861 - 3.048 IN: .000175 MM: .00445 IN: .000125 MM: .00318 IN: 1.0 or 1.125x.500 MM: 25 or 28x12 IN: .1201 & Larger MM: 3.0481 & Larger IN: .0002 MM: .0051 IN: .00015 MM: .0038 IN: 1.0 or 1.125x.625 MM: 25 or 28x15 Standard Reduction Angles are 10 through 23° in 2° increments (Ex: 14-16°) Standard Bearing Length range is 10 through 70% of hole diameter in 20% increments (Ex: 20 - 40%) Elongation Dies and Sets are available with + or -1/2 percent standard elongation tolerance. Special configurations, tolerances and casing dimensions are available upon request.

Asp abrasives diamond die blanks are polycrystalline diamond (pcd) products produced by advanced high temperature and ultra-high pressure in the presence of a solventcatalyst metal. High diamond-to-diamond bonding assure them combine the hardness, abrasion resistance and high thermal conductivity of natural diamond with a toughness approaching that of tungsten carbide. They are better choice for high precision and long life wire drawing dies. Our diamond wire drawing die blanks , there are 5 grain sizes available to choose from based on the application of wire drawing: 3 micron, 5 micron, 10 micron, and 25 micron and 50 micron. asp series diamond wire drawing die blanks includes tungsten carbide supported pcd die blanks in round shape of various sizes. These products have a polycrystalline diamond core integrally bonded to a tungsten carbide support ring which in turn enhances the strength of the die blanks. These features allow the products stronger ability to withstand wire drawing with high intensity. asp self supported die blanks contains catalyst metal and is thermally stable to 650℃, and to be mounted at temperature not exceeding 650o. Asp blank is electrically conductive and can be drilled and shaped by edm, laser and ultrasonic etc. we can also supply ge , sumitomo quality pcd die blanks addma : american diamond die manufacturers association product details shapesproduct no.addma designationdiamond diameter x thickness (mm)asp210hd62.5x1.0asp315hd123.2x1.5asp525hd155.2x2asp535hd185.2x3.5asp310rd63.2x1.0asp315rd123.2x1.5asp5225rd155.2x2.5asp5235rd185.2x3.5asp7240rd217.2x4.0asp9553rd249.5x5.3 mount at temperatures not exceeding 650oc - 1000oc. typical order code : for example, asp310r-010 means : product number: asp310r r-round ，average grain size: 10μm maximum recommended bearing diameter for “soft” nonferrous wire. “hard” wire diameter normally should not exceed 65％ of this diameter. shapesproduct no.addma designationtotal blank diameter (mm)diamond diameter x thickness (mm)asp3215sd125.03.2x1.5asp415sd128.124.2x1.5asp423sd158.124.2x2.3asp429sd188.124.2x2.9asp638sd2113.656.8x3.8asp653sd2413.656.8x5.3asp1285sd2724.1312.9x8.7asp1285sd2726.612.9x8.7asp1212sd3024.1312.9x11.6asp1212sd3026.612.9x12.0asp1512sd3024.1315.2x12.1asp1512sd3026.615.2x12.1asp1515sd3324.1315.2x15.1asp1515sd3326.615.2x15.1asp1813sd3030.018.2x13.5asp1815sd3330.018.2x15.5asp1817sd3330.018.2x17.5asp1818sd3630.018.2x18.5asp2516s-50.024.5x16.0asp2518s-50.024.5x18.0asp2520s-50.024.5x20.0asp3016s-50.030.0x16.0asp3018s-50.030.0x18.0asp3020s-50.030.0x20.0 mount at temperatures not exceeding 650℃ & 1100 degree also as per customer request. typical order code : for example, asp423-010 means : product number: asp423s d15 supported，average grain size: 10μm maximum recommended bearing diameter for “soft” nonferrous wire. “hard” wire diameter normally should not exceed 65％ of this diameter.

