Intech Energy Systems Pvt. Ltd.

Pirangut, Pune, Maharashtra

We are a Manufacturer, Exporter and Supplier of the Best Quality Water Wash Paint Booth. the Water Wash Paint Booth is Mainly Suggested for High Paint Consumption. a Continuous Water Flow is Provided, Which Collects the Over-sprayed Paint Particles and Removes Them from the Water Wash Paint Booth. Thus a Clean & Pollution Free Working is Provided.

We are a Prominent Manufacturer, Supplier and Exporter of the Top Grade Manual Applicator. the Company Offers Advanced Manual Applicators to the Clients with the Twin Philosophy of Innovation and Customer Satisfaction. the Manual Applicator is in New Scenario of Quality and Rates, as Rates are Going Down and Customers are Demanding More. to Balance such a Situation is a New Challenge for Manufacturer, Thus We Minimize the Production Cost By Optimum Use of Machinery and Man Power.

We Introduce Ourselves as the Major Manufacturer, Exporter and Importer of the Top Quality Electrostatic Liquid Painting Equipment. the New Age Electrostatic Liquid Painting Equipment Has An Everlasting List of Qualities Over the Traditional Painting Equipments. with An Amazing Cost-saving, New Failure Diagnostic Feature and with a Host of other Special Advantages, the Company Delivers the Best Electrostatic Liquid Painting Equipment to the Clients.

We are a chief Manufacturer, Exporter and Supplier of the high-end Bell Applicator, which is used for painting large work pieces. The Bell Applicator offered by the company is highly demanded in the national and international market.

The Company Holds An Expertise in Manufacturing the High Quality Disc Applicator, Which is Used for Painting of Articles On Conveyorised Lines. the Disk Applicator is Used for Various Purposes Across the Globe. Thus, We are a Renowned Manufacturer, Exporter and Supplier of the Disk Applicator.

We are a prime Manufacturer, Exporter and Supplier of the Air Assisted Airless Gun. The Air Assisted Airless Gun is an air assisted gun, which provides better finish due to additionally atomized air. The Air Assisted Airless Gun is available in a wide range, at reasonable prices for the clients.

The Company is Counted amongst the Top Manufacturers, Suppliers and Exporters of the High-tech Airless Electrostatic Applicator. the Airless Electrostatic Applicator is a Winning Combination of Airless & Electrostatic Applicator System. the Airless Electrostatic Applicator Provides High Film Build-up in Single Pass with Wrap Around Effect & Comprehensive Edge Coverage.

We are Leading Manufacturer, Exporter and Supplier of the Powder Recovery Booth. Its Carbon Steel Powder Coated Spray Chamber with the Multi-cyclone Recovery Gives Almost 100 % Powder Utilization. the Powder Recovery Booth is Maintenance Free and Has a Very Long Life. the Powder Recovery Booth is Easy to Clean, Resulting in a Quick Color Change and is Safe to Operate. No Powder Spillage Out of the Powder Recovery Booth and Maximum Recovery Through the Multi-cyclone Results in Pollution Control.

Many paints have settling property due to which solid particles accumulate at the bottom over a period of time. Hence, this deters the paint quality & finish. So keeping in mind the requirement of the continuous stirring, we offer a wide range of best Paint Stirrers to the clients. The Paint Stirrer can be offered along with different capacity S.S. containers and with isolation for metallic paint for electrostatic operation.

We are a chief Manufacturer, Exporter and Supplier of the Paint Transfer Pumps in India. The Paint Transfer Pump in the paint spraying system is used for ensuring uninterrupted, uniform and filtered paint feeding to the spraying gun. The pneumatically operated piston type Paint Transfer Pump is a compact and sophisticated option to the conventional pressure feed container. The Paint Transfer Pumps provides uniform and easily controlled delivery. Easy monitoring, sleek design and lightweight ensures great reduction of paint wastage in the painting process. Advantages Uninterrupted paint feeding Quick and easy color change Lower rejects as paint is uncontaminated Savings in paint due to minimum wastages while cleaning & color change operations

We are a prominent Manufacturer, Exporter and Supplier of the highly efficient Batch Plant. The Batch Plant offers optimization of energy, time, space, and finishing. Powder coating quality and efficiency can be optimized only if all the elements of complete powder coating process give optimized performance. Powder coating plants can be basically divided into conveyorised plants and Batch Plants. The Batch Plants are based on the premise that both the coating as well as curing process is optimized on the batch size. Besides, the pre-treatment, batch plant consists of applicators, recovery booth, curing oven and the material handling system.

