Karm Machine Tools Private Limited

Hathi Khera, Ajmer, Rajasthan

Steel Fabricated giant blade for extra depth cutting, a robust machine built on four columns that support and guide the vertical cutting unit movement along with the steel fabricated bridge. Vertical movement on two precision screws. Plus the machine formed with linear motion guide running path. Max. Diameter of fixed blade can be 2500 (single blade only), also can be with five number of smaller disc combination. The machine is available for cutting and edging large scale Marble & Granite Block.

The Gang Saw Structure is built by high quality steel and consisting of four Pillars Fabricated with heavy plates & duly connected and welded with cross Beam to ensure maximum stability and protecting mechanical impact which is subject to during of the marble block. For SMOOTH AND FAST CUTTING: The duly stress relieved BLADE HOLDER FRAME accommodates the tensioning of diamond blades up to 14tons each blade. The reciprocating motion is governed by articulated guides/This system reduces to a minimum the problem of friction resulting from the movement of the blade holder frame it greatly reduces maintenance cost because it does not require replacement like the traditional slide ways which are subject to continuously wear. The blade holder frame is moved by DOUBLE CONNECTING RODS which are placed the blade holder frame movement perfectly rectilinear without any deviation at the both ends of the blade holder frame even when the uneven block on cutting motion and also the advantage of double connecting rods is that all mechanical thrust and energy towards the blade holder frame are equally spread. The BLOCK TROLLEY PLATFORM heavy plates fabricated structure situated between four pillars and lifted by 90mm dia. LEAD SCREWS and heavy duty G.M.LEAD NUTS attached to the every pillar. The lead screws are work simultaneously which are synchronized with lay shafts and chain system and coupled to auxiliary motors and reduction gear boxes the trolley plat form lifting on TWO PRISMATIC AND TWO PLAIN VERTICAL SLIDES WAYS which are hard chrome plated to protection against rust and durability too. The prismatic slide ways prevent any deviation of lifting away from vertical axis.

Plate fabrication adequately designed and reinforced by stiffening ribs to take care of all types of loadings. This is connected by cross beams. The complete structre is mounted on four wheel base each having two double rimmed stell wheels provided with flexible bushing to take care of any misalignment. The top beam is firmly fixed on both side to take care of jerks in operations. The crab carriage is in stell section. It is comprised of special creane duty motor connected to heavy duty speed reducers and coupled upto grooved steel drum. Electro magnatic breaks/ hydro thruster breaks are used to control the smooth lifting of weight. The block is equipped with a forged steel forked revolving hook. Wire rope is of 6*37 construction. Access lader leading to inspection walkway which runs along one beam and is made of walking surface with railing and foot guard. Electric operations are controlled with push button control unit independent from the position of winch trolley and sliding in loop through cable carriers. Limit switches for cross to ensure accident free operations.

As the name says, this machine is the pride of KMT and the result of all the hard work and experience gained after decades in this industry. Isosceles triangular wire geometry with just five transmissions (drums/pulleys). All the drums, including the wire stretching pulleys, have a diameter of 1000 mm & are casted with a very high quality of aluminum. Designed to maximize the operator ergonomic comfort: Easy access to the machine with practical staircases and gangways. Fast and easy wire change and positioning. Immediate and intuitive operator interface of the touch screen for machine management. The wire stretching pulleys, one for each wire and rotating on bearings, are individually driven by a single hydraulic piston ensuring a uniform and constant tension of wire. The arc of movement of the wire stretching pulleys is very large therefore the wire installation is very easy. The rubber profiles are two-tone, which makes easy for the operator to install the wires. The Pride comes in two models named as Pride 41 & Pride 76.

The KMT-2300G9, KMT 3000G5 Stone Cutter is multi-blade block saw for sawing kinds of stone blocks into slabs of varying thickness with up to 9 nos. of diamond circular saw blades.