Ribbon Blender is a light duty blender mainly used for easy to mix powder components which are pre-processed like dried granules, pre-sieved powders etc. It is a low shear mixer and mostly used for solid-solid Mixing. Solid / Liquid mixing can also be achieved when high shearing force is not desired. It occupies less head room space for large volume mixing unlike Double Cone, 'V' Blenders etc.

Dispersing, Suspending, Emulsifying & Homogenizing Technik for Liquid and Paste
Application & Process :

• At IPSONS, We design and manufacture a wide range of agitators for liquids and Paste for all process in the pharmaceutical, chemical, food, cosmetics and similar industries. Agitators are provided with different types of agitation components for process such as mixing, blending, dissolution, dispersion, homogenization, reaction, fermentation, oxidation, digestion and emulsification of liquid, paste, ointment, solution, viscous material and solid-liquid.
• Agitators are designed and adapted to any vessel shape and can be implemented with or without lower support. Different types of blades can be combined depending on the process requirements. The sealing system are designed and adapted depending on the requirement of the various process and start from simple retainers to double mechanical seals. Agitators are available with different type of mounting as per suitability of the process and users requirements.
• Different types of blades can be combined depending on the process requirements and various conditions including the stirring objective, tank shape, rotating speed, viscosity, mixing blades of different configurations should be applied for different operating objectives. Different mixing blades follow various specifications to design and select the configurations of the blades. The ratio of the blade to the inner diameter of the tank, angular speed of the blade top, viscosity change during mixing process and the range of the flow volume are the factors to be considered. There are various types of blade mixer and can be categorized into axial flow and radial flow according to the flow pattern of the fluid in the tank. The main factors affecting mixing performance are as below and the commonly used configurations are listed for reference:
• Shape, diameter, sweep back angle and slant angle of the mixer blade
• Number of layers and the vertical position of the mixer blade where it is installed
• Rotating speed of the mixer blade
• Shape, inner volume, number of baffles and outline dimensions of the mixing tank
• Batch operation or continuous operations.

Purchasers can trust us to deliver orders within the specified period. Our goods can be ordered in wholesale as well as in retail. Owing to the immense and well-maintained storage space, we efficiently keep the wide assortment of products in safe place to ensure complete safety. Our automated storage space helps us in maintaining the quality standards as well.

Details :

• These kettles are widely used for mixing pastes, ointments and creams.
• These machines can also be used for mixing wet powders.
• These are provided with mixing paddle, minimum clearance with mixing kettle.
• The kettle is also easily removable.

Ipsons pneumatic systems and support equipment for conveying, weighing and batching of dry materials.

The primary technology for conveying is vacuum but positive pressure pneumatic systems as well as mechanical conveyors are used as application dictate.

IPSONS provide the system with Inline sieving, direct charging of Mixer Granulators, blending & for sugar transfer system.

Ipsons has been actively involved in the manufacturing of filtration system more than Fifteen years.  We are now adding one more our best product “Zero Hold Up Filter Press” to our range of Product.

Reverse phase Zero Hold up : Here the direction of flow of liquid is exactly opposite to the flow in standard filter i.e. the impure liquid to be filtered enters the filter from the bottom into the center channel & goes to the top of each plate. The clear filtrate flows out from openings on side of plates to the shell & then to the outlet. This flow ensure almost 100% filtration of the liquid which is not so with the standard flow type.

Tablet metal detectors are widely used in the industry to detect presence of metal products nearby or in the item scanned.  We offer a high quality Pharma tablet metal detectors which are extensively used for online inspection of Tablet, Capsules and separate Metal contaminated product without production disruption from a flow of tablets or capsules. Tablet Metal Detector provides highly accurate online metal detection which is widely used in various pharmaceutical industry.

The tablet metal detector is manufactured from stainless steel through out to provide a hygienic and clean inspection. The product comes in different sizes and is customized to tailor needs and requirements of various customers.