The company is the leading Manufacturer, Exporter and Supplier of the Down Draft Dry Type Booth. The Down Draft Dry Type Booth is recommended for heavy or large articles. In Down Draft Dry Type Booth, metallic filters are provided to arrest the over sprayed paint. The Down Draft Dry Type Booth employs metallic filters at the bottom and the complete structure of the Down Draft Dry Type Booth is bolted.

We are a Manufacturer, Exporter and Supplier of the best Side Draft Dry Type Booth. The Side Draft Dry Type Booth is made up of 18 SWG materials, with GI powder coated sheets. The suction is taken at the back side of Side Draft Dry Type Booth, connected to the blower. Blower is placed on separate structure so that vibrations are not passed & noise is reduced. The metallic filters (male female) types are provided at the back side of the Side Draft Dry Type Booth.

The Liquid Painting Booth is a total liquid painting solution, which is provided by the company to the diverse clients, at reasonable prices. Thus, the company has emerged as a renowned Liquid Painting Booth Manufacturer, Supplier and Exporter. The Liquid Painting Booth has excellent finish. The Liquid Painting Booth is known as the complex material handling solution for articles weighing from 10kg to 10 tons. Selection Criteria Selecting an appropriate type of Liquid Painting Booth depends on article size, production, type of paint, its consumption, type of application & number of operators etc.Normally Dry Booth is recommended if paint consumption is low.Water Wash Booth is preferred when higher volume of paint demands higher paint killing.The Down Draft version is needed for large / heavy articles so as to coat article from all sides.

The company is a chief Manufacturer, Exporter and Supplier of the Industrial Oven. The Industrial Oven is available in a wide range at competitive prices. The Electric Fired Industrial Ovens are selected for small batch size i.e. less heat load. Similarly, for bigger batch size, Oil Fired or Gas Fired Industrial Ovens are recommended.

The company is a known Manufacturer, Exporter and Supplier of the Material Handling Track & Trolley. Depending upon the requirement of the load or article size, Material Handling Track & Trolley can be selected.

We are a Manufacturer, Exporter and Supplier Just through a switch of a button, the required route can be selected for the material movement. Lever operation by pneumatic switch can be made. From one track material can be moved to different tracks without much human effort

The Company is Renowned as the Leading Manufacturer, Exporter and Supplier of the Premium Quality track Routing Through Oven. the Track Routing Through Oven Serves the Various Purposes of the Diverse Industries.

We are a Chief Manufacturer, Exporter and Supplier of the High Quality curing Oven with Material Handling. the Curing Oven with Material Handling is Available in a Wide Variety and At Competitive Prices.

We are a Manufacturer, Exporter and Supplier of the Top Quality holding Clamp. the Holding Clamp is Used for Very Heavy Articles. the Holding Clamp is Used for Lifting or Moving the Heavy Articles Up 16 Tons.

We are a Manufacturer, Exporter and Supplier of the minirail. the Overhead Biplaner Chain Conveyor with Four Trolley & 100 Mm Pitch is Ideal for Light Weight Components. Complete Process Can Be Accommodated in a Compact Space, as the Bend Radius is Only 300mm.

We are a Leading Manufacturer, Exporter and Supplier of the recycling System. the Recycling System Helps in Optimum Utilization of Powder. Powder is Recycled Automatically Back to the Gun Through the Sieving Machine.

We introduce ourselves as the major Manufacturer, Exporter and Supplier of top grade Sieving Machine Sifter in India. The Sieving Machine Sifter can accommodate powder flow from three Multi Cyclones. The sieves are available in variety of sizes catering to different powders. Sufficient dampening provides noiseless operation.

