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IBPGAS Engineers
Karnal, Haryana, India
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Other Products / Services #5387945

LPG Bottling Plants Installation

We at IBP Gas Engineers undertake complete design, fabrication, erection, installation and commissioning of various plants on turnkey basis like as follows:

The different types of LPG plants are as follows :

  • LPG Filling plants for filling LPG cylinders
  • Auto LPG Filling Stations for filling LPG in cars
  • LPG bulk plants with vaporizers for use of LPG as burning fuel in industries
  • LPG bulk plants for use of Liquid LPG in Aerosol and perfumes.
  • LPG terminals for bulk storage in large volumes with truck loading facility.

These plants are provided with complete piping, valves, safety equipments, Gas leak detection system, instrumentation, etc for safe and easy use of the plant.  We executed entire plant including Civil, Mechanical, Piping, Electrical and Instrumentation. The plants are designed as per ASME Sec. VIII Div.1 and Div, 2, AD MERKBLATTER, CODAP 2000, AS 1210, SABS, TEMA and PD 5500 codes and NFPA 58 guidelines.

 

We undertake complete Design, manufacturing and installation of LPG cylinder filling plants such as :

  • Filling carrousel from 8 to 36 filling posts
  • Stationary cylinder filling post
  • In line cylinder filling post
  • Chain conveyor
  • Rollers conveyor
  • Electronic LPG leak detector and many more.
  • Unloading Pumps, Transfer Pumps, etc.
  • Complete Inter-connection Piping.
  • Flame Proof Lighting inside Yard.
  • Electrical Control Panel + Remote Operated Valves ForEmergency Tripping
  • Complete Fire Fighting Equipments.
  • Dip Testing unit, Leaky cylinder evacuation unit.
  • Gas leak detection system
  • Tanker loading / unloading system
  • Filled LPG cylinders sealing system
  • Testing &commissioning of the entire systems
  • Training of Operators and safety education.

The above LPG Cylinder Filling Plant for filling LPG Gas in cylinders of various capacities like 3 kg, 5 kg, 10 kg, 14 kg, & 20 kg , 48 kg etc . This is a custom built ready to install plant. The cylinders may be provided with F type of Self closing valves.

 

We basically provide three types of LPG cylinder filling plants

  • Fully automatic plants for fast filling in huge quantities like 5000 to 10000 cylinders per day using Carousel 8 to 36 points with conveyor system
  • Semi automatic plants with or without carousel for filling cylinders approx 3000 to 5000 per day
  • Manual LPG cylinder filling plants with stationary LPG cylinder filling scales for filling approx 500 to 2000 cylinders per day. This is very cost effective and low maintenance and widely used.

Auto LPG Filling Stations :

We IBP Gas Engineers manufacture and provide total turnkey solution for bulk LPG storage facility with vaporizer, pressure reducing station and other accessories for use of LPG as fuel in various Industries like Steel, Cement, Ceramics, Automotive, Glass and various other applications.

 

LPG bulk plants with vaporizers :

LPG bulk plants for storage of LPG in tanks and convert it to vapor form using electric or steam heated vaporizers and then reducing the pressure to desired level using pressure reducing station for burning in burners for use of LPG as burning fuel in industries for various purposes like ceramics, cement, steel, glass, automotive etc.

 

LPG bulk plants for use of Liquid LPG in Aerosol and perfumes :

LPG bulk plants for storage of LPG in tanks and use of LPG in liquid form for various purposes like perfumes, Aerosol, pesticides, etc

 

LPG terminals for bulk storage :

LPG terminals are built for storage of LPG in large volumes in storage vessels like cylindrical tanks or spherical tanks, with facility to receive LPG from ship at port and then refill the same in Tankers for distribution in the entire country.

 

LPG Cylinder filling plant :

We manufacture LPG Cylinder filling plant for filling LPG Gas in cylinders of various capacities. This is a custom built ready to install plant .We provide  LPG cylinder manufacturing plant with a production capacity of 3000 cylinders per day having size of 3 kg, 5 kg, 10 kg, 14 kg, & 20 kg capacities.

 

LPG Bottling Plant :

We undertake installation of complete LPG Bottling Plants . These are available in various specifications and can be provided as per the clients requirements. The entire services include storage tanks, Unloading Pumps, &Transfer Pumps, LPG Recovery compressor, Air compressors. To ensure safe and accurate filling of the cylinders well experienced technical people should only be employed in the working of the plant. The bottling plant has its own system of stringent safety and quality control checks built-in at different stages.  

 

The quality control checks at the bottling plants are carried out at 3 stages :

Pre-filling Quality Control Checks :- The pre-filling checks include segregation of damaged cylinders, spurious cylinders, cylinders with missing O-Rings and cylinders due for pressure testing.