Auto Coater:

• CGMP Design to meet process requirements/space limitations.
• De-humidification of inlet air using chilled water, brine or desiccant systems. AHU comprise of pre-filter, Micro vee filter/HEPA filter.
• Air heating system with a choice of energy sources such as steam or electrical energy.
• System comprises of efficient inlet air and exhaust air to create negative pressure inside the pan to make sure spray spread on to the tablets.
• Spray pattern is achieved without any beard formation.
• Spraying system Spray Guns shall be provided.
• In Built WIP system is provided with necessary connections.
• For the first time the distance between the bed & the spray nozzle is displayed on the HMI screen. Spray angle & distance are adjustable. The nozzles are easy to clean.
• You can interchange a 48” pan for a 36” and further to 24” and so on This gives batch size flexibility in the same equipment.
• Investment is only required for a single piece of equipment.
• The discharging system is designed & engineered to discharge a single tablet from the pan without manual intervention. The discharge system can be installed without any tools & is easy to remove from the pan after discharge. MIMIC for the process will be provided in HMI.

Support
We believe to serve our customers at each and every stage of purchase from enquiry stage of machines, supply of machines, satisfactory installation & commissioning of machines up to prompt and effective after sales services.

URS Assistance:

• We scrutinize the customer’s raw data given by customer regarding their requirement of machines vis-à-vis their actual operational requirement. We finalize the operational specifications of required machines and quote appropriate machines so that they offer optimum output.
• We also provide prerequisite documents like utility requirement, layouts / G.A. for offered machines, which help the customer to ascertain their requirement of utilities as well as space requirement to accommodate the machines.

Customized designs
We cater to pharmaceutical, Food & Beverages, Distilleries etc. Hence, there are different kinds applications of manufacturing of products in each industry. we provide the solution by customizing the product as per their requirement. We can design, manufacture and supply the customized machines within their requirements and budget.

Documentations
we provide all necessary validation documents, like IQ/ PQ/OQ/DQ (with nominal charges) for our machines, all certifications.

After Sales Services

• Regular maintenance is essential to ensure equipment operates to maximum efficiency. Fully trained engineers from our team carry out on-site servicing and calibration of equipment, either as part of a planned maintenance programme or in response to customer need.
• Replacement parts can be supplied from stock or ordered from manufacture. To avoid the expense of equipment replacement, we can upgrade existing systems and plant to meet different operational parameters, to comply with changing regulations, or to modify for use at another location.
• Our Engineers can provide services by call, team viewer, skype which ever is convenient.

Quality Integrity
Our reliability adds value to your purchase. The professionalism of the IPSONS team can help you to achieve your own best-in-class position by achieving higher speeds, faster changeovers and greater self impact. We not only build machines – we build confidence.

Circular Conical:

• Circular Conical Hermetically sealed for easy movement of materials in the process area, with an ergonomically designed handles for easy movement and an angle of response of 600 for easy flow ability of material. P.U. wheels and an inside / outside surface finish of < 0.3 Ra.
• Capacities available 10 Kgs to 300 Kgs which can be designed as per URS

Bin Blender:
Circular Drums Manufactured to Perfection in Dimensions, for loading / unloading materials to and from Blenders or just storage. With level sensing port built in. P.U. wheels and an inside / outside surface finish of < 0.3 Ra.
Capacities available 5 Kgs. to 300 Kgs. Which can be designed as per URS

Ribbon Blender : Conta Bin / Blending IPC

• Typically designed square Hermetically sealed blending material movement / storage bins with loose detachable trolley on P.U. wheels ideal for size 50L to 800L Bigger Bins can be designed for customers specific requirements. P.U. wheels and an inside / outside surface finish of <0.3 Ra.
• Capacities available 1 Liter to 5000 Liters.
• User specific bins can be designed to suit site / product specifications

Planetary Mixer is ideal for mixing of wet / dry materials. It has a homogeneous mixing action. The planetary motion of the beater enables faster and better mixing of material at a considerably lesser time. Slow speed is used for dry mixing with less dust generation and faster speed for kneading operation during wet granulation portable mixing bowl with top mounted agitator has a dual advantage of material transfer and no risk of gland packing contamination.