We are a Manufacturer, Exporter and Supplier of the Ejector Pump. The Ejector Pump is a high volume capacity pump, which sucks powder from the multi cyclone recovery bins delivering it to the sieve chamber through the mini cyclone.

We are a Manufacturer, Exporter and Supplier of the High Quality hopper. Carbon Steel Powder Containers with Provision for Fluidization are Used as Reservoir to Supply Powder to Spray Applicators.

We are a Major Manufacturer, Exporter and Supplier of the mini Cyclone. the Mini Cyclone Feeds Powder to the Sieve and Then to the Hopper. During the Process, Fines Get Separated and Delivered Back to the Powder Booth to Avoid Air Pollution.

The company is a Manufacturer, Exporter and Supplier of the premium Reciprocator Model - EMR 8. The Reciprocator Model - EMR 8 is a highly advance automated model for the painting industry. The Reciprocator Model - EMR 8 provides smooth and jerk free operation. It can come with a provision for unequal stroke length & multi speed within one stroke. The Reciprocator Model - EMR 8 is available in horizontal and vertical movement

We are a Manufacturer, Exporter and Supplier rail Bogie Painting, Which is a Very Good Example of Rail Coach Customization, Using Auto Guns. in This, Two Vertical Reciprocators with Auto Guns and One Overhead Reciprocator with Circular Movement of Auto Gun Move Across the Length of Coach. Hmi - Color Screen & Article Sensing is Used I.e. if There is Gap, It is Sensed and the Spraying is Stopped.

We are a Manufacturer, Exporter and Supplier of pneumatic Oscillator. a Special Purpose Pendulum Oscillator is Used if Article Moves On Ground Conveyor. Presently this is Used in Textile Industry. While Fabric is Being Mixed On the Conveyor, Anti-static Solution is Sprayed to Avoid the Sticking of the Fabric. applications fevicol Spraying On Ply Woodprimer or Coal-tar Spraying On Cement Roof Sheets. (zig - Zag)primer or Paint Coating On S.s. Sheetshorizontal Circular Movement

The company is renowned as the leading Manufacturer, Exporter and Supplier of the premium quality Pendulum Oscillator. The Pendulum Oscillator serves the various purposes of the diverse industries.

We are a Manufacturer, Exporter and Supplier Horizontal Reciprocator. Emr Can-be Mounted Horizontally to Coat, Top Bottom Side of the Article. all Type of Guns Can Be Mounted for Operation. this Type of Reciprocator is Used When the Article Orientation is Not Within the Reach of the Operator or Vertical Reciprocator is Not Feasible.

We are a Manufacturer, Exporter and Supplier Oil Spray Booth. the Oil Spray Booth is a Special Purpose Booth Which is Very Compact, Partial Ss Booth with Automatic Electrostatic Spray Gun and Prapat Pump. It is Used to Spray Antirust Oil On Cutting Tools.

