Industrial Electronics Equipment Corporation

Charkop, Mumbai, Maharashtra

A user-friendly and efficient approach to treating substrates The new generation label press demands compact and efficient corona treatment systems for treatment of variety of substrates at high line speeds. IEEC’s Narrow Web Push-Pull type Corona Treating Station is specially designed keeping the compactness, operator friendliness and efficiency in mind. Available as the RFIM-NW model, the high definition ridge type ceramic electrodes ensure efficient treatment of metalized as well as non- metalized substrates.   Technical Advantages Working width up to 560mm. Working speeds up to 300mm. Up to 8 ceramic electrodes per side. Compact design to fit in smallest working spaces. Proximity switch for zero speed sensing, pulse block and closed loop feedback for auto-watt density control. Specially designed assembly switch which ensure ultra-fast supply disconnection when actuated. Stainless steel electrode head mounting. Corrosion resistant paint. Easy pull out cartridge design for easy change of electrodes and its maintenance. Single or double side treatment. Vacuum switch for ensuring proper negative pressure. Non inter-changeable plug & socket connection system. Optional Features Ceramic-coated Treater Rollers for longer operational life. Single side dual pass system. Integrated Touch Screen Interface on the Treating station.

Quality treatment of  substrates  at high line speeds Converting applications such as Rotogravure /Flexographic printing solvent less/solvent based lamination, slitting, coating, Extrusion lamination /coating calls for treatment of verity of substrates at very high line speeds. IEEC’s RFIM Corona Treating Station comes with high definition ceramic electrodes which can treat metalized and non-metalized substrates at high line speeds.   Technical Advantages Web width up to 2100mm. Line speeds up to 600mpm. High definition ceramic electrodes with ridge profile to ensure uniform treatment levels at high efficiency. Corona Treater Roller made out of Aluminium. Dynamically and statically balanced Treater Roller. Precise air gap adjustment during operation. Specially-designed electrode ducts with air flow dynamics to ensure negative pressure during Ozone extraction for electrode cooling. Vacuum switch for ensuring negative pressure. S.S. Braided double dielectric sheathed high tension cable. Proximity switch for zero speed sensing and closed loop feedback for auto- watt density control. Assembly open limit switch for human safety. Glazed ceramic insulators for rigid mounting of ceramic electrodes. Pneumatic actuation of electrode heads for easy treading of film. Optional Features Neoprene Coated Nip Roller and Motorized Driven Treater Roller. Ceramic Coated Treater Roller for longer roller life. Air gap adjusters with digital readouts. Over pressurized treating station for explosion prone application.

  Reliable solutions for challenging treatments of  wide web films Corona treatment for wide web films has always been a challenging issue. IEEC’s RFI-WW corona treaters are a reliable and guaranteed solution for wide web treatment applications. Whether it’s Corona Treatments for BOPP, BOPET or for extrusion coating on cross woven fabrics IEEC Wide Web Corona Treatment Systems serve these purposes perfectly. Technical Advantages Web width up to 8700 mm. Rigid electronics mounting cross members ensuring linear air gap across the wide web. Pneumatically actuated electrode head for easy treating of the film. Precise air gap adjustment across the width. Stainless steel electrode which can handle heat expansion without getting deformed. Efficient Ozone extraction, to ensure proper cooling of electrodes.

Drive  Technology IEEC offers innovative and Cost effective solution for Pretreatment of cables Prior to Inkjet printing with DBD plasma Treater. The system is design for inline Cable tratment is very user friendly.. Technical  Advantages Non contact Circumferential Treatment Diameters ranging from 0.5mm to 6mm Completely enclosed treating station made out of Stainless steel Auto watt density Proportional control with Line speed Zero Speed Sensing with Pulse Block function Assembly open Switch Low Maintenance Zero Wastage and rejections Good Solution for Conductor Cleaning As per CE standards  