Ribbon Blender is a light duty blender mainly used for easy to mix powder components which are pre-processed like dried granules, pre-sieved powders etc. It is a low shear mixer and mostly used for solid-solid Mixing. Solid / Liquid mixing can also be achieved when high shearing force is not desired. It occupies less head room space for large volume mixing unlike Double Cone, 'V' Blenders etc.

Dispersing, Suspending, Emulsifying & Homogenizing Technik for Liquid and Paste
Application & Process :

• At IPSONS, We design and manufacture a wide range of agitators for liquids and Paste for all process in the pharmaceutical, chemical, food, cosmetics and similar industries. Agitators are provided with different types of agitation components for process such as mixing, blending, dissolution, dispersion, homogenization, reaction, fermentation, oxidation, digestion and emulsification of liquid, paste, ointment, solution, viscous material and solid-liquid.
• Agitators are designed and adapted to any vessel shape and can be implemented with or without lower support. Different types of blades can be combined depending on the process requirements. The sealing system are designed and adapted depending on the requirement of the various process and start from simple retainers to double mechanical seals. Agitators are available with different type of mounting as per suitability of the process and users requirements.
• Different types of blades can be combined depending on the process requirements and various conditions including the stirring objective, tank shape, rotating speed, viscosity, mixing blades of different configurations should be applied for different operating objectives. Different mixing blades follow various specifications to design and select the configurations of the blades. The ratio of the blade to the inner diameter of the tank, angular speed of the blade top, viscosity change during mixing process and the range of the flow volume are the factors to be considered. There are various types of blade mixer and can be categorized into axial flow and radial flow according to the flow pattern of the fluid in the tank. The main factors affecting mixing performance are as below and the commonly used configurations are listed for reference:
• Shape, diameter, sweep back angle and slant angle of the mixer blade
• Number of layers and the vertical position of the mixer blade where it is installed
• Rotating speed of the mixer blade
• Shape, inner volume, number of baffles and outline dimensions of the mixing tank
• Batch operation or continuous operations.

Purchasers can trust us to deliver orders within the specified period. Our goods can be ordered in wholesale as well as in retail. Owing to the immense and well-maintained storage space, we efficiently keep the wide assortment of products in safe place to ensure complete safety. Our automated storage space helps us in maintaining the quality standards as well.

Details :

• These kettles are widely used for mixing pastes, ointments and creams.
• These machines can also be used for mixing wet powders.
• These are provided with mixing paddle, minimum clearance with mixing kettle.
• The kettle is also easily removable.

Ipsons pneumatic systems and support equipment for conveying, weighing and batching of dry materials.

The primary technology for conveying is vacuum but positive pressure pneumatic systems as well as mechanical conveyors are used as application dictate.

IPSONS provide the system with Inline sieving, direct charging of Mixer Granulators, blending & for sugar transfer system.

Ipsons has been actively involved in the manufacturing of filtration system more than Fifteen years.  We are now adding one more our best product “Zero Hold Up Filter Press” to our range of Product.

Reverse phase Zero Hold up : Here the direction of flow of liquid is exactly opposite to the flow in standard filter i.e. the impure liquid to be filtered enters the filter from the bottom into the center channel & goes to the top of each plate. The clear filtrate flows out from openings on side of plates to the shell & then to the outlet. This flow ensure almost 100% filtration of the liquid which is not so with the standard flow type.

Tablet metal detectors are widely used in the industry to detect presence of metal products nearby or in the item scanned.  We offer a high quality Pharma tablet metal detectors which are extensively used for online inspection of Tablet, Capsules and separate Metal contaminated product without production disruption from a flow of tablets or capsules. Tablet Metal Detector provides highly accurate online metal detection which is widely used in various pharmaceutical industry.

The tablet metal detector is manufactured from stainless steel through out to provide a hygienic and clean inspection. The product comes in different sizes and is customized to tailor needs and requirements of various customers.

