Faridabad, Haryana, India
Our Products
Indotherm Equipment Corporation is the maker and Supplier of Reheating Furnace, Forging Furnace, Pit Type Furnaces, Aluminum Melting Furnace, Recuperator, Industrial Burner and associated types of gear in the need of Heat Treatment Industry.
Organization PROFILE-FORGING INDUSTRY
Offering the sparing strategy in zones of following fashion plant forms with best tech Forging heaters and stoves. Answer for Heating for Forging, Stress assuaging in the wake of fashioning, Heat treating, Pre-warmers, Air cooling units, warming of end and focuses.
Assembling
Since 1990 we are producing world class fashioning heater for warming and warming substantial steel ingots, metals and steel parts. Heater are made with top notch high temperature unmanageable temperature protection up-to 1800 Degree Celsius. The development will be work to long last thus will the general heater.
Fashioning PROCESS DETAILS
Heater can be ordered into gas produce and oil fashion where gas manufactures normally utilizes propane and petroleum gas as the fuel and in fuel Furnace oil , diesel and light fuel oil can be sorted.
We can likewise fabricate custom form heater differ in size and development, from extensive Chamber utilizing a major burner with a blower or a few air burners to produce the material.
A few fashions process Also known as:
Level Die Forging, Hand producing, And Smith fashioning. Additionally unique sorts of metals will have an alternate components included when producing them, some will be simpler to fashion than others.
Extra Information:
Indotherm Equipment Corporation makes Salt-Bath Furnaces for Heat Treatment of Steel or brilliance Metals. We can supply Electrically Heated and in addition Gas-worked heater according to client needs.
Our salt shower heater is made out of High Quality stubborn from rehashed brands and pleasantly welded with gentle steel metal sheet. Our Manufactured SS pot, cauldron is tried ultrasonically before it is loaded with liquid salt into which work is inundated for either warming or cooling. Our produced pot is equipped for dealing with overwhelming salts, for example, nitrates, nitrites, harsh pop, chlorides, carbonates, and cyanide.
Shaker Hearth Heat Treatment Furnace in fact called Reciprocating and Rotary Agitation write Furnaces while responding shaker movement bestows idleness to the work plate display in the hearth of the heater with uniform warming to the principle workload general case profundity warm is accomplished.
The Furnace are by and large utilized for the light weight parts that are to be carburized to case profundity of 0.3 mm. Shaker hearth heaters utilize a plate for the vehicle of Work pieces from a bay zone to a release zone, and such plate are ordinarily upheld inside the heater upon metal or headstrong slides or upon rollers or notwithstanding holding tight arms. Such kinds of backings are liable to very fast Wear and their restoration requires expulsion from the Furnace.
Primary Process of the Furnace:
Austempering : increment quality, sturdiness, and diminish mutilation.
Solidifying: increment the hardness of a metal for better protection.
Remarkable Features:
Extra Information:
These are high temperature furnaces that are exclusively made according to the need of the client. International bogie electric technology is employed and advanced high temperature is used in the system. Our company has worked on this furnace keeping in view the need of the market and international level competition. Mass production on production line will be started as soon as more orders are received.
The bogie hearth heat treatment furnace of our company is highly energy efficient and has been used for products such as high manganese, roller, ductile iron, ball, high chromium, liner quenching and crushed hammer heads. The lining material of the furnace is made up of very light steal. Steal head and lining makes the furnace super energy saving. It has insulating refractory brick as well. Good quality furnace bull bricks are used for furnace mouth. Latest technology is employed along with labyrinth technologies. Along with this, automatically seal agencies are also employed for the reduction of heat loss and increased temperature efficiency. Appropriate adjustments according to the needs of the user can be made as the equipment has electricity magnetic breaks.
Multiple temperature control system is installed to improve the temperature uniformity inside the furnace. This is assured with the wall layout heating components modification. High power and high temperature bogie hearth resistance furnace has multiple temperature control counters. Furnace doors bogie operations are also carried out easily. For the control system and temperature fluctuation maintenance most advanced procedure have been used with advances technology curve in microcomputers. This aids in ruling out even minor errors when operation is done.