With the Group's Strong Background in Research and Long Experience in Designing of Equipments, We have Been Able to Evolve Technological Advancement in Biodiesel Processing. this Has Resulted in Making Our Plants Highly Efficient and Superior in Quality. innovative Process, Superior Results: principle of Process: the Process for Producing Biodiesel is Feed Dependent. Except Refined Oils, all other Feeds Require Pretreatment. for Feeds such as Palm or Tallow, Melting May Be Required. the Actual Process Starts with Acidulation of Feeds such as Soapstocks to Recover Acid Oil. Soapstocks Contain About 45% Oil and 45% Water. Acidulation with Appropriate Dose of Sulphuric Acid is Done to Recover Acid Oil. in Case of Oils such as Soybean, Degumming Process May Be Required. the Phosphatides are Removed from the Oil By Acid Degumming Process Employing Phosphoric Acid and Water. depending On Ffa Percentage, Two Stages Can Be Employed for Esterification Reaction.the Degumming Process is Followed By Acid Catalyzed Esterification Process. in this Process, the Free Fatty Acids React with Methanol in Presence of Sulphuric Acid as Catalyst. the Reaction is Followed By Settling and Phase Separation Under Gravity. the Acid Layer is Processed for Methanol Recovery and the Ester Layer is Further Processed for Transesterification. if the Free Fatty Acid Content is Less Than 3% of the Feed, Then One Can Directly Opt for the Transesterification Process. the Transesterification Process is the Reaction of Triglycerides and Methanol in Presence of Alkaline Catalyst. the Reaction Gives Glycerine as a By-product. the Layer Separation is Under Gravity. Washing of Biodiesel with Water Removes the Contaminants and Gives Clean and Clear Biodiesel. the Washed Biodiesel is Dried Under Vacuum and Filtered Through '1 Micron' Filters to Give 'ready for Use' Biodiesel. feed Based Plant Customization: feed_plantiespl Bio-diesel Processing Plants Can Be Customized to Suit Your Choice of Feed. Our Plant Design Already Supports a Variety of Feeds (details On Last Page). if You have a Different Feed, It Can Be Tested At Our Pilot Plant . the Pilot Plant and R&d Department Work On Optimizing the Process Quality and Efficiency for Producing Biodiesel from Different Feeds. casm Reactor (patent Applied) casm Uses Reaction Technology Based On Counter Atomized Spray Mixing and Circulation Through Eductors, Achieving Intimate Contact of the Reactants. this Results in Enhanced Reaction Rate with Reaction Reaching Completeness, and Surpasses the Efficiency Achieved By Conventional Process Technique Where the Mixing is Bulk Type and Results in Slower Reaction Rates. the Innovative Technology also Results in Lowering the Quantity of Methanol Added for Reaction. Conventionally the Methanol Added is 2.25 Times Ffa, Whereas the Casm Process, this is Drastically Reduced to 1.1 Times of Ffa in Case of Esterification Reaction. har Settlers (patent Applied) the Settling and Phase Separation, After Both Esterification and Transesterification, are Key to Successful Reactions and Quality of the Product. the Specially Designed Settlers Increase the Aspect Ratio, While Maintaining the L:d Ratio of 2.5:1of Settler. this Reduces the Settling Time Drastically as Compared to Conventional Settling. Moreover, in Conventional Settlers the Phase Separation is Done Under Gravity and Requires Orientation of Settlers At a Height, Whereas the Iespl Settlers Can Be Oriented At Ground Level. hphs Heat Exchanger (patent Applied) the Efficiency of Heat Exchanger Depends On the Design of the He.the Specially Designed Helicospiral Heat Exchangers Can Be Used for Multiple Duties such as Condensers, Heaters and Coolers. as Compared to the Conventional Shell and Tube Heat Exchangers, These Heat Exchangers Result in Higher Thermal Efficiency, Particularly for Vapour and Liquid Phases. sri Evaporator (patent Applied) the Methanol Added for Reactions of Both, Acid Catalysed Esterification and Base Catalysed Transesterification, is in Excess of What is Required for Consumption. Hence Methanol Recovery is of Prime Importance for the Economy of the Process. Iespl Provides Evaporator Under Atomized State, Resulting in Instant Evaporation of Volatile Matter; Whereas the Temperature of the Non-evaporables is Less Than Boiling Point of Mixture, Thus Saving Energy and Reducing the Steam Exchequer as Compared to Conventional Reboiler Type Evaporators. the System Imparts High Thermal Efficiency of 95 to 98% as Against Conventional System Where this Efficiency is 85 to 90%. the Spiral Column Results in Highly Improved Hetp (height to Equivalent Theoretical Plates) and Thus Recovery of Methanol with High Purity is Achieved as Against the Straight Path Column in Conventional Recovery Systems. special Features of Biodiesel Processing Technology: batch-continuous Plantflexibility of Feedno Limits of Ffa Contentreactions At Atmospheric Pressure and Low Temperatureefficient Processcompact Plantautomatic or Semi-automatic Plantinnovative Processesmethanol Recovery Achieved By Technological Advancementbiodiesel of High Qualitylow Maintenancesafe Operationsretrofitting of Existing Plants to Process High Ffa Feedsbio-diesel Meets Astm Standards flexibility of Feed plant Design Supports a Variety of Feeds. all These Feeds Can Be Used Without Any Modification in the Plant Operation if They Satisfy the Following Conditions: ffa : 0 to 100 %gums, Moisture, Impurities and Unsaponifiables 2 % feed Categories Supported plant Design Supports a Variety of Feeds. all These Feeds Can Be Used Without Any Modification in the Plant Operation if They Satisfy the Following Conditions: non-edible Oils like Pongamia, Jatrophaacid Oilsfatty Acid Distillatessoap Stocktallowtrap Greasefish Oilalgaerefined Oils