Increasing surface tension of  substrates  through advanced technology The process of increasing Surface Tension (dynes/cm) of a substrate by exposing it to an Atmospheric Plasma Flame is called Atmospheric Plasma Treatment. Non-contaminated, refrigerated dry, moisture free, and oil-free compressed air is passed through High Voltage at High Frequency. Air molecules get ionized and air reaches fourth stage of matter (Plasma), creating Atmospheric Plasma. Applications AUTOMOBILE INDUSTRY  Head lights, door sealing profiles, decorative trim, switch components, control unit housings, bumpers. PRINTING INDUSTRY  For inkjet Printing on bottles, caps, wires and cables, pipes, glass and other materials. For pad printing on pens, mobile covers, switches, switch boards etc. MEDICAL DEVICES  Dialysis machines, disposable syringes, catheter, ampoules, contact lenses, test tubes, petri dishes. GLASS INDUSTRY  Window seals, window frames, printing on drinking glasses and bottles, perfume flacons. COATING  Foil coating, flocking, laminating. ADHESIVE TECHNOLOGY  Plastic sheets, furniture coatings. LAMINATING  Instrument panels, interior door coverings, car boot linings. Technical Specifications Power Output: 800 Watts Voltage Output: 30kV Optimal Treating Distance: Minimum 25 mm Maximum: 45 mm Treating Head Width: 90mm H.V. Cable & Air hose Length: 2m each Input Voltage: 230V, 50/60 Hz Input Current: 5 Amp Max Ambient Temperature: 45 degrees C Power Adjustment: 0-100% Blower Adjustment: 0-100% Net Weight: 41 kg

Dyne  Testing Procedure. Surface tension is the property of a liquid arising from unbalanced molecular forces at or near the surface. If it is higher than the surface energy of a material, the liquid tends to form droplets rather than spread out. Another name for an ink’s surface tension properties is ‘wettability’. Surface tension is normally measured in energy units called dynes/cm. A dyne is the amount of force required to produce an acceleration of 1 cm/sec2 on a mass of 1g. The dyne level of a material is called its surface energy. If the liquid has a dyne level lower than the material’s surface energy, then the liquid will spread out over its entire surface in a uniform wet layer. If the ink’s dyne level is equal to or higher than a material’s dyne level, the liquid will become cohesive and tend to remain in droplets.

High Dielectric  Grade Silicon sleeves for achieving efficient treatment levels. IEEC supplies silicone sleeves manufactured using very high dielectric Strength Silicone Compound. The sleeves show excellent performance in achieving good treatment levels at higher efficiency. The sleeves are manufactured under high dimensional tolerances inorder to ensure uniform corona treatment across the web width. IEEC sleeves show good chemical, mechanical and electrical resistance making it an ideal option in harsh corona treatment process.  

Fully detailed and controlled  film casting process Our Band Pinning systems produce high quality Bi-axially Oriented Polyester (BoPET), film at the fastest possible chill roll speeds, while maintaining the best possible transparency and other physical attributes. High quality film is the result of a perfectly controlled casting process. One of the most critical features of the casting process is an extremely precise and flexible pinning system. Most commercially available pinning systems utilize the principle of generating an electrostatic effect to pin the extruded melt on to the chill roll by causing ionization of air, thus eliminating air entrapment between melt & chill roll. The elimination of air entrapment creates extremely close contact between the melt and the chill roll, resulting in a virtually clear cast film, suitable for subsequent orientation at maximum line speeds. Key Features Our precision Moving Band Pinning System can be customized to suit Cast Film lines equipped with older methods of pinning, such as wire pinning. We offer a comprehensive replacement /retrofit service for BoPet lines, comprisingSite Evaluation, Fixture Design, Installation and Start up. Band Unwinding and Winding Unit. Mounting elements, for Unwinder and Winder, with mechanisms for adjustment of Band angle relative to the chill roll. Two axis (x and y), gantry, permitting precise positioning of the Unwinder and Winder relative to the melt touch down point. A control panel comprising: High Voltage generator, Blade (band), heating generator, servo controls for Unwinding, Rewinding station. Servo controls for the two axis gantry system, and a touch screen panel that enables complete control of the pinning system. Remote stations are also provided for user mounting close to the Unwinder and Winder units, facilitating convenient system control by the operator. Unique “Spark Arrestor System”. Technical Details High Voltage Generator Mains voltage: 415VAc +/- 5% Mains frequency: 50Hz / 60Hz +/- 5% Inverter output frequency: 10 KHz – 20 KHz Inverter output voltage: 15kV Inverter output current: 30 mA max Recovery time: Less than 1 millisec Ripple factor: 0.1% peak – peak Blade Heating Generator Mains voltage: 415VAc +/- 5% Mains frequency: 50 Hz / 60Hz +/- 5% Inverter output frequency: 10 KHz – 20KHzp Inverter output voltage: 50 Volt Inverter output current: 10.0 Amp max