ASP Abrasives TSD die blank is thermally stable up to 1000oC in an inert or reducing atmosphere, and can be mounted at high temperature with high strength metal setting powders.ASP- TSD is not electrically conductive and can be drilled and shaped by ultrasonic and laser etc, EDM not recommended. ASP-TSD die blank is recommended for high temperature tungsten and molybdenum wire drawing. Product Details : ShapesProduct No.ADDMA DesignationDiamond Diameter x Thickness(mm)ASP-TSD210HD62.5 x 1.0ASP-TSD315HD123.2 x 1.5ASP-TSD525HD155.2 x 2.5ASP-TSD535HD185.2 x 3.5ASP-TSD310D63.2 x 1.0ASP-TSD315D123.2 x 1.5ASP-TSD525D155.2 x 2.5ADP-TSD535D185.2 x 3.5 We Mount at high temperature not exceed 1000oC with high strength metal setting powders. Recommended for high temperature tungsten , stainless steel and molybdenum wire drawing. Typical order code: for example, ASP-TSP315-005 , Means: Product Number: ASP-TSP315，Average Grain Size: 5μm Maximum recommended bearing diameter for “soft” nonferrous wire. “Hard” wire diameter normally should not exceed 65％ of this diameter.

Asp pcbn (polycrystalline cubic boron nitride) cutting tool blanks are comprised of a polycrystalline layer of cbn crystals and a tungsten carbide substrate bonded together as an integral compact by an ultra-high pressure and ultra high temperature process. Asp pcbn cutting tool blanks are used to machine ferrous metals such as: hardened steel， wear-resisting cast iron, heat-resisting alloy, and powdered metal and so on. Asp pcbn blanks are available in the standard shape of round, and can be processed per customer's request in a wide variety of sizes and shapes including rectangular, square, triangle, and fan-shaped (semi-circle) and so on. specifications product coded (mm)t (mm)t (mm)asp-pcbn130313.441.600.5asp-pcbn1905 19.053.180.5 note : the products can be manufactured per customer's request as non-standard shapes such as rectangular, square, triangle, fan-shaped, semi-circle and so on.

Asp- pcd cutting tool blanks are produced by sintering selected diamond particles at high pressure and high temperature, and consist of diamond layer and tungsten carbide substrate. Asp-pcd blanks provide the hardness, abrasion resistance and thermal conductivity of natural diamond, combined with the toughness of tungsten carbide. The work piece processed by pcd has good surface finish and no need being ground. It is an ideal tool material for its long life and high efficiency. Sp-pcd is widely used for the machining of non-ferrous metals and alloys, such as aluminum, copper, aluminum gray iron composites, as well as nonmetallic materials such as wood, chipboard, ceramics, plastic, rubber etc, where high abrasion resistance and good surface finish are required. The products are available in 5µm, 10 µm and 25µm. specifications shape roundsproduct noangle (a)diameter (d)thickness (t)asp-r3608.036081.62.03.2asp-r36013.236013.21.62.03.2asp-r36030.0360301.62.03.2asp-r36038.0360381.62.03.2asp-r36044.0360441.62.03.2shape half roundproduct noangle (a)diameter (d)thickness (t)asp-r1808.018081.62.03.2asp-r18013.218013.21.62.03.2asp-r18030.0180301.62.03.2asp-r18038.0180381.62.03.2asp-r18044.0180441.62.03.2shape segmentsproduct noangle (a)leg (l)thickness (t)asp-r453.8453.81.62.03.2asp-r454.5454.51.62.03.2asp-r456.3456.31.62.03.2asp-r603.8603.81.62.03.2asp-r604.5604.51.62.03.2asp-r606.4606.41.62.03.2asp-r903.9903.91.62.03.2asp-r904.6904.61.62.03.2asp-r906.5906.51.62.03.2shape triangleproduct noangle (a)leg (l)thickness (t)asp-t353.8353.81.62.03.2asp-t354.5354.51.62.03.2asp-t355.03551.62.03.2asp-t357.03571.62.03.2asp-t359.03591.62.03.2asp-t454.04541.62.03.2asp-t455.04551.62.03.2asp-t456.2456.21.62.03.2asp-t554.05541.62.03.2asp-t555.05551.62.03.2asp-t557.05571.62.03.2asp-t603.06031.62.03.2asp-t604.06041.62.03.2asp-t605.06051.62.03.2asp-t606.5606.51.62.03.2asp-t607.06071.62.03.2asp-t609.5609.51.62.03.2asp-t903.09031.62.03.2asp-t904.09041.62.03.2asp-t905.09051.62.03.2asp-t906.5906.51.62.03.2asp-t907.5907.51.62.03.2asp-t909.5909.51.62.03.2shapeproduct nolength (l)width (w)thickness (t)asp-l3.53.03.531.62.03.2asp-l4.02.542.51.62.03.2asp-l5.02.0521.62.03.2asp-l5.02.552.51.62.03.2asp-l5.03.553.51.62.03.2asp-l5.04.0541.62.03.2asp-l6.03.563.51.62.03.2asp-l6.04.364.31.62.03.2asp-l6.04.564.51.62.03.2asp-l6.05.0651.62.03.2asp-l7.03.0731.62.03.2asp-l8.02.0821.62.03.2asp-l10.03.01031.62.03.2asp-l11.02.5112.51.62.03.2asp-l12.03.01231.62.03.2asp-l13.03.01331.62.03.2asp-l20.020.020201.62.03.2asp-l25.03.02531.62.03.2 standard diamond layer thickness is 0.5mm available in three grades : 5µm、10µm and 25µm typical order code : asp-r36030.0-3.2-010 asp- pcd cutting tool blanks meas : product number asp-r36030.0, overall thickness:3.2mm, grain size:3.2mm.

