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Our Products

  1. Dryers 21 Products available
  2. Boiler And Boiler Parts 4 Products available
  3. Coating Machine 7 Products available
  4. Industrial Heaters 13 Products available
  5. Machines And Equipments 3 Products available
  6. Laboratory Equipments 9 Products available
  7. Industrial Ovens & Furnaces 5 Products available
  8. Industrial Ovens 5 Products available
  9. Generators 5 Products available
  10. Others 71 Products available

Other Products / Services #4665610

Industrial Reactors

  • Material Stainless Steel
  • Features Horizontal Orientation, Vertical Orientation
  • Capacity 2.5 KL, 2 KL, 1.5 KL, 3 KL, 1 KL, <1 KL, >3 KL
  • Max Pressure 0-3 kg, 12-15 kg, 3-6 kg, >15 kg, 9-12 kg, 6-9 kg
  • Finishing Polish
  • Temperature (Degree Celusis) 350
  • Thickness (Millimeter) 5

kerone are having more than 40years experience in providing the various types of the process equipment such as reactors. Kerone understands the critical importance of reactors in process development.kerone reactors automatic operating expenses include energy input, energy removal, raw material costs, labor, etc. Energy changes can come in the form of heating or cooling, pumping to increase pressure, frictional pressure loss etc.

reactors manufactured by kerone of high quality. We manufacture various type of reactors :

  • cstr (continuous stirred-tank reactor)
  • feeders
  • semi-batch reactor
  • batch reactor
  • catalytic reactor
  • pfr (plug flow reactor
applications
  • chemical
  • pharmaceutical
  • petrochemical
  • all other processes
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Feeders

KERONE is having more than 40 years experience in designing & manufacturing of high quality of feeders. a feeder line is part of an electric distribution network, usually a radial circuit of intermediate voltage. The concept of feeder lines is also important in public transportation. We Design and Manufacture Feeder for (Pharmaceutical Feeder for feeding Ingredient, Loss-in-weight Feeder , High Accuracy Volumetric Feeder for chemical processing, Multi Stream Feeder).

Type of Feeder
  • Continues Feeder
  • Batch Feeder
  • Volumetric Feeder
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CIP AND SIP Systems

KERONE along with its dedicated team of process equipments machinery manufacturing and design team and technically equipped manufacturing facilities has helped in succeeding in providing the high quality and technically advanced process equipments for the various need of the CIP/SIP Systems Plant.CIP (Clean-in-Place) systems offers the arrangement for cleaning/sterilizing the interior surfaces of vessels, equipment, filters, pipes and fittings, without disassembling them. SIP(Steam-In-Place) Systems are liable for frequently steaming parts of product contact, vessels, flow paths, and sample ports. The CIP/SIP systems together helps in maintaining the desired level of hygiene, by continuously killing the germs.

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Pilot And Lab Scale Plant

KERONE along with its dedicated team of lab scale plant manufacturing and design team and technically equipped manufacturing facilities has helped in succeeding in providing the high quality and technically advanced lab scale plant for the various need of our customers expectations and requirements. We are having more than 40years experience in providing the various types of the pilot lab scale plant. KERONE understands the critical importance of lab scale systems in process development.Pilot scale process equipments are just replica of the large scale process equipment only deference is the size and input capacity which is comparatively less. Lab scale process equipments are very small scale processing such as R&D and laboratory experiments, the lab scale process equipments are made to provide the high level of accuracy.

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Kid Mounted Process Units

KERONE are having more than 40years experience in providing the various types of the Skid mounted process units. These units are highly efficient and are available with various safety devices such as high / low refrigerant switched, flow switches and many others. We design and manufacture an array of these modular systems for the process industry. Kerone process equipment are typically skid-mounted modular systems made to handle fluid or gas.KERONE Design the various type of Skid mounted process systems such as Single fluid heating cooling system, Hot Water Systems, Fractional Distillation and many more for the different type of industries.

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Powder Transfer Systems

KERONE along with its dedicated team of process equipments machinery manufacturing and design team and technically equipped manufacturing facilities has helped in succeeding in providing the high quality and technically advanced process equipments for the various need of the Powder Transfer Systems.The PTS Powder Transfer System is an extraordinarily efficient and dependable technique of conveying and dispensing dry and wet powders and granules.

