Integro specialises in the design and manufacture of high quality industrial controlsystems in all industry sectors.We have an in- house facility for the design, manufacture and installation of array of electrical panels which includes

• Motor Control Centres


• Process Control Panels


• Power control centres (PCC)


• Power Supply Distribution panels (PDB)


• Automatic Power factor Control panels (APFC)


• Change over panels


• Synchronizing panels


• LT distribution panels


• Light Control panels


• VFD Control Panels


• Feeder Pillar panels

Custom Built Panel
Integro provides a solution-led service, designing custom electrical control systems and electrical control panels for adiverse range of industry sectors. This is useful for the clients whose requirements are not met with the standard productsand require more expertise to produce something that satisfies their particular requirements, from simple push-buttonoperation to more sophisticated and automated systems. Custom designed electrical control panels will provide theinformation you need at the time you want it and in the right place. We maintain close communications with our clientswith regard to their special requirements and specifications, monitoring all aspects of the project from design tocompletion and final testing and commissioning.

General Features

Integro is a custom fabricator, highly experienced in building steel storage tanks in both the shop and field. Our plant isfully equipped with advanced engineering and manufacturing tools. Our products are used throughout the processindustry that includes Food, Pharma, Adhesive & Sealant, Battery, Chemical, Edible oil, Cosmetics and Personal care.

Integro is committed to meet all specialized application needs. We have invested into custom stainless steel fabricationby dedicating both a design team and the manufacturingresources to develop custom products for the specialized applications of our customers.

Process Heating Turnkey Projects

Integro Specializes in process heating projects which covers

• Heated tanks


• Heated pipeline


• Heated pumps, filters and other system equipments

Integro's in-house engineering team designs and fabricates the most efficient and technologically advanced processsystems available today. Dedicated project managers oversee our full-time field installation crews to ensure we deliver thehighest quality workmanship while meeting highest design standards and safety regulations

Integro fabrication services include:

• Complete design and total process engineering from conceptual study to finished fabrication drawings, including electrical, control instrumentation and programming.


• Exacting fabrication, including all parts necessary to integrate a system component or operate as a selfcontained unit


• Programming and controls designed to customer specifications


• Testing and Start-up services by Integro technicians to ensure proper operation


• Training by Integro technicians so you can monitor and maintain your systems

Integro's Bouquet of Offerings For Process Industry Also Covers:

• Design & Detail Engineering


• Drawing & Drafting Services


• Sourcing of Technology & Equipment


• Techno-commercial Appraisal of Process & System


• Feasibility Studies & System Development


• Plant Engineering & Utilities Services


• Turnkey Project Consultancy for Process Industries


• Planning, Scheduling & Project Management


• Equipment Selection, Sourcing & Procurement


• Site Engineering Services


• Commissioning & Plant Start-up

Thermic fluid systems are high temperature process heating systems, used for high performance industrial processes, often as an alternative to high pressure steam. An attractive alternative due to much higher media operatingtemperatures at low pressure and also because of significant less overall operation costs.

Open skid /enclosed thermic fluid systems with range of design temperatures available. Custom designed as per theprocess requirement. The system comprises of heating unit, centrifugal circulating pump, de-aerator cum expansiontank, control panel, and valves/fittings. The piping and heating units are thermally insulated.

Features

• Low Watt Density Elements Resultin Low Film Temperatures and LongElement Life


• Customized Controls Available


• Thermal fluid enters the heater fromthe lower right side. This uniquecirculation method (upwardspiraling fluid) results in an evenflow of thermal fluid within thevessel.


• Integro thermal fluid heaters arehighly efficient because theelements are totally immersed inthermal fluid and the jacket is fullyinsulated with high density insulation.

Special substances used in production often need to be additionally heated or melted before they can be used inthe production processes. These heated chambers have been specially designed for such applications.

Many materials require extended heating times for complete and proper meltdown; such as honey, malt extract, waxes, some chemicals, oils, grease, and various pharmaceutical products. This can only be achieved efficiently in heatingchambers, heating drum or rooms.

