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Indopol Food Processing Machinery Private Ltd
Faridabad, Haryana, India
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Conveyor Belt



We have designed, developed and installed a large number of Belt Conveyors. We manufacture Through type & Flat Belt Conveyors for various applications as below.




Utility of Belt Conveyors:



  • Grain Handling

  • Lime Handling

  • Sand / Cement Handling

  • Fertilizer Handling

  • Pouch Handling

  • Confectionary Handling



We have designed, developed and installed a large number of Belt Conveyors. We manufacture Through type & Flat Belt Conveyors for various applications as below.




Utility of Belt Conveyors:



  • Grain Handling

  • Lime Handling

  • Sand / Cement Handling

  • Fertilizer Handling

  • Pouch Handling

  • Confectionary Handling




BAG HANDLING


For sugar bads from factory to godowns and then to truck loading, we offer complete system for bag handling. It consists of portable belt conveyors, portable bag stacker, truck loaders.



CARTON HANDLING


For handling cartons of bottles, tins and biscuits etc.
Belt Conveyors are required for bagas handling, pharmaceutical industry and other industrial applications.



MODULAR DESIGNS


The frame of the Belt Conveyors is of pressed steel section. It becomes very convenient for installation and transportation.


Self aligned and HDPE sealed carrying idlers have very free rotational movement, which reduces friction and the power consumption.



Model

Capacity* m3/hr

TPH for rice
B.D. 0.7t/m3

BC-400

4-40

2-28

BC-500

42-62

29-43

BC-600

62-110

43-77

BC-800

112-200

77-140


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Flow Controller


  • Hydropneumatic controlled flat gate with integrated weigher

  • Low installation height of only 135 - 220 mm

  • Exact regulation of mass flow rate in kg/h

  • Summation of total weight in kg

  • Registration of flow rate in t/h over 48 hours

  • % - input for grain compositions

  • Simple mounting right below silos





    • There are two versions available:

      Type FC 3.15 for pipe diameter of 120 mm with flow rates of 0, 2 - 15 t/h
      Type FC 3.30 for pipe diameter of 150 mm with flow rates of 0, 4 - 30 t/h

    • Height of both types: 135 mm with quadratic outlet, 220 mm with round outlet.

    • Accuracy of the Flow Controller lies (depending of flow rate) at about 1 - 2 %.
      Reproducibility (implying steady flow rates) lies at 0, 5 %.

    • Evaluation electronic:
      Wall housing: 300 x 300 x 140 mm (B x H x T)
      Panel mounting: 165 x 120 x 65 mm (B x H x T)

    • The Flow Controller FC3 is used for continuous regulation of cereals and other free-flowing materials.

    • A flat gate is located inside a steel panel case. A baffle plate is arranged right below. The regulation of the flow rate is done by means of a hydropneumatic control system. It causes the gate to be opened or closed so far that the actual flow rate corresponds with the desired setting. The force to move the gate is effected by a compressed air supply of 2 bar pressure. It controls a hydraulic cylinder via hydropneumatic converter allowing a regulation with millimeter accuracy. This process happens fully automatically.

    • The Flow Controlling Unit, consisting of baffle plate, load cell and cylinder unit, requires an installation height of only 135 to 220 mm. Assembled inside a steel case it is totally dust tight. It should be mounted right below the outlet of a silo or a vessel. The unit is suitable for installations in dust explosion zones 22.

    • In a mill the primary use of the Flow Controller is to configure grain compositions. Because of a low installation height it is possible to substitute older measuring and mixing devices without expenses of a rebuilding. Another interesting application in mills is the regulated discharge of tempering cells. This allows easily to set up the capacity for the first break.

    • For the compound feeds industry the principle use besides dosage is the continuous configuration of feed compositions. The Flow Controller can be used for all free flowing bulk materials. It is possible to activate up to 10 specific calibrations.







    • The Evaluation and Control Electronic can be affixed entirely independent from the flow controlling unit. It is available for panel mounting or in a separate housing.

    • Substantial evaluation and easy handling are possible through the application of a micro computer with LCD graphic display. It provides the following functions:

      1. Display of flow rate in kg/h
      2. Preset of a desired flow rate in kg/h or in %
      3. Observation of flow rate by two adjustable limit values
      4. Summation of total weight since last set to zero
      5. Preselection of a desired batch in kg, reaching this weight affects the gate to be closed automatically
      6. Extern start and stop function by sps-control activation
      7. Output of kg-pulses for extern evaluation and processing
      8. Analogue output of flow rate from 0 to 10 Volts
      9. Graphic recording of flow rate over 48 hours
      10. Alarm output for deviations in case of congestions or an empty silo
      11. RS 232/485 - interface for communication with a computer

    • By application of a number of flow controllers it is possible to control compositions over the interfaces. Control of compositions can then be reached by a pc program or a master computer.