Systems with  user-friendly  sophistication IEEC Corona Generators are CE Standard Generators engineered with perfection and sophistication. User-friendly and easy-to-operate, these highly efficient generators provide better treatment at lesser power. They are packed with the most advanced features including Latest Mixed Signal Microcontroller Programming, High Frequency which makes it long-lasting and maintenance-free, and Frequency Auto-tuning which makes it compatible with any assembly and operable at optimum required power. Key Features Latest IGBT Technology and PWM Self Tuning Techniques for efficient output. Efficient Modulation and Frequency Circuits. MMI(Man-Machine Interface for easy operation) AUTOWATT DENSITY CONTROL(To control power w.r.t speed) DISPLAY: LCD 2 X 16 (For RFG1, RFG2), LCD 4 X 40 (For RFG3, RFG4, RFG5), Touchscreen. Buzzer Alarm. Fault Indication. Frequency Auto-Tuning. Air Conditioner. (Optional) Heavy Duty Plug In/Out Connectors. Corrosion Proof Paint. Operable in Control Features/Modes Auto- Watt Density Control Inch Mode Pulse Block / Zero Speed Trip Mode Easy to Operate Push Buttons for Start/Stop and Power Up/Down options Safety Features UV/OV Trip IGBT Fail Trip Electronic Overload Trip Assembly Open Trip Negative Pressure Trip Thermal Trip Off-Tune Trip Blower OL Trip Link Voltage Less Trip Technical Details Input Voltage: 415V AC ± 10% Input Frequency 50 Hz, 60 Hz Output Power Range: 0.5 KW to 60 KW Output Frequency: 10 KHz – 50 KHz Output DC Voltage: steady 400V- 600V Available Models RFG 1: 0.5KW, 1KW, 1.5KW, 2KW RFG 2: 03KW, 04KW RFG 3: 06KW, 08KW RFG 4: 12KW, 16KW RFG 5: 20KW, 40KW, 60KW

New concept equipment for  surface treatment Ideal for products with diverse shapes – 3D, to increase surface cleaning effect and the degree of joining strength which includes printing, painting, bonding, and labeling. Application of Plasmion3d+ and Plasmastra include industries, such as Display, Electronic, Motor, Automobile, Macromolecular Film, Drug, and Metal Industry.   Key Features Effective surface treatment equipment for all kinds of shapes and materials. High-density ion (N, 0, etc) formed in the plasma zone works on the surface of the materials to get rinsing, microetching, hydrophile property effect. In case of Standard Module only electric power and compressed air are used. Possible to use full Remote control with customer’s supplied equipment. Application extends to all kinds of materials -conducive and non-conducive. Carbon dioxide (CO2) is used instead of compressed air to enhance effectiveness of surface wash (increase the ratio of ‘0’). Applications Headlight sealing Weather strip coating LCD backlight Lamp Varity nozzles Single head robot system 5 Head System Solar head Glass Semiconductors LCD/PDP glass Technical Details Input Voltage Volt: 220 Input Frequency Hz: 50/60 Input Current Amp: 3.5(7.0) Output Voltage K Volt: 3.4 Output Frequency KHz: 40 – 60 Output Current Amp: 0.1 (0.2) Out Power Watt: 500(and 1000) Max. Ambient Operating Temp Deg.C: 80 Discharge Head Ea: 1 Weight Kg: 13 Shipping weight Kg: 16 Dimension Mm(WHD): 420x210x240 View Plasmion 3D+ R02 detail

IEEC’s RFI Corona Treatment System is a perfect solution to all problems related to surface treatment for blown films. The rigid mechanical structure ensures absolute uniform air gap across the web width, ensuring perfect treatment levels at all times. The system is available in segmented as well as fixed type electrode structure. Technical Advantages Web widths upto 3000mm. Line speeds up to 200mpm. Single or double sided treatment. Corona Treater Rollers covered with high dielectric grade silicone sleeves available in diameters of 100mm, 120mm, 150mm. Electrodes coated with corrosion resistant coating. Aluminium Electrodes in widths of 5mm or 10mm for preferential treatment. 4/6/9 discharge point electrodes for better efficiency of treatment levels Electrode head fabricated out of stainless steel. Pneumatically actuated treating heads for easy threading of the films. Idler rollers at film entry & exit to ensure wrap angle of film with treater roller. Easy Online air gap adjustment with knobs provided externally on the ducts. S.S. Braided double dielectric sheathed high tension cable to ensure safety. Dynamically and statically balanced rollers. Proximity switch for zero speed sensing & closed loop feedback for Auto watt density control. Assembly open safety switch for human safety. Rigid cross members and electrode holding bars to ensure uniform and parallel air gaps. Optional Features   Silicon or Ceramic-coated Treater Rollers. Spreader Roller at the film entry and exit Stainless steel rod type fixed electrodes Air gap adjusters with digital readout