Auto Coater:

• CGMP Design to meet process requirements/space limitations.
• De-humidification of inlet air using chilled water, brine or desiccant systems. AHU comprise of pre-filter, Micro vee filter/HEPA filter.
• Air heating system with a choice of energy sources such as steam or electrical energy.
• System comprises of efficient inlet air and exhaust air to create negative pressure inside the pan to make sure spray spread on to the tablets.
• Spray pattern is achieved without any beard formation.
• Spraying system Spray Guns shall be provided.
• In Built WIP system is provided with necessary connections.
• For the first time the distance between the bed & the spray nozzle is displayed on the HMI screen. Spray angle & distance are adjustable. The nozzles are easy to clean.
• You can interchange a 48” pan for a 36” and further to 24” and so on This gives batch size flexibility in the same equipment.
• Investment is only required for a single piece of equipment.
• The discharging system is designed & engineered to discharge a single tablet from the pan without manual intervention. The discharge system can be installed without any tools & is easy to remove from the pan after discharge. MIMIC for the process will be provided in HMI.

Support
We believe to serve our customers at each and every stage of purchase from enquiry stage of machines, supply of machines, satisfactory installation & commissioning of machines up to prompt and effective after sales services.

URS Assistance:

• We scrutinize the customer’s raw data given by customer regarding their requirement of machines vis-à-vis their actual operational requirement. We finalize the operational specifications of required machines and quote appropriate machines so that they offer optimum output.
• We also provide prerequisite documents like utility requirement, layouts / G.A. for offered machines, which help the customer to ascertain their requirement of utilities as well as space requirement to accommodate the machines.

Customized designs
We cater to pharmaceutical, Food & Beverages, Distilleries etc. Hence, there are different kinds applications of manufacturing of products in each industry. we provide the solution by customizing the product as per their requirement. We can design, manufacture and supply the customized machines within their requirements and budget.

Documentations
we provide all necessary validation documents, like IQ/ PQ/OQ/DQ (with nominal charges) for our machines, all certifications.

After Sales Services

• Regular maintenance is essential to ensure equipment operates to maximum efficiency. Fully trained engineers from our team carry out on-site servicing and calibration of equipment, either as part of a planned maintenance programme or in response to customer need.
• Replacement parts can be supplied from stock or ordered from manufacture. To avoid the expense of equipment replacement, we can upgrade existing systems and plant to meet different operational parameters, to comply with changing regulations, or to modify for use at another location.
• Our Engineers can provide services by call, team viewer, skype which ever is convenient.

Quality Integrity
Our reliability adds value to your purchase. The professionalism of the IPSONS team can help you to achieve your own best-in-class position by achieving higher speeds, faster changeovers and greater self impact. We not only build machines – we build confidence.

Circular Conical:

• Circular Conical Hermetically sealed for easy movement of materials in the process area, with an ergonomically designed handles for easy movement and an angle of response of 600 for easy flow ability of material. P.U. wheels and an inside / outside surface finish of < 0.3 Ra.
• Capacities available 10 Kgs to 300 Kgs which can be designed as per URS

Bin Blender:
Circular Drums Manufactured to Perfection in Dimensions, for loading / unloading materials to and from Blenders or just storage. With level sensing port built in. P.U. wheels and an inside / outside surface finish of < 0.3 Ra.
Capacities available 5 Kgs. to 300 Kgs. Which can be designed as per URS

Ribbon Blender : Conta Bin / Blending IPC

• Typically designed square Hermetically sealed blending material movement / storage bins with loose detachable trolley on P.U. wheels ideal for size 50L to 800L Bigger Bins can be designed for customers specific requirements. P.U. wheels and an inside / outside surface finish of <0.3 Ra.
• Capacities available 1 Liter to 5000 Liters.
• User specific bins can be designed to suit site / product specifications

Planetary Mixer is ideal for mixing of wet / dry materials. It has a homogeneous mixing action. The planetary motion of the beater enables faster and better mixing of material at a considerably lesser time. Slow speed is used for dry mixing with less dust generation and faster speed for kneading operation during wet granulation portable mixing bowl with top mounted agitator has a dual advantage of material transfer and no risk of gland packing contamination.