 

Post-filling Quality Control Checks :- In the post-filling checks, it is ensured that all the cylinders filled on the automatic cut-off weighing scale/filling machines are subjected to 100% cross- checks for weight.

 

Statistical Quality Control Checks :- These checks include all pre-filling and post-filling Checks in addition to checking the quality of the seal.

 

Technical Specification :

Design Pressure :- 12 TO 18 bar

Design Temperature :- -20 / + 50 Deg C 

Design Code :- EN - 12493 / ADR, PD 5500, ASME SECT VIII DIV 1 & 2, CODAP 2000, NFPA 58 

Volume :- 10M3 to 500M3

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Fuel Tanker

  • Capacity 250-500 L, 500-1000 L
  • Feature Sturdy construction, Long working life, Leak proof
  • Material Metal
  • Storage Material Fuel
  • Surface treatment Color Plated
  • Wall Thickness 5 mm to 30 mm

We have marked a distinct and dynamic position in the market by providing a high quality array of Diesel Tanker. In adherence with set industry standards, our offered tanker is manufactured using the superior quality components as well developed techniques at our well-maintained production unit. The provided tanker is extensively used in power plants, diesel stations and other places. Additionally, our valued patrons can avail this tanker from us in various technical specifications according to their requirements.

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LPG Gas Tank

  • Application Gas Storage
  • Condition New
  • Capacity 0-1000kg, 1000-2000kg, 4000-8000kg
  • Warranty 5years

We IBP Gas Engineers Provides a variety of quality tanks and equipment including Aboveground, Underground, and Vertical Propane tanks.  We also manufacture Propane above ground as well as mounded and underground Propane storage tanks of various capacities ranging from 500 Liters to 1000000 Liters.  We undertake Export of propane storage tanks including competitive prices, reliable delivery, and friendly service of our team of experienced technicians, drivers, and knowledgeable customer support staff. The unit comes with all safety features as per norms. The tanks are provided with all accessories like safety fittings, valves, pipelines etc.

We manufacture the following types of Propane tanks :

  • Propane Storage Tanks
  • Horizontal Propane Tanks
  • Vertical Propane Tanks
  • Storage Propane Tanks
  • Propane Transport tanks
  • Propane storage bullets
  • Propane bullet
  • Propane mounded bullets
  • Propane sphere 
  • Propane spherical tanks
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LPG Semi Trailer Tank

  • Shape Cylinder
  • Volume Up to 45M3
  • Design Pressure 14.5 Bar to 17.5 Bar
  • Design Temperature (-)6 Deg C to (+) 55 Deg C
  • Material of Construction SA 516 Grade 70 for shell and dished ends.
  • Surface Finish Color Coated

We manufacture LPG Semi Trailer Tanks ( LPG Transport Tanks ) of various capacities ranging from 7500 Liters to 57000 Liters. The unit comes with all safety features as per norms. Semi trailer tanks are provided with double or triple axle rear trailers. The tanks are provided with unloading pumps for decanting. All accessories like Tyres, mudguard, king pin 2 or 3.5", safety fittings, valves, pipelines, Excess flow valves, internal valves, are provided as per requirement.

Design Code : ASME Section VIII Div 1 & 2, PD 5500, IS 2825, EN 13445 & Pressure Equipment Director 97/23/EC and other international design codes.

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Liquid Propylene Transport Tank

  • Design Pressure               18bar
  • Test Pressure                   30bar 
  • Design Temperature          -20 / + 50 ° C
  • Design Code                      AD 2000 Code EN - 13445, ASME, CODAP
  • Volume                             1000 and 2000 gallon

We IBP Gas Engineers are manufacture and exporter of propylene gas tank, propylene storage tanks, propylene transport tanks, propylene oxide storage tanks, liquid propylene transport tankers. We   provide complete installations of bulk storage tanks both 1, 000 and 2, 000 gallon horizontal and vertical tanks where space is limited. It is a colourless, extremely combustible, non-toxic, easily inflammable gas.

Propylene gas tank is supplied through a combination of direct pickup from Manufacturing source locations and storage workshops strategically located all over the Worldwide.  The product is transported through jumbo tanker trucks and stored in workshop bulk holding facilities with capacity exceeding 40, 000 gallons, then loaded into transport carriers that deliver the product to the customer’s bulk storage facility. It is intended to provide general information to persons who may handle or store for propylene.

 

The two basic storage types of vessels used to store for propylene gas.

  • Propylene Bullet Tanks
  • Propylene Spherical Storage Tanks

 

Propylene gas can be stored at atmospheric temperature, but in fully pressurized spheres. Propylene gas tank selecting a proper storage tank for construction purpose  carbon steel this material is a good choice  for pressurized spheres. Carbon steel will be suitable for temperature down to -50 F. Propylene gas tank is generally described as a volatile, colourless gas at room temperature.

