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Dryers

Our offered Product range includes Biomass Turbo Dryer and Rotary Drum Dryer.

Biomass Turbo Dryer

  • Moisture Evaporation Capacity 450 Kg. /Hr.
  • Output 1500 Kg. /Hr.
  • Maximum Input Moisture 35%
  • Outlet Moisture 15%
  • Centrifugal Fan Motor 15 Hp
  • Vibrating Screen 2 Hp
  • Screw Conveyor Motor 2 Hp


Turbo Dryer is also known asColumn Turbo Dryer (CTD)which is utilized for the Drying Purpose for all suchRaw Materialwhich is having high moisture content up to30-35%such as fibrous material such as Bagasse, Jute, Coir Pitch, EFB Palm Waste etc from which moistureevaporatesat the acceptable limit of12%.





GENERAL DESCRIPTION



The system consists ofscrew conveyor, vibrating screen, feeding hopper vane guide, conveying line including insulated drying column andconveying linethrough which wet or moist material is conveyed with hot air. A powerful low pressure open wheel centrifugal fan assures significant resilience time forremoval of excess moistures. Material is conveyed to cyclone and discharged through air tap duct.



WORKS




  • Hot air temperatureis kept according to the requirement from moisture of material. Yourflue gas tempof 150 deg cent will not serve the purpose as material, even at30-35 % moisture level, will require 300-350 deg centigrade. Also, for 50 % material, the temp may be usedat about 500-550 deg cent.

  • Flow rate will be around10, 000 cmh.

  • The dryer is flexible at the joints, i.e., at the bends. So, you can take a 90 deg turn at any of the joints. Hence, includingHAG, the dryer size could be30 x 15 or 25 x 25 ft. with a height of about 29 ft.

  • We recommend to useHot Air Generatoras Source for evaporating moisture fromBiomassso that theBriquettesmanufactured from suchBiomasswill be proved to be goodBiofuel in Boilers

  • We use aSS chicken meshat the outlet of furnace, which is sufficient toarrest any leftover sparkin the flue gas, after it has travelled through 2-3 ups & downs in the Furnace.

  • With 50 % input and 14 % output of Bagasse, CTD dryer will give an output of approx. 1500 Kgs/hr.





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Rotary Drum Dryer







Rotary Drum Dryer also known as a rotary kiln, is employed to reduce or minimize the moisture content of agro and forest waste, it is done by bringing it into direct contact with heated gas. The rotary dryer is made up of a large, rotating cylindrical tube. The dryer discharge end is lower than the material feed to convey the material through the dryer under gravity.


Rotary Drum Dryer is suitable to dry raw material which contains high moisture up to 50% and more. JK make CE Certified Rotary Drum Dryer is special designed to reduce or minimize the moisture content of agro and forest waste to 10% or less for briquetting, JK Rotary drum dryer combines the function of drying and cooling, thus save 30-50% energy.






















WHAT KIND OF MATERIALS DO ROTARY DRUM DRYERS PROCESS?



Rotary dryersare known as the replacement of industrial dryers. They are able to process a wide variety of materials, and can lend a hand in nearly any industry requiring industrial drying solutions. Some of the most common industries and materials in whichrotary dryersare employed include are typical material rotary dryers process include agricultural by products & Waste, animal feeds, animal waste, Forest Waste, Paddy Husk, coconut Shell, bio solids, concentrates, municipal sludge & municipal waste.











TYPES OF ROTARY DRYER





















MODEL NO. PRODUCTION POWER REQUIRED

JKRTD



3000 kg/h



CUSTOMIS



JKRTD



8000 kg/h



CUSTOMIS














HOW IT WORKS







Hot air is generated bywood/ Briquettes.Material is conveyed by screw at feeding point. Material is spreaded by lifters in horizontal shell. Hot air is sucked by fan through shell in the presence of wet material. With the rotation of cylinder, thematerial flow down to the lower endwith the effect of gravity and discharge after drying, at end point material comes out with thehelp of cyclone & Rotary valvewith required moisture. Evaporated moisture goes in atmosphere by sucking fan.


Various models ofRotary Dryerare available basis on Moisture content and production requirements.Complete System of Rotary Dryeris automated where moisture content is adjustable.


After the damp raw material is put into the dryer from one end, it is turned over through string-up rake inside the cylinder and distributed uniform in the dryer and contacted with counter current hot air fully.


It speeds up heat and mass conducting of dry. During the period of dry raw material is effected by stirring-up rake with gradient and hot air. It can be moved and passed through the dry region and to star valve and then discharge the finished product.


During theDrying Process, the best moisture content to pellet and briquette is about13-15% and 11-12%, the function of the Rotary Dryer is to make the crushed pieces with suitable moisture.


























WHY CHOOSE JAY KHODIYAR?



Our rotary dryers are built to thehighest quality standards, withlongevityin mind. The best part about buying aJay Khodiyar rotary dryeris that you get the security of knowing your equipment isbacked by over 60 yearsof experience, material and process knowledge, and a proven track record.


Weve built a reputation on building the best rotary dryers in the industry. All of our dryers are custom designed to suit theunique processing needsof your material. Whether you require low orhigh inlet temperatures, short orlong residence times, counter-current or co-current flow, JAY KHODIYARs design team can design arotary drum dryerfor your application.











FEATURE ROTARY DRYERS




  • JK Rotary Drum Dryerhave specially designed flights to maximize heat transfer between the material and hot gas stream

  • We provideHeavy Duty Designdue to which life of Equipments will be enduring

  • WithRotary Drum Dryerwe provide Processing and Mechanical Warranties

  • We can offer cost competitive designs for pilot scale units that process as little asone ton per hourto heavy duty units inexcess of 7 footin diameter that process hundreds of tons per hour.







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Jay Khodiyar Machine Tools

  • Meghajibhai (Jay Khodiyar Machine Tools)
  • Gondal Road, B/h. Rajkamal Petrol Pump, Nr. Super Volga, Nr. Vrundavan Gaushala Vavdi, Vavdi, Rajkot, Gujarat - 360004, India
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