Other Products / Services #9485284

Kaizen Airtech manufactures Autoclavable SS Lab Trolleys construct customize shape and size to match the customer requirement. SS trolley easy assembles and disassembly feature, washing, filling, This trolley is used for tissue culture bottle tray moving and another lab consumable material transportation. PU wheel with stopping brake for easy movement.

Key Benefits :

• Compact, mobile transportable design
• Species

Kaizen Airtech Horizontal Laminar Flow Clean Bench blends in latest laminar flow technology and innovation to provide proven protection for your samples and processes. The new generation Horizontal Laminar Flow Clean Benches offers a wide range of options for our customers; with glass side wall, sizes from 2 to 6 feet, Behind the many options that the customer can select, the full range of the new Kaizen Airtech laminar flow clean benches is powered by the latest generation ultra-high efficiency motor. It now also offers ISO Class 3 (Class 100 air quality) work zone with a 10x efficiency of its HEPA filters. With more choices for the customers, Kaizen Airtech laminar flow clean benches still offer the same level of product protection for your samples and processes where operator protection is not required.

Key Benefits :

• Class 100 Air quality maintains.
• Energy Efficient
• Superior airflow uniformity
• Ergonomic design

Features:

• Microprocessor Controller displays all safety information on one screen with a touch pad.
• Stainless steel work surface ensures optimal clean less, chemical resistance and containment of accidental liquid spills.
• Ergonomic design encourages proper posture reducing fatigue.
• Washable, reusable pre filter which trap dust and large particle.
• 10x filtration efficiency of HEPA filter creates Class 100 air quality work zone instead of industry-standard ISO Class 5.
• The removable protective screen located in front of the HEPA filter and easily removed for service and cleaning.
• Each clean bench is individually factory tested for safety and performance in accordance with international standards.
• All components are cleanroom compatible.
• Kaizen Airtech Laminar Flow Clean Benches have been tested for cross-contamination and product protection using microbiological test method.
• Built in recessed illuminator provide diffused lighting without interfering with the laminar flow.
• Face velocity is adjustable from less than 90 FPM (0.45 m/s) to higher than 130 FPM (0.66 m/s)
• Pressure drop from 0.35 to 0.795 inches W.G at 90 FPM (0.45 m/s)

Kaizen Airtech Clean room Modular Panel System is specifically designed for aesthetic look andachieving project timelines while maintaining modular flexibility. The system offers progressive and on progressive designs to suit your needs. We have taken the utmost care in offering our clients awide range of options in panel thickness. The modular false ceilings are suspension type with walk on or non-walk on design as per requirement.
Modular cleanroom walls are a composite construction of two skins of high pressure plastic laminate over an white painted steel and have a centre core of expanded polystyrene. Standard modular clean room panel dimensions are 1000, 1250 mm (4′) wide with an overall length ranging from 3 to 4, 2 mt (10’ to 14’) and thickness of 50, 80 mm (1 3/4″). Available optional panel surfaces include: Vinyl, HPL, FRP, PVC, Porcelain, and Stainless Steel. Other centre core materials are also available. The self-supporting, insulated walls are assembled with an interior aluminium framework. The Modular Clean room walls panel seams are sealed by silicone with a perfectly flush finishing. The high-pressure laminate can be easily milled to allow flush mounting of all covings and accessories and guarantees compliance with GMP rules for cleanroom cleaning.
Wall panels are attached to each other with a two-piece structural post system. Posts are manufactured from 20 gauge cold rolled steel, painted white with a matching snap in filler channel to conceal the fasteners. The two-piece design allows for a non-progressive panel system, allowing panels to be removed and replaced without disturbing adjacent panels. Posts are used to conceal electrical and telephone wiring and computer cabling as well as housing structural inserts. All panels of like sizes are interchangeable. Wall heights start at 8′ and can be supplied to as tall as 30+’. Wall panels are secured to base and top. “U” channel and Starter channel is used when attaching into existing walls.

Modular cleanroom doors can be configured as single/double swing-out or as horizontal sliding either manual, automatic or semiautomatic. Single entry doors will be 900 mm wide, 2100 tall and 50 mm thick come with 300400 mm safety viewing windows. Door material will match wall panels and be framed in an aluminium channel for heavy traffic areas. They are sealed with a fully gasket jamp and come pre-hung at factory to insure proper fit. Standard features include thresholds, commercial grade stainless steel lock sets and safety viewing windows.Door Jamb is a very heavy extrusion designed toeliminate weak door panel frames. All doors are factory pre hung with hinges and door lockset.Swing out doors are designed to fit flush with both sides of the wall panel system and are supplied in several dimensions. Double doors (6070) come with the same finishes and features as single doors.