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Vertical Pipe Weigher


  • The grain to be weighed is first slowed down in the feedpipe by means of a falling brake and then reaccelerated, following which is conducted through a pipe bend, which is suspended in a load cell. The load cell is weighed in exact proportion to the quantity of the throughput.

  • The electronic evaluating system amplifies and processes the electric signal of the weighing cell. The actual throughput is digitally displayed in tons per hour, which is monitored by two adjustable limit values.

  • The weight of grain being transported through the Vertical Pipe Weigher is calculated from the throughput signal by an electronic integration device and subsequently, displayed on a resetable summation counter. In event of programming a planned flow capacity, an electronic reset meter is available as fittings product. For driving dosing and control technique, an analogue output device shows actual flow capacity. The Vertical Pipe Weigher is made of service-free construction and a working system guarantees impressive

  • The measuring pipe should be assembled so that the middle section of the pipe, containing the mounted load cell, is exactly vertical.

  • The grain supply always passes through the 90 falling brake. It is important, that there are no sources of vibration where the unit is installed, but if strong vibrations occur in the piping system, the supply and runoff connections should be fitted with rubber sleeves. One should also pay attention to air streams that may occur flow procedure.

  • For compensation of pressure a connecting pipe is fitted near scales outlet. It is recommendable to mount the electronic evaluator at such a distance from the measuring pipe that it can be seen clearly.

  • The electricity is connected in accordance with the connecting plan supplied. The following cables are available:

    1. Mains cable 230 Volt, 50 Hz, 0, 5 A
    2. Connecting line to the measuring pipe 4 x 0, 5 mm shielded
    3. Klaxon connections to signalize exceed limit values
    4. kg-impulse line for remote counting device, yield inspection, moisture control
    5. Power exit , 0 (4) - 20 mA (optional)
    6. Electric preselection signal for dosage (optional)

  • Type DCG 1: Pipe diam. 120 (mm), height : 770 (mm), capacity : 1, 0 -20 m/h

  • Type DCG 2: Pipe diam. 150 (mm), height : 910 (mm), capacity : 2, 0 -30 m/h

  • Protection: ATEX Zone 22

  • Accuracy grade: +/- 0, 5% to 2, 0%, according to sort of bulk good.

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Rotor Weigher

  • Supply Voltage 400 Volt, 50/60 Hz, 10A
  • Motor 3 x 400V, 0.75kW via integrated frequency converter
  • Rotor RPM RC1/2 600 RPM, RC3 450 RPM
  • Output range Model RC 1 0.5 - 20m³/h, max.: 4 t/h
  • Output range Model RC 2 0.5 - 20m³/h, max.: 10 t/h
  • Output range Model RC 3 1.0 - 35m³/h, max.: 18 t/h
  • Accuracy +/- 0, 5 % of the measuring range
  • Reproducibility + / - 0.2%
  • Dimensions: Pipe Diameter RC 1/2 = 150mm, RC 3 = 200mm
  • Dimensions: Weigher Height RC 1/2 = 800mm, RC 3 = 950mm
  • Dimensions: Weigher Diameter RC 1/2 = 500mm, RC 3 = 600mm
  • Colour RAL 7032
  • Type of Protection ATEX Zone 22
  • Controls Panel Mounting: 96 x 48 x 150 mm (W x H x D)
  • Wall-Box Dimensions 200 x 300 x 180 mm (W x H x D)
  • Tye of Protection IP 54

Sealed dust-tight and maintenance-free system

Low installation height, simple assembly

Largely insensitive to vibrations

Direct mass flow measurement


Not dependent on friction, moisture and flow characteristics

Patented, proven measuring system




  • A rotor is located in the rotor weigher which is driven by a constant speed three - phase induction motor.

  • The product to be weighed is fed to the centre of the rotor and then accelerated to a peripheral speed of approximately 10 m/s.

  • As the product flows through the rotor the coriolis force, or compound centrifugal force, is created as a reaction force. This coriolis force is absorbed through a spring element below the rotor and detected by means of two magnetic flux induction sensors.

  • The coriolis force is completely proportional to the mass flow.

  • Material-specific characteristicssuch as, i.e., different moisture levels, flow characteristics or frictiondo not influence the measurementas

  • Pulse time spacing of both inductive sensors is detected accurately by the separate evaluating electronic system.

  • The momentary throughput in (kg/h) is then calculated from these times, indicated and compared with two adjustable limit values.

  • An electronic integration device then uses the output signal to calculate the total weight fed through the rotor balance system and display the result on a resetable summation device. In addition, kg pulses are available for the remote counters and yield calculators.

  • The evaluation electronic system can be installed at any distance from the weigher.