Heating chambers are also used by metal industries for heat treatment, valve manufacturers for temperature testing ofvalve body, heating and drying moulds.
In addition to adherence to very stringent industrial requirements, safety and reliability with optimized performance is the hallmark of our heating chambers.

The large number of different-sized heating chambers available guarantees the accommodation of differingstorage amounts and container sizes. The heating chambers are custom designed as per the requirement ofthe customer.

The heating capacities are calculated and realized to suit the requirements of the particular application.

Construction

Integro's heating jackets are suitable to raise or maintain temperatures of the products in drums, vessels, tanks, and processinstruments.

Heating jackets comprise of self- regulating heating cables fitted on a fiberglass cloth jacket. The jackets are per-insulated and fabricated to the shape of the equipment/vessel to be heated. Having self- regulating technology and fitted withthermostatic control, the jackets are safe, having long life and trouble free operation. The jackets are fitted with Velcro andbelts for easy fitment and removal.

Features

• Self-regulating heating element


• Available in 110 and 240VAC frequency range: 50-60Hz


• Fitment: hook and loop fastener and Velcro


• Moisture and oil resistant uniform heating, highly efficient, maintenance free, precise temperature control


• Adaptability, long life, custom-built construction


• Certifications: UL listed /ATEX approved, Baseefa certified self- regulating heating cable used in jackets.

Suitable for applications where the 200 litre Standard drum is required tobe mobile with its contents heated. Heavy duty construction ensures theeasy mobility of heated drums.

As the drum is strapped down in the horizontal position, the contents canbe easily transferred into smaller containers while the underside of thedrum is still being heated by fully guarded low watt density heatingelements.

The heated drum trolley is for materials such as bitumen, waxes, fat, grease, resin, syrups, honey, etc. where heat is required to create flow

Features

• Support Large quantity of network cables.


• Cut & form smooth curved transitions around obstacles


• Install quickly using drop in support


• Attach to floor, ceiling wall or top of rack and cabinets


• Available in several widths, height and lengths

Available in different size and specification (Painted, Galvanized Sheet, Hot Dip Galvanized & Powder Coated). As per requirement

Outflow Heaters are ideal for storage tanks/day tanks to draw viscous liquids / oils at a prerequisite temperature or controlled temperature.The liquid/oil coming out of the tank gets heated instantly and reduces load on the motor of the transfer pump. Fitted radically, removable cartridge type heaters are used for ease of operation which allows the inspection or replacement of heating element withoutdraining the tank.

Features

• Efficient Heat Transfer


• Ease of installation


• Low maintenance


• Wattage as per the process requirement


• Thermostatic control/RTD provided for precise temperature control.


• Low Watt Density heaters used for longer life.


• Heaters: Removable cartridge type heaters


• Totally sealed weather-proof terminal box.


• Custom Built.


• Vessel material CS/SS


• Mating Flange (Optional)


• Control panel (optional)


• Available in voltages 415/230/110V

Integro's in line heaters /circulation heaters are best suited and ideal for heating processing fluids that requiresintermediate heating while maintaining a flow rate. In line heater simply transfers the heat generated from electrical powerinto the target fluid.

Features

• Efficient Heat Transfer


• Ease of installation


• Low maintenance


• Compatible with industrial pipingstandards.


• Wattage as per the processrequirement.


• Thermostatic control/RTDprovided for precise temperaturecontrol.


• Low Watt Density heaters used forlonger life.


• Heaters: Removable cartridge typeheaters or tubular heaters.


• Totally sealed weather-proofterminal box.


• Custom Built.


• Vessel material CS/SS


• Safety valve provided to releaseexcess pressure.


• Drain provided for cleaning


• Control panel (optional)


• Available in voltages415/230/110V

Integro specializes in providing heating solution for mobile tankers. The tankers used for transporting the material which solidifies due to temperature drop, generally face problems while unloading the material, especially during winters. We provide the turnkey solution for the heating of the tanker while traveling and also for unloading once it reaches the destination.