GSS metal ducts as per IS-277 (120 GSM both sides, LFQ & confirming to Class VIII) for GS Sheets and IS-655 for fabrication of 22/24 swag thicknesses including necessary G.I. hangers/ supports, volume control duct dampers, accessories, vanes, 3 mm neoprene rubber gasket etc. complete as per specifications in accordance with the approved shop drawings. Ducts to be sent in Factory fabricated Boxed Format the job site. The factory fabricated ducts shall be as per approved make list only.

Thermal InsulationGI ducts complete with Closed Cell foam with minimum density of 60 Kg/m3 with minimum R-Value 4.1/inch & thermal conductivity -0.035 w/mock confirming to Class O & the inner side stuck to the outer fascia of the GI ducts with recommended / Proprietory Synthetic adhesive bonding (SR998 or equivalent) & installed as per manufacturers recommendation and finished with vapour barrier with Lagging and covered with glass cloth with mechanical protection for ducting without puncturing the vapour barrier complete as per specifications. Lag coating AF5590 shall be used as the vapour barrier and as the protective covering of glass cloth and shall be UV protected.

Modular clean room posts are pre wired with 210 V duplex outlet and switches and mounted in a steel electrical box. Fluorescent gasket light fixtures are 6101220 mm 4 tube , 120 V, less tubes with energy saving or electronic ballasts. This system is made up of pre-wired connections for light switches, 115v outlets and whips for lights and fan powered Hepas. Electrical run terminates with a pig-tail at location designated by the customer and can carry up to 6 circuits to be installed in distribution electrical panels. Final installation of the panel(s) and power to the building is to be installed by a licensed electrician. Outlets are convenience type duplex, three wires, and grounded. Single and 3-way switches are standard.

Fluorescent and LED Lights :

• Full range of fixtures, including sealed energy-efficient, no-maintenance LED panels, makes it easy to configure the optimal lighting for your application
• Select 2 x 4 (610 mm x 1219 mm) ceiling module for placement in the ceiling grid, or Teardrop Lights for installation below the grid
• Flow-Through units are ideal with dense FFU ceiling coverage
• LED light strips and panels produce less heat to reduce cooling costs
• Dimmable LED light panels allow brightness adjustments.

Structural Design and Roof DeckingUnless otherwise specified, roof decking, I-beams and support post will be designed for 20-25 lbs. per square foot loads (live load walk-able). Loads of up to 60+lbs and greater are also available. Rooms can be have clear spans of 45+ and can also be designed as an interregnal part of a mezzanine. Steel roof deck is at least 22 gauge corrugated steel, fire rating is non-combustible, sound deadening with closure gaskets (STC 32). Support posts and I-beams will vary in size based on span and load bearing requirements. Seismic bracing and stamped drawings are available when required.

Kaizen Airtech garment storage cabinets have the highest degree of safety for both the users and for the product. Kaizen provides premium solution to maintain cleanliness of your controlled cleanroom environment. All models are fabricated of stainless steel or pre-coated GI sheet metal is available with overhead HEPA filter that shower particle free air to dislodge and wash away contaminants. Kaizen Aristech garment storage cabinets are available in the following configuration.

Key Benefits :

• Disposable pre-filter
• Reliable locker switch
• Magnehelic Pressure gauge
• Energy efficient

Features :

• Two stage filtration Equipped with motor blower and miniplate HEPA filter module maintains vertical flow of particle free air to prevent dust build up.
• Reliable rocker switches operate the fan and light & Magnehelic pressure gauge monitors cabinet operations.
• Powder coat inhibits microbial growth on external surface prevents contamination and improves safety.
• The full body is constructed of SS 304 which is maximum chemical resistance.
• All cabinet component are clean room compatible isocide eliminates 99.9 % of surface bacteria within 24 hours of exposure.
• U.V Light with Hour Meter.
• Interlocking arrangement to put-off U.V. Light if either door opens.
• Heater with thermostat DOP Test Port.
• 5/15 Amp Switch Socket for external equipment.

Kaizen Airtech manufactures tissue culture rack, construct in beat grade corrosive resistance MS powder coated or SS tubular pipe. We provide tissue culture rack in custom specifications depending on room size and total bottle capacity required. These racks are generally 10-20 feet in length and 402 feet depth and 8-9 feet height. These racks can commonly accommodate 3000-14000 bottles per racks.

1. Compact, mobile transportable design
2. Available Installed & Very Less Maintainance

Kaizen Airtech Solution being a leading manufacturer in Thermal shock test chamber provides a controlled environment for testing products. Chamber available size form small bench top boxes to big computer controlled walk-in chamber. Thermal Shock Testing chamber Systems are designed for compatibility with your choice of Air heating system. This provides you with the flexibility to use your existing heating chamber. The thermal testing chamber is used to test the bearing extent of the material structures and composite material in an instant and continuous high temperature and extremely low-temperature environment. that is in the shortest time to test its thermal expansion and contraction caused by the chemical change or physical harm. Each model is manufactured to standard designs, but may be custom engineered to meet a wide range of stringent test requirements. Optimal test environments require thermal chambers configured for device size, temperature range, transition speed and device access.