  • The system can be supplied in a wall-mounted cabinet or suitable for control panel installation.

  • A preselection counter for setting the required throughput as well as a 0 (4) - 20 A analogue output of the momentary throughput can be supplied as an option for control and registration.

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Guar Gum Split

As one of the most experienced milling consultants in the world, Dr.-Ing. N.K. Gupta Technical Consultants offers engineering services for state-of-the-art production of high-quality guar gum splits and powders.


To our disposal are over thirty years of experience, trained manpower and the latest know-how in grain handling and milling technology from leading manufacturers across the world.


We offer our existing and new clients a full spectrum of specialised engineering services for high capacity and state-of-the-art production of guar gum

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Bucket Elevator

Bucket Elevators handle a variety of free flowing material such asRice, Wheat, Corn, Sunflower Seed, Malt, Grain, and evenSaw Dust.


Our Bucket Elevators handle grain very gently having very negligible fall back.


Our Bucket Elevator has many unique characteristics which have made it popular amongst its users:



  • Itsmodular designensure perfect fitment. It keeps the system rigid, resulting in absolute alignment and easy operation.

  • Theinspection coveris readily removable and provides ease for maintenance.

  • High speed pulleys discharge material bycentrifugal action.

  • UHMWPE Liningminimizes any type of wear and increases the efficiency.

  • Zero Speed SwitchandHold Backdevice ensures 100% safe operation.

  • Self cleaning, self aligning pulleyssupported by flanged bearing units at both the ends ensure very low maintenance.

  • High speed operationmoves larger volumes in optimum size.

  • Drive through Geared Motor ensureslow power consumption

Model

Belt Speed m/sec

Capacity* m3/hr

TPH for wheat
B.D. 0.76t/m3

DE-125

1.5

11

8.3

DE-150

2.0

26

19.7

DE-200

2.4

47

35.7

DE-250

2.8

75

57.0

DE-375

3.4

160

127.6


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Grain Processing Machinery



Our milling machinery surpasses all comeptitors offerings with our fantastic value-to-price ratio offering above-average quality at sensationally low prices.

For technical datasheets and other information regarding the following machinery follow the individual links:

(We are in the process of updating our pages. Should a particular page not be available online pleasecontact us)




















































































































Roller Mill RM-04



For grinding grains into flour, semolina, atta and bran.



Length Grader



For sorting a wide variety of granular materials by length.



Plansifter



For sifting mealy and floury materials and for sorting various granular materials.



Bran Finisher



For separating flour particles still adhering to the bran in order to improve the flour yield.



Classifier Separator



For cleaning and classifying grain and other granular materials.



Entolator



For cleaning grains by centrifugal force against a hard surface, the impact disintegrating unsound kernels and breaking dirt clods.



Drum & Impact Detacher



For the gentle detaching of the stock flakes obtained during the reduction passages.



Horizontal Sieve Machine



Used in flour mills to remove dust & big size stones.



Classifier Separator



For cleaning and classifying grain and other granular materials.



Rotalipse Separator



High capacity grain cleaner with maximum efficiency due to rotary and linear motions.



Destoner



For separating stones from a continuous material stream.



Gravity Separator



For the grading of cereals into heavy, mixed and light fractions.



High Speed Scourer



For the surface treatment of wheat and rye for removing adhering dirt and impurities such as dust, sand, earth clots, insect fragments, etc.



Purifier



For purifying and classifying semolinas and fine semolinas in durum and soft-wheat mills



Intensive Dampener



It permits uniform dampening without alteration on the cereal state. Particularly for moisturizing of wheat in the dry cleaning with quick penetration of a big percentage of water.



Uniflow Cylinder



For the accurate separation of round and long grains.



Jet Filter



For air filtration of pneumatic installations with no need of an auxiliary aspirator and compressor.



Cracker Roller Mill



For the crushing of oil seeds.



Fans (Low & High Pressure)



Applicable in various industrial fields in milling, used as an aspiration sources for cleaning and silo machines, purifier etc.



Hammer Mill



Suitable for all types of material crushing and grinding.



Air Lock Rotary Valves



For discharge from cyclone separators and feed in to pneumatic conveying pipes of grain, granular and farinaceous products, etc. Also pneumatic coveying plants working with negative pressure as well as air seal on cyclones and filter dust collectors.



Conveying Systems



For conveying of all types of materials.



Sack Cleaner





Drum Sieve



A versatile pre-cleaning machine to separate coarse impurities.



Aspiration Cyclone



Very efficiently placing in small space for separation of dust particles from air which comes from aspiration lines.



Volumetric Measurer



For the percentage blending of wheat from various bins.



Roll Grinding and Fluting Machine



For the accurate grinding and fluting of all types of rolls for feed and milling industries.