Main Components of Powder Transfer System:
  • A vacuum conveying system utilizing Roots Blower, Modular construction equipment.
  • Jet Air Wand with Air regulating Damper.
  • Jet Air Wand fitted with stainless steel wire mesh to stop foreign particles entry in to process.
  • Entire transfer through electro polished pipe with curvilinear bends and isolating valves both manual and pneumatically actuated.
  • Suitable filters pleated 5 micron in the product unloading chamber, pulse jet type for inside cleaning.
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Immersion Dip Coating

This is an industrial coating process; in which the substrate is dipped into a tank of the coating reservoir, which is normally of a low viscosity to enable the coating to run back into the bath as the substrate emerges. This process is frequently used on porous substrates. Immersion/Dip coating process take after the set method which takes after as parts to be covered ought to be cleaned to evacuate contaminants. This outcomes in unrivaled groundwork attachment and in addition enhanced consumption resistance. In the event that grip to the part is craved, use of a preliminary is needed on all areas were polymer coatings needed. The prepared part is streak dried and heated to set the preliminary and prepared the part for the hot dipping operation. The prepared part, hot from the groundwork change heat, is inundated in the fluid material. Every single hot piece of the product submerged in the fluid polymer will layer upon withdrawal from the shower with a layer of semi-combined polymers. The amount reserved will depend on the period of time the part was drenched, the metal temperature that the part was submerged at, and the general plan of the compound utilized. The higher the metal temperature and the more extended the immersion time, the more noteworthy the polymer thickness. The part covered with the semi-melded polymer is prepared to a temperature subordinate upon the particular compound equation. This finishes the combination of the coating, and grip to the product. At the point when the hot part covered with melded polymer leaves the stove, it is exceptionally touchy to surface damaging. The part is chilled off before handling. The completed covered product is then expelled from the transports, reviewed and readied for pressing and shipment.

Advantages
  • Dip coating gives a defensive shield that opposes consumption.
  • Insulates against warmth, frosty, stress and electrical streams.
  • Adaptable to high volume requests obliging quick conveyance.
  • Durable and UV safe.
  • Alternative hues and completions (reflexive and matt) can be made effortlessly and financially.
  • An extensive variety of thickness, compositions
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Hot Melt Coating

Hot melt coating is widely used industrial coating mechanism, in this the coat to be applied is heated to its melting point then the substrate is put into this melted coating solution and later it allowed to dry at uniform rate forming a smooth coat on the substrate.

Advantages
  • Environmentally friendly due to water and solvent-free adhesives
  • Low coating weight needed
  • Elimination of dryer / low energy requirements
  • No thermal stress of substrate
  • High production speed possible
  • Permanent or non permanent coating possible
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Pilot Coating Plant

Pilot Coating Machine is a small coating machine which allows us to use verity of the coating techniques, the pilot coating machines can later be transformed to large scale machinery for the regular production processing. The Pilot coating plant is useful in reproducing various type of the coating technology according to the substrate and coating material involved.

We at KERONE help our clients with the highly customized and custom build pilot coating plants, the advantages of the pilot plants are that, they are manufactured at lower cost and help you to find your true requirements of the coating technique or technology.

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Web Coating Systems

Web coating is the continuous process of applying a coating material whether its of a solid or liquid substance onto a particular substrate. Web coating is able to apply, coating over a extensive variety of numerous different kinds of substrates, such as plastic, paper, fabric, metal etc. Web coaters have became quite useful and preferable choice of industry due to its economical approach, high efficiency, cost effectiveness and high production rate.

Web Coating Dies have many advantages over traditional coating methods such as roll coating. These types of machine also use less material, have better gauge control, and can apply multi-layer and pattern coatings. Exacting tolerances of up to 75 nanometers are available to complement the application and process specifications.

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Vertical Blender Machine

Kerone are engaged in manufacturing and supplying a wide assortment of Vertical Blender. We can also custom design a system for your needs. The offered range is manufactured using premium quality raw material and advanced technology in compliance with the international standards. Additionally, our offered product is tested on various parameters under the guidance of our skilled professionals. These blenders are available in varied sizes as per the variegated needs of clients.

Our organization is highly involve in providing a wide spectrum of Vertical Blender. These are developed from finest quality raw materials, which ensures high durability at its user ends. Vertical Blender Mixers are premium designed alternative for applications that pare sensitively in vertical positions. This high-quality blender is available in 6-, 8-, 10-, 13- and 16-ton capacities.