HYDRAULIC TILTING INDUCTION FURNACE
Our steel frame induction furnace has features for hydraulically operated furnace lid and lining push out mechanism.
Steel frame furnace design introduced to provide rugged furnace design for medium size furnaces under high power furnace design with magnetic shunts around Induction coil.
It has features of light weight in construction, easy to operate and maintain.
PRODUCT DESCRIPTION
Max. Temp of about 1700C. We use IS-8 Quality refractory bricks for lining the furnace walls and floor and have a mild steel door for the furnace. The door has ceramic fiber (coated with sodium silicate solution) lined in it to insulate and protect the 1 inch iron door. The Max capacity of the furnace is designed for engineering laboratory (depending on the size and shape of pieces being placed in it for heating).
Noticeable and Leading Manufacturer from Faridabad, we offer electrical aluminum liquefying furnace, tilting furnace, aluminum kick the bucket throwing furnace, aluminum furnace and bunch out cauldron furnace.
Universal melting tilting furnace are helpful in delivering increased productivity with outstanding energy saving capacities. These are used for die-casting applications for bulk melting process. Oxidized materials including low and high metal energy scrap, feedstock and dross have been melted in tilting rotary furnace. When the performance is compared with other tilting rotary furnace range then there are certain benefits including low energy usage that results is 15 parent saving. High level of metal recovery with 2-5% of increase in recovery. Increased level of productivity that is about 50 times is gained. Labor savings are also achieved because it is an automated process and only one operator is needed to operate different furnaces at a time.
Savings of cost and time along with efficiency is gained with the help of innovative design that is backed-up by latest knowledge and in-depth research. Fuel choice is made in accordance with local conditions. Oil, gas or oxy fuel is employed when needed. Proportionate combustion system is used for double pass burner firing to mix precise amount of fuel with the oxygen. Accurate real time ratio of this proportionater helps in gaining maximum level of fuel efficiency results. Process control is also gained. For instance, smoke during start of a charge or with fire with reducing atmospheric effects for saving metal oxidation. There is also a unique door management system that helps in titling and firing at the same time. This aids in getting a good mixing of charge. Faster and high melting recovery is achieved with this process. All types of scrap including bulky and oversized material can be charged at a faster rate. Door openings are present at a diameter of 79 degree. Charging machine that is fully integrated allowed fast charge and improved melting. Less energy usage with more production is assured.
A range of aluminum melting skelner furnace are offered by our company. These are manufactured to be used in oil faired application. Standards as well as customized designs are available. These furnaces are high performance that have accommodative capacities and offer different engineering options. Furnace with central tilting sites offer various features. High grade material is employed in furnaces that gives a chance of enhance performance of the furnace. Recuperators and burners are present in the melting chambers of the furnace from where melted metal is discharged.
Aluminum melting skelner furnace have some basic capacities including different heating elements for iron Chromium and Aluminum. These furnaces are well-insulated. Heating process inside is completely uniform and temperature can be changed according to the requirements. Digital indicating controller is also installed if customer requires it in the furnace. These are easier to install, manipulate according to the changing need. Operating system is also manageable. Crucible in the furnace can easily be replaced whenever needed.
Normally the electrical aluminum furnace also consist of Swing top cover with lateral displacement.
We fabricated our complete range by using superior quality raw material and other electrical components, which help us to meet the international quality standard. Their demand rises in the universal market because it has the capability to withstand high temperature or face different challenging situations.
It is assured that our clients never regret over their purchase. We maintain a reliable position in Hydraulic aluminum melting skelner furnace manufacturing market. Our complete range of equipment is present in exception rates that gives user satisfaction. Our company also provides after sale maintenance services to our clients.
Aluminum melting services are used to make aluminum alloys. These are high in demand as they have unique characteristics including optimum level of production with reduced energy usage. Main features include consumption of less time to melt the product, ability to use less power, long lasting life and efficient system of performance. Along with this the body of the machine is strong and rust proof. It can also withstand high level of pressure making things feasible for the user.