Key Benefits:

• Energy Efficient
• Superior airflow uniformity
• Easy Operation
• Extremely stable and uniform Environment

Features:

• Work spaces size range from 300 to 3, 300 litres to accommodate many product sizes
• HEPA Filter with 99.999% efficiency against 0.3µm particles, 99.995% filter efficiency for MPPS at 0.1µm improves safety
• The interior chamber of the unit is constructed of a durable, corrosion resistant 304 stainless steel. Low watt density heaters are used that also contribute to the unit’s longer life.
• Microcomputer base temperature controller which is automatic control high low temperature cycling. Both remain and change time can be adjustable, it has various safety precautions and device with several record methods
• Unique design of thermal barrier for better energy efficiency, Machine filled PUF insulation to eliminate void pockets, puff insulation density 40kg/ meter^3
• Customize chamber airflow can be factory configured from the standard horizontal flow to a vertical flow.
• When the harmful task condition like short-circuit, leakage; compressor with over-pressure, over-load, oil pressure, water-break, over temperature the screen will automatic display the fault cause and provide exclusion method.
• Heating and cooling system ensures accurate test results for your product during environmental testing. PTC works for both heating and cooling.All equipment is fully automatic, and all process are precisely controlled with P.L.C.’S.
• Thermal Shock Tester is divided into three sections: the high temperature chamber, the low temperature chamber and the testing chamber
• When the input voltage is unstable, due to it has the stop device that the remove time of high-low temperature shock structure within 10s.5-minute recovery time for this product.

Thanks for interest in Kaizen Airtech Solution service. We offer a comprehensive range of service according to individual requirements designed to suit different products and budgets. With our industrial treatment experience we have skilful knowledge of cleanroom environment and environmental test chamber products. Our service can also include validation, inspections, maintenance, and repairs. We offer production and technical consultations with regard to the issues connected with industrial air treatment systems. We offer these services to customers without a full service contract as well as to customer with their one service terms. Our engineers not only correct defect. Replace wearing parts and install technological advances. They also generate a maintenance plan that is kept up to date.

Service shall include:

• Pre-filter cleaning (with compressed air and water)
• Pleanum cleaning
• Blower Motor check-up
• Blower damper setting after measuring velocity
• Rexene connector checking
• Manometer oil filling and checking other parameters
• Oiling and greasing of moving parts
• Tests shall include Particle count, DOP, sound level, light intensity &velocity measurement

Annual Maintenance :

• Maintenance service start form date mention in contract agreement.
• Every month Maintenance service and two-time validation in one year, for Environmental test chamber three routine visit and three breakdown visit.
• We attend a complaint within 48 Hours.
• One source of your maintenance repair issues.
• Allows your staff to focus on higher priority operational issues.
• Comprehensive range of services.
• Solution for operational efficiency and plant criticality.
• Resolve minor problems by one phone call.
• We can assure you to we emergency response with technical support service at 24 hrs x 7 days x 365 in contract year.

Kaizen Airtech Modular Operation Theatre included the operating room wall, ceiling, floor, laminar system, and fresh air system, we provide the design, equipment, installation to meet the NABl standard. The MOT structure is designed to accept many air conditioning configurations air conditioning system can be installed according to customer demand.
We are offering entire set-up of modular operation theater that is highly demanded by our clients all across the globe. Hygiene and safety standards are key factors that are taken into consideration while fabricating these OT. Further, we also assure that we assist in offering the complete set up which is defect free and easy in handling.

Kaizen Airtech makes high grade range of ceiling mounted plenum. These plenum boxes construct in MS powder coated or SS 304. This laminar air flow terminal boxes are acknowledged for an easy installation, compact size, less maintenance. These ceiling suspended laminar air flow unit miniplate HEPA filter out germs, dust particles, and prevent entering into the sterile area.

1. Air sealed pressure chamber made from MS powder coated or Stainless Steel 304 grade and mounted on stable profile.
2.  MS powder coated profile structure with integrated SS frames for the placement of the filter. The aluminum profile provides rails for the essay and seamless placement of the false ceiling.

Kaizen Airtech solutions specialised in industrial air treatment design, we provide complete clean room solutions but we can also provide independent clean room and OT design as per customer requirement. We are always very happy to share all precious knowledge of respective work & we want to give your lifetime Technical support. We design each project while applying technical solutions that offer optimum energy efficiency in both production and energy transport. Our designed cleanroom are Modular, flexible systems with an optimum quality-price ratio and global management.