Asp polycrystalline diamond pcd micro drill blanks are composed of synthetic diamond layer and tungsten carbide substrate. They are available in 0.5-2mm , 0.5 -6 mm diameters. Standard lengths up to 20-25mm.

ASP Man-made thermal stable polycrystalline diamond is a kind of diamond polymer of diamond and binding agent sintered under ultrahigh pressure and high temperature. It has extremely high wear resistance and high thermal stability 1100 degree. Polycrystalline has high wear ratio and compared with natural diamond, its cost is very low and it is an ideal material for manufacturing oil and geographic drilling bits; Compared with natural diamond, polycrystalline has higher mill efficiency; adding its incomparable price advantage, it has become indispensable for diamond processing; We can accurately control the wear ratio of Polycrystalline and adapt to different processing requirements. Specifications Product TypeDxHxAProduct TypeDxHxADetailsR1012-1201x1.2x120oR4080-1204x8x120o D is a column face diameter H is to gather the crystal altitude A is to gather the crystal vertex angle , may be 90o120o180o What left picture shows every dimension unit is a millimeter without exception. R1540-1801.5x4x180oR5050-1205x5x120oR2040-1202x4x120oR5080-1205x8x120oR2040-1802x4x120oR6060-1206x6x120oR3060-1203x6x120oR6060-1806x6x180oR3080-1203x8x120oR6080-1206x8x120oR4050-904x5x90oRP63336.3x3.3R4060-1204x4x120o--Product TypeWxBxTProduct TypeWxBxTDetailsT4040264x4x2.6T6060206x6x2 W and B are to gather the glittering length of a side T is to gather glittering thickness What left picture shows every dimension unit is a millimeter without exception. T5050205x5x2T6060406x6x4T5050305x5x3T7070207x7x2L1515501.5x1.5x5L4040404x4x4 W and Bare to gather the glittering length of a side T is to gather glittering thickness What left picture shows every dimension unit is a millimeter without exception. L2020202x2x2L4040604x4x6L2525252.5x2.5x2.5L4040804x4x8L3030303x3x3L5050505x5x5L3030403x3x4L5050805x5x8L3030603x3x6--Product TypeWxHxLxrProduct TypeWxHxLxrDetailsA10030301510x3x3xR1.5-- W and H are to gather glittering width and height L is to gather glittering thickness R is to gather the glittering radius

The Monocrystal Diamond that webring forth has no other alternative available in the market when it comes to reliability. Also, the Monocrystal Diamond provided by us are provided in varied sizes to suit the requirements of the customers. Furthermore, the demand for Monocrystal Diamond is on an increase day by day. Sizes Available 1 mm to 3 mm Ideal For Dies Dressing tools