Future Fuel : Bio Diesel invention of the Automobile Changed the World Completely and Irreversibly. Extensive Use of Automobiles Has Resulted in Largely Unhindered Use of Fossil Fuels Leading to “global Warming”. the Ill-effects of Global Warming are Foreseen as a Bigger Problem to Global Health and Wellbeing Than the Prospect of World War Iii. regulations On Environment are Now Insisting On Stricter Adherence to Environmental Norms. this Translates Directly to Higher Cost for Conventional Fossil Fuel Production Due to Increased Pollution Control Measures to Be Adapted in the Production Process. kyoto Protocol, the U. N. Framework Convention On Climate Change, Emphasises the Use of Biodiesel for Transport Fuel in Order to Reduce Green House Gas Emissions. By 2010 Eu States Need to Increase Market Share of Biofuels to 5.75%. Great Demand for Biodiesel, the Enviro-friendly Option, is Written Large On the Future Scenario. Being a Renewable Resource, Biodiesel Will have a Very Long Term Business Cycle. this Fuel of the Future is Surely Here to Stay..perhaps Forever in One Form or Regulations On Another. bio Diesel Production Process feed the First Stage Starts with Selection of Feed/feeds for Biodiesel Production. Iespl Supports Several Different Types of Feeds bleaching the Primary Purpose of Bleaching is to Remove Colour Pigments from the Oil. Bleaching Clays / Earths are Used for Bleaching. After Adsorption Process, the Clay is Filtered Out and the Bleached Oil is Recovered. degumming the Next Process is Degumming.here Oil is Passed Through Heat Exchanger to Drive Off Moisture. transesterification this is the Vital Operation for Biodisel Production. in this Process the Filtered Oil is Mixed with Methanol in Presence of a Catalyst. Here Fatty Acids are Separated. washing & Drying the Subsequent Washing and Drying (distillation) Ensures the End Result I.e. Biodiesel. After Washing Biodiesel and Bi-product Glycerin Get Separated. Washed Biodiesel is Dried to Drive Off Moisture. in this Process Excess Methanol is Removed Which is Recycled and Used Again. purification dried Biodiesel is Further Purified Through Filtration. the Best Quality of Biodiesel is Thus Obtained. by-products glycerin is An Important Byproduct in the Biodiesel Manufacturing Process. the De-oiled Cake Produced After Oil Extraction also Has Many Uses as Fertilizer, Biogas Feed, Pesticide, Etc. biodeisel Produced is as per Biodiesel International Standards of Astm D6751, En 14214 / is 15607