Our aluminum melting rotary furnace involves very advanced design that is used for recycling of all kinds of aluminum. Scrap, dross and ferrous is also processed. Minimum consumption of salts is needed. This is the most competitive type and advanced furnace. It has a short lifecycle. Small amount of salt is needed for the recovery of metal. Generally there is an oxy-fuel consumption system that is employed in the rotary furnace. Dry salt is used as well. These are procedures that along with tilt design of the furnace help in melting the aluminum more efficiently. The tap to tap cycle time of the process is about 2-3 hours. Productivity time is low and thermal efficiency of 75-80% is gained.
The furnace is suitable to process different kinds and types of materials as the support is provided by latest techniques used in its design. Experience has already been gained and a good number of projects have been done to document the outcomes. This makes our furnace a universal solution to process different materials that might include scrap with dirt and impurities such as plastic, paint and dust. Foundry returns are also processed in this. Along with that, automotive parts that have ferrous inserts are also processed. The furnace has also been proven to be useful to process white and black dross, chip turnings and aluminum cans.
Tap to tap cycle time of the furnace is low that is 2.5-3 hours that gives it efficiency of work. Ratio of salt required is also less than other furnaces. This works with low energy that is almost 400 kWh/MT. Its rotary speed is around 8-12 rpm. The furnace maintains a robust steel structure along with a proven drum. It has long life because of refractory lining that is possesses. The furnace can bear oversized material. With its hydraulic tilting system and rotation it is easier to get work done. Supervision and control of the furnace also does not need a full time deployment of a worker. All these features help in saving cost and time of operation and overall results improve.
We offer aluminum dross and scrap recycling furnace that has the most flexible design. It is best for recycling scrap as its design allows all kinds of scrap to be recycled with ease. Results that are achieved are efficient. The design of the furnace allows unobstructed access inside. This is because of its large lifting door. Heating chamber is accessed and material charging dross and alloy is put into it.
The furnace design is titled and it is hydraulically operated. It has two hydraulic cylinders that are present at the opposite side of it. The main door of the furnace is operated hydraulically as well. The burners of the furnace are positioned in opposite way and they help exhaust gas duct. Positioning of sprout can be done as well. Optimization of the path of the hot gas along with long residence time in the heating chamber is gained.
The burner size of the furnace is maintained keeping in view the need of operation that may involve heating, alloying or holding. Roof and bath temperature are modified to keep this burner size according to needs. Furnaces monolithic wall construction and refractory circle are lined with castables that have non-wetting features in them. The flat roof it eh furnace is fabricated with steel sections that helps add strength to the compository lining. Durability and thermal property of the steel section is very good. Scrap types that can be treated include engine blocks, white dross, oil rolling of mill scrap and black dross.
Aluminum treatment solution occur when alloy is heated under a suitable temperature. This process is done for a reasonable time so the constituent that is needed is entered in the solid solution. The material gets into an unstable state after heating. Aluminum Solution Treatment Furnace aids in treatment of sheet metal casting and aluminum extrusion. The equipment involves a drop bottom furnace with quench tanks, aluminum age ovens and horizontal quench furnaces. It is assured that features are so maintained that precision in heat treatment of batches is gained in the system. The products are produced to assure that relevant standards are met for equipment capability. Quench delay times of less than 5 seconds is assured from the time when door starts to open. Our Aluminum Solution Treatment Furnace are class one design. They provide well designed working space, accurate and repeatable results every time. A complete system with full range of heating techniques is prepared. Quench tanks are made with heating and cooling procedures that are modified according to the process.
Reverbratoy furnace for scrap melting are used for procedures such as scrap recycling and alloying units. In these case full burners are used. Melting is done after the charging of the scrap in the furnace. Processing of prepared metal for its alloy correction can also be done in such cases. Transportation is done in order to end the application. Reverbratoy furnace for scrap melting are usually batch type furnace can their application can be wide. Several types of scrap can be processed in these Reverbratoy furnace for scrap melting. Fuel continuous of the furnace is around 1000KWH/ton when temperature is 7200C. Metal loss of approximately 4 percent happens in this case. Mutual operations have to be carried too and metal tapping is done with the help of hydraulic tilting system or plug system.