Features of Vertical Blender

  • Homogeneous Blending in short Time
  • Blending With High RPM
  • This blending machine is specially designed to reduce operation cost and time
  • Long working life
  • User friendly design
  • Less Electrical Power Required
  • Blending With Vertical Auger
  • Less Ground Space Required
  • Feed and Unloading at Ground Operating Level
  • Substitute for Cone, Vertical cone Mixture
  • Liquid Addition Arrangement

Advantages Vertical Blender

  • 1. Gentle blending action is ideal for friable or shear sensitive materials.
  • 2. One blender can be used for a wide range of batch sizes, ranging from as small as 10% of the rated capacity.
  • 3. Nearly 100% of the blended materials are discharged through the bottom valve after completion of the blend cycle.
  • 4. Use nearly 50% less power per unit being blended.
  • 5. Less floor-space and are ideally suited to multi-story facilities.
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Baghouse Filters

KERONE along with its dedicated team of process equipments machinery manufacturing and design team and technically equipped manufacturing facilities has helped in succeeding in providing the high quality and technically advanced baghouse filters for the various need of the Chemical Plant, power Pants, Steel Mills, Cement , Food Processing, Foundry and Metal Products, Power Generation and Industrial Boilers, Wood, Sand, Minerals and many other applications. Baghouses are also called fabric dust collectors or fabric filters.are air pollution control devices designed to use fabric filter tubes, envelopes, or cartridges to capture or separate dust and other particulate matter (PM) and remove particulates out of air or gas released from commercial processes or combustion for electricity generation.

Advantages
  • Versatile and flexible for many applications
  • Extremely high efficiencies for PM collection
  • Lower construction costs for designed and maintained
  • Modular design for convenient assembly
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Pressure Vessels

Kerone has won a reputation for impeccable quality and total reliability in the design and manufacture of pressure vessels, Columns and Shell & Tube Heat Exchangers, These Equipments are designed by experienced staff using latest software and as per international standards like ASME, PD 5500, Rules 1981, IBR (Indian Boiler Regulation 1950), API 650 or as per customer requirement.

A pressure vessel is a closed container designed to hold gases or liquids at a pressure substantially different from the ambient pressure. The pressure differential is dangerous and fatal accidents have occurred in the history of pressure vessel development and operation. Consequently, pressure vessel design, manufacture, and operation are regulated by engineering authorities backed by legislation. For these reasons, the definition of a pressure vessel varies from country to country, but involves parameters such as maximum safe operating pressure and temperature. Pressure vessels are used in a variety of applications in both industry and the private sector. They appear in these sectors as industrial compressed air receivers and domestic hot water storage tanks. Other examples of pressure vessels are diving cylinders, recompression chambers, distillation towers, pressure reactors, autoclaves, and many other vessels in mining operations, oil refineries and petrochemical plants, nuclear reactor vessels, submarine and space ship habitats, pneumatic reservoirs, hydraulic reservoirs under pressure, rail vehicle airbrake reservoirs, road vehicle airbrake reservoirs, and storage vessels for liquefied gases such as ammonia, chlorine, propane, butane, and LPG.

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Sterilization And Disinfestations System

Sterilization is defined as the process where all the living microorganisms and other biological agents such as fungi, bacteria, viruses, spore forms, unicellular eukaryotic organisms such as Plasmodium, etc are killed. Disinfection is the process of elimination of most pathogenic microorganisms (excluding bacterial spores) on inanimate objects. Microwave based solution is one of Environmental sustainability, Efficient and safest physical method, the key principal works behind is the exploitation of heat effects of electromagnetic energy for eradicating all microorganisms by attaining their Lethal Temperatures. This all achieved from the property of microwave that heat effects deriving from the interaction between electromagnetic energy and polar molecules, it is possible to achieve lethality of pests by overheating immediately when temperature achieves their Lethal Temperature. Microwave System is one of the most popular physical method that can be used to disinfest all products of vegetable origin Ainfested by pests such as Cereals (rice included), Seeds like pine-nuts, Legumes(beans, chickpeas, lentils), and Dry fruits(dates, currants). Major causes of loss of the agro food are Post Harvest phase and in Storage, Biological Infestations which begin on field (significantly depreciate a lot of products in a very short time). The decreasing cultivatable land and increasing demand of food due to ever increasing population has resulted that food safety should be taken at most priority. Conventional Disinfestations Methods such as Conditioning of Silos and Warehouses, Fumigation, Controlled Atmosphere and Extreme Temperatures having some limitation such as High costs and long treatment times, Handling of dangerous chemicals, Persistence in food of toxic residues and Pollution. Microwave based system are very advantageous over these systems due to its speed (shorter response time), Ease of handling (No chemical processing involved), also it does not produce polluting gases or toxic residuals. We at KERONE are now in strategic collaboration with Emitech, Italy for technical know-how in the field of sterilization and disinfestations using microwave technology.

