SAIP Polyurethane Equipment

Romanò di Inverigo (Co), Italy

Saip low pressure polyurethane foam dispensing machines are available in a wide range of models with outputs variable from few grams to several kilos and components ratio variation from 1:5 to 5:1. The components’ carbon-steel tanks are assembled vertically and have a capacity of 50, 100 and 280 liters each. They are equipped with visual levels control and with heat exchangers with heating elements. Output and ratio variation could be powered either by a mechanical system with manual components fl ow adjustment (model se) or by an electronic system (model s). Saip low pressure foam dispensing machines are equipped with mixing and pouring heads, complete with dynamic mixer, mixing chamber, recycling and pouring pressures valves and mixing head seals forced lubrication. Automatic and timed controlled mixing head chamber cleaning system. The machines are powered by a plc control and a saip touch screen operator process control to set and display the working parameters. 25 the advantages ● user friendly ● high quality construction materials ● easy maintenance ● precise metering, accuracy and repeatability ● calibration directly on the mixing head ● high mixing precision and uniformity ● accurate components temperature conditioning ● automatic mixer cleaning optionals ● tanks automatic loading ● chiller unit ● air circuit dryer ● air nucleation unit ● additional programs ● program number display ● tank stirrers ● tank and heat exchanger insulation ● mixer water cleaning system ● filters to the metering pumps ● silica gel fi lters ● colours unit

Reftech is the saip technology that designs and manufactures complete solutions for polyurethane foaming and insulating of all the equipment used in industrial, commercial, and domestic refrigeration. Reftech technology finds practical application in the production of cabinets and refrigerator doors, refrigerated cabinets and cells, vending machines, ice machines, thermos, etc. Saip develops complete and customized systems solutions that include: complete foaming systems for cabinets and doors foaming molds for cabinets and doors single foaming masks and molds handling systems raw material storage systems polyolblowing agent mixing units mixing and dosing machines product design and industrialization turnkey solutions saip high customization solutions are provided with considerable flexibility and ensuring quality, top performances and high automation both in case of large volumes, as well as in case of small ones.

Ditech saip is the technology that designs and builds complete lines for the production of panels with discontinuous method. The �discontinuous� process is used for the production of rigid surface panels, or flexible composite with a rigid polyurethane foam core, in those cases which require a particular design and limited production volumes. Saip designs and produces multiple types of production lines, providing various solutions for the dosage of the foam according to the panel design, the production method and the efficiency required. Ditech systems are entirely designed and manufactured according to specific customer requirements. Ditech technology offers turn-key solutions for different applications: lines for the discontinuous production of architectural panels in hard surface with polyurethane core implementation of existing lines using pentane as a blowing agent storage systems, and management of chemical products equipment for storage and management of chemical products auxiliary equipment and lots more. Our supply includes: low and high pressure two components foam dispensing machines with output up to 300 kgmin. Foaming presses 1+1 and 2+2 system, with platens dimensions designed and manufactured according to customer�s requirements and applications.

Saip high pressure foam dispensing machines are designed for industrial use and for any productivity need. The units are equipped with a full range of accessories to maximize control and to guarantee a correct operation. Saip high pressure foam dispensing machines are available for output from 10 to 200 kgmin and variable ratio between 1:5 to 5:1. The machines are powered either by a plc and saip touch screen operator process control board or by an industrial pc, to set and display the working process parameters. Saip high pressure foam dispensing machines are suitable to process polyurethane foams based on hcfc’s, hfc’s, hfo’s, methyl formate and water blown with or without co - blowing agent. A connector to dry lines for full automated solutions is provided. The machines outputs refer to materials with a viscosity not exceeding 2000 cps and an average specifi c weight of 1, 1 grcc. At 20 °c. Output values valid for a main frequency of 50 cycles (for a main frequency of 60 cycles output increase by 20%).

Contitech rf saip offers you complete solutions for the manufacturing of industrial & architectural roof & wall sandwich panels with pur, pir & rw core as well as the industrial & residential sectional door panels. The continuous panels production method consists in the laying down of the polyurethane reactive mixture between two continuously moving facings. The reaction and the hardening of the polyurethane mixture takes place inside a continuously moving press or double press conveyor. The production speed depends on the foam mixture curing time, the thickness of the panels and panels minimum cutting length. Our supply includes: storage farms and handling system for chemicals metal sheet roll forming section high pressure foaming dispensing machines from 2 up to 8 components and more which fit for new generations of blowing agents. Continuously moving press conveyor from 12 up to 42 meter length on-line cutting group, band saw and disc system panels handling section which includes the panels stacking, curing and the panels bundle packing equipment mineral and rock wool boards processing and gluing sections. Contitech ff saip designs and manufactures turn-key high speed lines for the production of flexible faced insulated boards with purpir core. The lineã¢ï¿½ï¿½s production speed is up to 60 meters per minute. The line also includes an automatic handling system which is capable of running at the maximum speed. Our supply includes: the chemicals storage farms and chemicals handling system 1+1 or 2+2 decoilers with automatic joining system high pressure foaming dispensing multi streams - machines different foam laydown technologies continuously moving press conveyor from 12 up to 42 meter length panels cutting & handling section which includes the panels cutting and side milling, stacking, curing and the panels bundle packing.

Pipetech is the saip technology that designs and builds plants for the production of pre-insulated pipes (pipe-in-pipe) and for the protection, reinforcement and isolation of the joints of the line segments (pipe joint). Their solutions find application in plant engineering and in particular in the oil and gas industry where it is used to make oil and gas pipelines, pipelines to transport materials, in liquid or gaseous form, and fluids at high and low temperatures. They are used also in construction, commercial and industrial segments. International leaders have chosen saip as a partner in their projects. Saip works alongside the customer and builds highly customized products, supplies focused consulting and provides with complete training operators, also on field. Its engineers are in fact authorized to work on platforms off-shore. Saip ensures 247 technical assistance, spare parts and auxiliary material. According to applications saip offers: offshore & onshore: prefabricated rigid pipes & field joints (pipe joint) discontinuous & continuous production equipment pouring & spray technology district heating & cooling: prefabricated rigid pipes & elbows & field joints discontinuous & continuous production equipment pouring & spray technology industrial pipes: prefabricated flexible pipes continuous production equipment pouring technology