 

These products are widely used in

  • Chemical industries
  • Pharmaceutical industries
  • Petrochemical Industries
  • Agro chemical industries
  • Textile industries and Fertilizer industries.

 

Liquid propylene gas storage tank is stored in tightly closed tanks and is transported in railway tanks. Both the railway and storage tanks are made from low-temperature steel, cooled bellow propylene boiling point or pressurized.

 

Propylene has established its productivity countrywide for applications that include stress relieving, brazing, soldering, flame hardening and  flame cutting, heating, preheating etc. 

 

The vessel types must have a foundation suitable for the tank design they are constructed from steel or concrete are designed to transmit all loads to the earth.

 

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Lpg Bottling Plants

We are an eminent name occupied in offering premium assortment ofLPG Bottling Plant for Gas Industryto our clients. Additionally, client can get the offered products from us at very affordable prices.

Features :

  • Optimum storage space
  • Durable construction
  • Resistance against corrosion
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LPG Terminal Tank

  • Material Metal
  • Shape Cylinder
  • Color White
  • Feature Reliable, High Tensile Strength, Long Lasting
  • Applications Oil terminals, LPG storage, Crude oil tanks, Petroleum products like Diesel, Petrol, Jet fuels, Kerosene, Ammonia, Ethylene, Propylene, etc
  • Surface Finish Color Coated

We IBP Gas Engineers are exporter and manufacturer of LPG Terminal at cheap cost. The tanks are as per customer’s requirement.We are pioneer in building LPG TERMINAL for receiving LPG by ship for storage and distribution purpose on turnkey basis. The terminals are designed based on the customers’ requirements like Total storage capacity to be stored, Minimum quantity of LPG that can be received at the Terminal in each consignment, Land available, Distribution network available for refilling and resale of bulk LPG, Ease of operation and maintenance, Automation of the entire terminal for effective operation and safety of the terminal, we offer efficient systems for terminal management and inventory management.
We carry out the design and construction of terminals and storage facilities for complete terminal on turnkey basis for various products like crude oil, petroleum products and LPG, Ammonia etc by incorporating enhanced control systems and a good maintenance program.

Special features of the LPG terminal are as follows :

  • Facility to unload LPG from ship into storage tanks
  • LPG Storage tanks or Spheres of various capacities like 2000, 3000, 5000, 10000 Tons etc
  • Facility to load LPG from storage tanks into LPG semitrailers for distribution purpose
  • Facility to fill LPG from storage tanks into small cylinders with testing facility for filled cylinders
  • Fire fighting and water sprinkler system
  • Gas leak detection system
  • Tank gauging system to determine the quantity of LPG in each tank on your computer
  • High level alarm system to sound alarm when level in tank reaches 85%
  • Other instrumentation and electrical system but without civil work
  • Reloading the LPG back into small barges for local distribution on small islands.

Mounded bullets provide intrinsically passive and safe environment and eradicates the possibility of boiling liquid expanding vapour explosion (BLEEVE) though handling LPG possesses various challenges, due to its inherent dangerous properties, modern state of art safety features is taken into consideration while designing the facilities using various international codes.

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Bulk Tank Installation Services

Renowned as a reliable and cost-effective energy source, nowadays, more and more industries are using LPG. And, we are providing installation services for bulk tank. We are based in Karnal (Haryana, India) and providing solutions for above ground or mounded installations, as per clients’ needs. So, if you are looking for an experienced and professional entity to carry out bulk tank installation, get in touch with us. Our service charges are also reasonable.

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LPG Gas Pipeline Installation Services

The gas pipeline has significantly reduced the usage of cylinders in commercial places. If you are seeking a reliable entity that can undertake your LPG gas pipeline installation work then, you should get in touch with us. Ours is a professionally managed firm, specialized in providing quick and durable solutions and that too at market leading rates. We are based in Karnal (Haryana, India) and can be trusted for handling small and big installation requirements. So, schedule pipeline installation with us.

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Conversion Assistance Services

There are ample benefits of switching over to LPG- a low carbon and exceptional energy source. And, we are providing conversion assistance for the same. We are based in Karnal (Haryana, India) and can be relied for handling the task of switching from conventional fuels to highly beneficial LPG. The undertaken conversion task is executed by expert professionals by considering preventive measures. So, share your needs with us so that we can get you the best.

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Contact Us

  • Mr. Rajesh Jangra (IBPGAS Engineers)
  • Plant Address:- Hathlana Road V.P.O Jundla, Karnal, Haryana - 132036, India
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  • Call 08069182200 Ext. 108