Advantages Microwave Pest Control Method:

  • Full efficacy: 100% mortality rates on pests in all life stages (eggs, larvae, pupae and adults).
  • No significant change in quality: physical characteristics in wood and nutritional characteristics in food
  • Absence of polluting effects harmful to operators and the environment
  • Plant origin products free from exotic pest scan be exported without any phytosanitary concern in response to the ongoing FAO-IPPC needs
  • No toxic residues in the end products
  • Energy saving
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IR Flash Cure Textile And Garment Printing

We export IR flash cure (For Textile, Garment Printing) that is composed of auto and manual switches. Developed in line with international quality standards, our range is acclaimed for optimum performance and durability. It has a control panel, which is operated through battery. We also provide customized solution on our range as per the specification by clients.

General Features

  • Height adjustment for heating panel should be parallel to the pallet
  • Timer, controller
  • Remote start pulse
  • Cooling fans with high volume, pressure
  • Auto, manual switches
  • Control panel on battery
  • Caster wheels (brake wheels 2 No) nylon wheels
  • Distance between pallet to floor lever app. Height 35"
  • Height variation up to 250 mm from pallet
  • All wiring, ducks on the portable system would be nicely done

IR Flash Cure ( For Textile / Garment Printing )

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Flat Belt Conveyorised Oven

We offer flat belt conveyorised oven, which is an electrically heated conveyor oven. These consist of various zones in where in same temperature can be provided in the zones along the path of the belt.

Features

  • Control panels are provide on each zone and also a common control panel can be provided as per the client's requirement
  • Fans/blowers are incorporated in each zone for air circulation and uniform temperature
  • Products are places on the belt on loading side of the oven & unloaded from the other side
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Flat Belt Ovens

KERONE builds high quality economical Flat Belt Conveyorized Ovens specifically designed for your application. We utilize rollers, parallel chains, flatwire, flex wire, Tef-glass mesh or solid belting to move your products through the infrared oven. Our conveyorized ovens are ruggedly constructed, typically with tubular steel frames. This gives you better quality than standard stamped sheet metal conveyors that some companies use, but not the overkill and extra weight of heavy structural steel or thick plates used by others.

We take a common sense approach to the designs and keep it simple for installation, maintenance, and operation. Most insulated oven chambers have hinged or removable doors along the sides to allow full access. Heaters can be mounted to adjustable supports for easy heater positioning. This allows you to direct the infrared energy where you need it for greater efficiency.

Product temperatures of 150 degrees F to 600 degrees F are common for Conveyorized Ovens, while higher temperatures can be achieved. We also offer cooling sections to our conveyor ovens to reduce the part temperature for handling.

Flat Belt Conveyorized Ovens are widely used in manufacturing facilities throughout the world for a multitude of process heating applications such as laminating, bonding, curing, annealing, drying, and preheating just to name a few. Our sales engineers will gladly assist you with specifying a custom oven for your application.

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Web Dryers And Sheet Ovens

KERONE offers energy efficient custom infrared ovens used for stationary batch processes. Some applications include mould pre-heating, glue activating, drying, fusing, annealing, and curing.

Product temperatures of 150 degrees F to 600 degrees F are common for Infrared Batch Ovens, while higher temperatures can be achieved.

A reliable custom control panel can be supplied for the oven with optional timers, precise solid state controllers, and sensors as required. We also offer custom carts or racks to transfer or hold your products. All batch ovens are completely factory assembled, set up and tested prior to shipment to assure a simple trouble free start up.

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IR Booster Ovens

KERONE is proud to be the industry leader for building and supplying electric Infrared Booster Ovens for Powder Coating applications. We work directly with manufactures as well as systems integrators to provide you the best heating equipment for your application.

We recognize that in today's higher priced utility market that our customers need to maximize production while reducing operational costs. In most cases by adding an electric infrared booster to your convection oven you can responsibly do both while also improving quality. We have seen customers reduce operating costs up to 50% and even more in some cases, and increase line speeds by 50-100%.