Intech Energy Systems Pvt. Ltd has acquired an expertise in Manufacturing, Exporting, and Supplying a diverse range of Bio Based Lubricants . These Bio Based Lubricants are highly demanded by the clients for its eco-friendly approach and excellent performance. An emerging trend : Since 1994, developed world realized the disastrous effects of use and disposal of mineral-based lubricants on environment and attention was focused on development of biodegradable lubricants. Development of Bio Based Lubricants to cater to a wide range of needs is now on. Developed countries have started either making use of Bio Based Lubricants mandatory or preferential and are subsidizing the cost to users for changing over to biodegradable lube products. Lubricants : Current Types and Performances : Petroleum or mineral based and synthetic lubricants are prevailing in market. PETROLEUM OR MINERAL: based lubricants are cheaper, but do not provide all the required performance features. They get most of their lubricity from additives. Besides, they are not biodegradable. SYNTHETIC: Their performance excels than petroleum based lubricants, especially at higher temperatures and pressures. But synthetic are not necessarily biodegradable. Key features : Raw material is plant or animal based End product is biodegradable End product is non toxic Biobased lubricants : How they adhere to the metal surface? Excellent performance characteristics : Excellent Inherent Lubricity Better viscositypressure performance Superior thin film strength Excellent Viscosity Index Lower volatility High flash fire points Ultimately Bio-degradable Conventional vs biobased : An edge for biobased lubricants Base Oil Lubricity Oxidation stability Shear stability Viscosity index Bio Lubricant Excellent Excellent Excellent 165-210 Ester Excellent Fair Excellent 145-155 PAO Fair Excellent Excellent 120-135 Mineral Fair Good Varies 95 - 105, 125-135 Biodegradibility : Biobased Lubricants are Green Typical Biodegradability VALUESBase of lubricant% of biodegradationVegetable oil70 to 100Mineral oil15 to 35 Lubricity : Prime purpose served the best by biobased lubricants Superior performance to petroleum based lubricants Better wear protection in 4-Ball Weld* test Requires fewer additives Less volatilityHigher flash point Safer to use The Four-Ball Weld Test is used to measure load-carrying capability. A steel ball is loaded and rotated against 3 fixed steel balls. The contact surfaces are covered with test lubricant, a load is applied, and a timed test is performed. At the end of each run, additional weight is loaded onto the balls, and the test re-run. The weld point is the load at which the balls weld together. Ref: Ultra Lubes. Usage : Biobased lubricants are available for all applications. Preferred for bearings, material handling equipments including conveyors, cranes, forklifts, elevators, wire ropes, etc. where lubricity, extreme pressures, load characteristics, high temperatures are prime. Right choice for longest life of equipment : Superior lubricity resulting in multifold enhanced life and durability of equipment Energy saving of 15% or more Reduction in operating temperatures Decline in corrosion of metal surfaces Keeping contaminants out of system Mint : Pioneers in Bio energy & Bio lubricants : Yashprabha Group is involved in field of electronics, surface coating plants, material handling and auto storages, bio energy and manure under the brands of Minilec, Intech, Statfield, Yashprabha Agro, and MINT. MINT has a 100% EOU, Multi feed, 100 tons per day biodiesel plant at Pathardi, Chiplun. Dirghayu Biolubricants is its next venture. Additionally Intech Energy Systems Pvt Ltd, having expertise on designing of chemical plants, are licensed to produce and sell Dirghayu biobased lubricants. Dirghayu green lubricants : Guide to application areas : Started development of lubricating oils and greases for our own group products and they are : Conveyors & Transporters Vertical Carousels Reciprocators Airless pumps Other areas : Gantry cranes, forklifts, hoist, wire ropes Spindle oil for modern high speed machine tools PRODUCT RANGE MK-HTL 250 (Biobased) Provides clean lubrication in high temperature environments, with low volatility and excellent wear protection. Suitable for paint line drying oven chains, roller chains in conveyor ovens, kiln car bearing and rollers. MK-NT 100 Provides clean lubrication in moderate temperatures, has low volatility and excellent wear protection. Suitable for roller chains in conveyor ovens operating at moderate temperatures. MP-EP-GO 100 Useful for high performance gear fluids with high viscosity index, hydrolytic, thermal and shear stability. MP-HO 100 Hydraulic oil with extreme pressure additives suitable for chains, bearings, valves. MP-SO 100 Spindle oil; having low viscosity, Suitable for modern high speed textile mills, machine tools, etc. Has excellent protection against rust and corrosion. Provides excellent load carrying ability. MINT MP-2 Prevents rust and corrosion for metal-to-metal contact areas, low to moderate loads applications, temperatures up to 80°C. Suitable for total loss systems. NLGI grade 2 grease. MINT EP-2 Moly based biodegradable grease, formulated for metal-to-metal contact areas, heavy loads, and extreme pressure applications. Contains advanced extreme pressure additives. Prevents rust and corrosion. NLGI grade 2 and 3 greases. MINT HT-2 Lithium based biodegradable grease for high temperature applications with moderate load conditions. MINT SP-2 Lithium complex based biodegradable grease with super performance characteristics for high temperature and heavy loads applications.