A typical cleanroom is designed to keep the outside environment from getting in. Once an environment has been built, the two things that cause contamination in it are the people and the process. So, what contamination is generated by people, and what contamination is generated by the process is what needs to be determined.

Often times one can build a lower classification of cleanroom, though still maintain a cleaner environment by enhancing operations within the cleanroom – for instance, garmenting workers to a higher standard. Positioning return air grills and filtration systems at optimal locations within the cleanroom can result in cleaner areas within the environment, thus bringing the cleanroom classification to a lower level in those areas. Understanding the contamination sources and combating those with solid cleanroom design and enhanced operations can provide significant cost savings from both construction and operational standpoints.

Kaizen Class II Biological Safety Cabinet is designed inward air flow for personal protection, HEPA filtered laminar airflow for product protection and HEPA filtered exhausted air for environmental protection within laboratories and industrial facilities. It also features stable and self-compensating airflow, despite building voltage fluctuations & filter loading. Its large performance envelope is an open declaration of possible safe operating airflow values. Class II Biological Safety Cabinet also has an antimicrobial coating on all its external and internal painted surfaces for improved safety.

Key Benefits :

• Energy-saving
• Compact
• Stable, Self-Compensating Airflow
• Low Noise and Ergonomic Design

Features :

• Two-layered marinated toughened glass (≥5mm) motorized front window.
• HEPA Filter with 99.999% efficiency against 0.3µm particles, 99.995% filter efficiency for MPPS at 0.1µm improves safety
• Microprocessor based digital LCD Controller displays all safety information on one screen easy monitoring all parameters.
• Airflow sensor alerts the user if airflow is sufficient for greater safety powder coat inhibits microbial growth on external surface prevents contamination and improves safety
• Ergonomically-designed raised arm rest helps prevent grille blocking and create a comfortable working posture, A standard plastic armrest eliminates cold conduction on forearms relieving tendons of any unnecessary stress.
• Curved Corner and Glass Side with large corner radius facilitates easily cleaning and enables easy reach of service fixture and outlets.
• Divided autoclavable work tray allows easy cleaning
• Filter Life Indicator: Pressure value displayed to show life utility of the main filter
• A single ultra-high efficiency ECM motor with a properly sized fan blade minimizes energy usage while extending the life of filters. 70 % energy saving compared to AC motor.
• Unidirectional airflow moving along parallel flow lines at a constant velocity of 60 fpm (0.30 m/s) minimizes air turbulence within the work zone lessening the chance for cross contamination.

Air Handling Unit system comprises a large insulated metal box that contains cooling, heating, humidity and air quality control element, fan blower with a motor. In HVAC Application air ventilation is the most important factor to maintain required Environment, AHU is the greatest source of particulate removing it installed between unfiltered air and filtered air.
Modular Cleanroom system feature easy to assemble self-contained modular section that are designedto allow for future expansion. Remove and reconfigure section for a process change or completely disassemble and relocate to another facility if desired.Prefabricated Modular Hardwall Cleanrooms by design can be used as a totally freestanding self-contained room or used in combination with existing walls and require only a solid, level floor for there support.
This Modular Cleanroom packages can also include Heating and A/C and modular wiring system that, when installed, gives you a single point power option, which can be utilized for all electrical wiring including Outlets. HEPA filters ensure even airflow which greatly reduces the air turbulence. This provides a uniform laminar airflow through the work zone.

Coil

• The structure of the cooling fin is 1/2 inch copper heat exchange tube and corrugated aluminum fin expand connecting, so have high heat exchange efficiency and small wind range.
• Free flow aluminum fin configuration provides excellent heat transfer capability with low airside pressure drop.
• Copper tube with anti-corrosive coating expanded mechanically to the above fins ensure efficient transfer.

Pressure gaugeDwyer makes pressure gauge range 0 to 50 mm to ensure required efficiency of HEPA filter.

Filter

• Multi-stage filtration to suit different application conforming to ASHRAE standards.
• Separate primary, secondary and HEPA filter section provided.
• The primary filter is flange type provided with handles for easy removing and washable.
• Secondary and HEPA filter section are provided with access door panel with positive locking.

Fan

• The Fan wheel having backward/forward curved blade is made of mild steel with polyester powder coating finish.
• Electrical motor of TEFC type with class F insulated.
• All wheels are statically and dynamically balanced to ISO1940 and AMCA204/3 – G2.5 Standards.
• Air and sound performance ratings are tested in accordance with AMCA210 and AMCA300 Standards.

Condensate Darin Pan

• Drain pan made of SS 304 corrosion resistance.
• The whole is dry water dish, slope integrated, guarantee all the condensate water all been discharged.
• Dual slope area ensures quick drainage of condensate, prevent microbial growth and hence maintains indoor air quality.
• UV light to kill fungus and molds, minimizing allergens and allergy causing irritants.