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3 Deck Vibro Purifier

We offer 3 Deck Vibro Purifier.
High quality machine widely used in flour mills, maize mills, etc. For sieving and grading
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Classifer Separator

We offer Classifer Separator.
High quality machine widely used in flour mill, maize mill, rice mill, dal mill, solvent extraction plant etc. For cleaning of grains, seeds, pulses, etc.
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DRYDESTONER

We offer DRYDESTONER.
High quality machine widely used in flour mill, maize mill, rice mill, dal mill, solvent extraction plant etc. For cleaning of grains, seeds, pulses, etc.
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Drystoner

We are offering drystoner, high quality machine widely used in flour mill, maize mill, rice mill, dal mill, solvent extraction plant etc. For cleaning of grains, seeds, pulses, etc.
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DEHULLER

High quality machine widely used in flour mill, maize mill, rice mill, dal mill, solvent extraction plant etc. for cleaning of grains, seeds, pulses, etc.
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Debranning Machine

We are offering debranning machine, high quality machine widely used in flour mill, maize mill, rice mill, dal mill, solvent extraction plant etc. For cleaning of grains, seeds, pulses, etc.
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DEBRANNER

We offer DEBRANNER.
High quality machine widely used in flour mill, maize mill, rice mill, dal mill, solvent extraction plant etc. For cleaning of grains, seeds, pulses, etc.
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DAMPENER

We offer DAMPENER.
High quality machine widely used in flour mill, maize mill, etc. For addition of water in grains
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UNIFLOW CYCLINDER

We offer UNIFLOW CYCLINDER.
High quality machine widely used in flour mill, maize mill, rice mill, dal mill, solvent extraction plant etc. For cleaning of grains, seeds, pulses, etc.
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TRIEUR

High quality machine widely used in flour mill, maize mill, rice mill, dal mill, solvent extraction plant etc. for cleaning of grains, seeds, pulses, etc.
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Entoletor

We offer ENTOLETOR.
High quality machine widely used in flour mill, maize mill, etc. For disinfestation of flour
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Centrifugal Impactor

We offer Centrifugal Impactor.
High quality machine widely used in flour mill for disrupting flakes
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BRAN FINISHER

High quality machine widely used in flour mills for dedusting of bran
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Vibro Bran Finisher

High quality machine widely used in flour mills for dedusting of bran
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VIBRO SEPARATOR

High quality machine widely used in flour mill, maize mill, rice mill, dal mill, solvent extraction plant etc. for cleaning of grains, seeds, pulses, etc.
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DESTONER

High quality machine widely used in flour mill, maize mill, rice mill, dal mill, solvent extraction plant etc. for cleaning of grains, seeds, pulses, etc.
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SCOURER

High quality machine widely used in flour mill, maize mill, rice mill, dal mill, solvent extraction plant etc. for cleaning of grains, seeds, pulses, etc.
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Horizontal Scourer

High quality machine widely used in flour mill, maize mill, rice mill, dal mill, solvent extraction plant etc. for cleaning of grains, seeds, pulses, etc.
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INTENSIVE SCOURER

We offer INTENSIVE SCOURER.
High quality machine widely used in flour mill, maize mill, rice mill, dal mill, solvent extraction plant etc. For cleaning of grains, seeds, pulses, etc.
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EMERY ROLL

High quality machine widely used in flour mill, maize mill, rice mill, dal mill, solvent extraction plant etc. for cleaning of grains, seeds, pulses, etc.
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Emery Roll Machine

High quality machine widely used in flour mill, maize mill, rice mill, dal mill, solvent extraction plant etc. for cleaning of grains, seeds, pulses, etc.
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Automatic Dampening System

We offer Automatic Dampening System.
High quality machine widely used in flour mill, maize mill, etc. For automatic checking and addition of water in grains
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LENGTH GRADER

High quality machine widely used in flour mill, maize mill, rice mill, dal mill, solvent extraction plant etc. for cleaning of grains, seeds, pulses, etc.
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GRADER

High quality machine widely used in flour mill, maize mill, rice mill, dal mill, solvent extraction plant etc. for cleaning of grains, seeds, pulses, etc.
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REEL MACHINE

High quality machine widely used in flour mill, maize mill, rice mill, dal mill, solvent extraction plant etc. for cleaning of grains, seeds, pulses, etc.
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IMPACTOR

High quality machine widely used in flour mill for disrupting flakes
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Hammer Mill

High quality machine widely used in flour mill, maize mill, etc. for grinding
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Pulverizers

High quality machine widely used in flour mill, maize mill, etc. for grinding
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Elevator

High quality machine widely used in various grain processing industries and other industries for conveying
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  • Rajeev Khandelwal (Indopol Food Processing Machinery Private Ltd)
  • Industrial Plot No. 28, Setor 27-c, Faridabad, Haryana - 121003
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