We offer a flexible and universal design of tilting rotary furnace that is the best solution for aluminum scrap recycling. All the scarp that is formed can be easily recycled to gain better results. A friction drive wheel system is maintained to rotate the furnace. Along with this a single door is also employed with either horizontal or vertical rotation that has a pendulum type switch.
It involves a high efficiency system that is fixed on the furnace with tiles. It exhausts with a fume collection housing or with a rotatory joint. Traditionally these furnaces have been static in nature but now tilting deign have been added that has helped in bringing improvement in their efficiency. Now work is done in lesser time. Cost of process is low and yield is also high. Engineered rotary furnaces are used to fit the needs and demands of all clients with different requirements. The air burner is provided with fuel oil or with gas. In any case configuration can be changed for static or tilting design.
The objective of our company is to design a system with high performance, coherent production tools that can help process a wide range of commercial scarp with the help of salt free technique. Latest melting practices that are present in the market are employed. These latest systems has also helped in elimination of the need of flux melting procedure. Working conditions for furnace men have improved to a great extent. It has also helped in melting a wide range of feedstock. Elimination of metal pollution has achieved as well. It has also facilitated homogeneity and charge mixing. The chances of self-cleaning are also high with high thermal yield and low range of energy consumption. Finally faster and efficient system is achieved that has 2-3 times higher yield than that of traditional furnaces.
Different models and types of Industrial heat treatment furnaces are offered in our company. For iron and steel tube melting equipment with preheat chamber is present where exchange is done with fumes and main chamber is used for generating these fumes. A cooling unit is present after the heating chamber. Operation and location of this chamber is very important as water has to maintain a precise point and it should remain outside the exit door without getting back in.
For iron and steel tube a continuous chamber is present where loads are arranged. They move inside the furnace and get out in the unloading tables. Rollers present in the furnace rotate with a given speed that makes these loads move on. Speed of the rollers can be adjusted according to the need and the quality of the equipment. The machine has high level of flexibility to meet the needs and demands of customers. A controlled speed of rollers help rotate bars. This also aids in different treatment cycles go hand in hand. Here the degree of automation can be maintained when bars are positioned at the loading table. For this aske relevant code is entered in the computer. The system starts to perform its operations and load is moved on. Programmed treatment and deposit system is performed and for that no human involvement is needed. Such an installation has been designed in a way that can handle batch loads in an automatic fashion for each and every treatment. One important thing is the need for the placement of bars on the loading table and once the process is completed they should be removed and placed on reception cradle. This entire process is controlled in a computerized manner and is done automatically.
Gas fired Bogie Hearth Furnaces are used in order to treat large loads. The design is made in a way that can help carry out operation at temperature as high as 1150 degree C. Heating is one with oil combustion system, electricity and with natural or LP gas. Gas fired Bogie Hearth Furnaces is very useful for the process of heat treatment of heavy and large parts. It allows heating and cooling in a controlled manner. Different specifications and sizes of the furnace are present that can be used keeping in view the needs of the customers. Application of the equipment is kept in mind to finalize about nature of the product. The design in made in such a way that can help easy and quick equipment loading. Quench process is rapid and operation of furnace can be maintained in a way that can help in improved efficiency. High strength refractory is used to construct bogie heath and hence it is able to withstand certain harsh conditions during operations. Work baskets are supplied with the resistant seal pedestals as well. Sealing of doors with vertical lift is done and for that purpose automatically operated clamps are used. This helps in assuring that cold air does not get in.
The furnace has an integrated control system that can be used for programmable temperature control. Temperature records can be maintained with connection trailing thermocouples that are needed for quality record maintenance.
Litharge fabricating is a bunch procedure. The Furnace is pre-warmed to 575-600C by a gas/oil terminated burner. Lead Oxide is metered and sustained into the heater. The material is blended and fomented inside the heater. The temperature is kept up between 575-600 C all through the response. The response is exothermic, thus less fuel is utilized to keep up the temperature.