The KERONE electric infrared booster oven is also an environmentally friendly, responsible choice. Our clean electric heaters do not produce environmentally hazardous by-products, or add any other variables to the process. The heater style is proven to be the highest efficiency available giving you the most heat transfer for your energy dollar. Even the resulting ambient heat can be redirected into the convection oven for added savings. With recent government "Green" initiatives and mandates to reduce carbon footprints, Electric Infrared Equipment is the ideal choice to reduce emissions and utilize a clean energy efficient heat source.

Advantages of adding a Booster Oven in front of a traditional convection oven.

  • Parts are heated to desired temperature before entering convection oven.
  • Powder flows or pre-gels before entering air flow to eliminate blow off or color contamination.
  • Increased line speed, production, maximizing resources.
  • Reduce convection oven by half or more, lower temperature and operation costs.
  • Better quality cure.
  • Smaller foot print results in less work in progress.
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Vacuum Infrared Heating System

Kerone manufactures a full range of gas fired, high and low intensity infrared space heating equipment under vacuum for the commercial, industrial, agricultural, residential and hospitality markets sold internationally.With Superior Radiant Products, customers can expect the highest quality of products developed, designed, and improved since 1995.

Application of this tool include:

  • Custom engineered to precisely fit your building heat requirements.
  • Vacuum vented for maximum safety and operating efficiency.
  • Burner rates from 60, 000 to 250, 000 BTU/H can fill any heating need.
  • HUp to 1.2 million b on a single vacuum pump with single building penetration

Reflectors of superior design and performance with side, bottom and tilted shield options.Run indicator light.

  • Couplings that outperform all others.
  • Burner housing with no loose service doors.
  • Filters are easily changed even with outside combustion air fitted.
  • Vacuum pumps are corrosion resistant, heavy duty construction with several sizes available to best match the system.
  • Decorative grills can be installed as an option.
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IR Heating Infrared Conveyorised Oven

KERONE are having +40years experience in designing and manufacturing infrared conveyorised oven that are one of the best suited solution for the process of sand mould curing. We design as per the size and process need of the client.

features of ir heating of foundary sand moulds

  • Continuous process due to conveyor
  • Heating is highly controllable
  • With IR heating system shape requirement is less
  • Easy maintenance.
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Medium Wave Infrared Heating Moudles

Our medium wave infrared heating modules are configured with a resistance wire, which is enclosed in a Quartz Tube of 8mm outer diameter. The quartz tubes are placed parallel to each other and are mounted in a special housing. The size of this heater is such that they can replace Ceramic Heater.

Salient Features

  • Thermoforming.
  • Plastic forming.
  • Shrink packaging tunnels.
  • Laminating.
  • Curing rubber.
  • Drying textiles.
  • Drying lacquers and paints.

Type Length Width Power Rating*
Full Length 248mm 250 to 100W
Half Length 125mm 125 to 650w
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Short Wave Infrared Module

  • Kerone infrared modules are the ideal solution for the application of infrared heat technology.
  • They save the user design costs and time and are substantially less expensive than the complete infrared systems.
  • They are complete and ready for the operation.
  • This provides advantages for both the, user while installing in to the existing systems and for the planning/ project engineers.
  • Infrared modules can be individually regulated, controlled and ventilated.
  • Because of its modular construction it is possible to make the heating panels of practically any size with heaters length up to 40

Applications

  • Curing of paint
  • Powder coating
  • Lacquers Drying
  • Printing ink
  • Drying glaze on Ceramic Tiles
  • Drying Gumming Sheets
  • Drying Adhesives Tapes
  • Latex paper
  • Textile
  • Car body works

 

Overall Dimensions(mm)

 

Lamp Specification

Module Code

Length

Width

Depth

Lamp Used

Heated Length

Watts

Volt

IRN 500

310

80

55

SW 500

127

500

240

IRN 1000

460

80

55

SW 1000

254

1000

240

IRN 1600 S

610

80

55

SW 1600 S

406

1600

240

IRN 1600 D

610

80

55

SW 1600 S

406

1600

415

IRN 2000 S

725

80

55

SW 2000 S

508

2000

240

IRN 2000 D

725

80

55

SW 2000 D

508

2000

415

IRN 2500 D

825

80

55

SW 2500 D

635

2500

415

IRN 3000 S

725

80

55

SW 3000 S

508

3000

240

IRN 3000 D

975

80

55

SW 3000 D

765

3000

415

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Twin Tube Short Wave Infrared Module

This is made up of 8-shape high-purity clear quartz twin tube, each tube has Heating Coil of Tungsten material which runs in U shape in the tube which is filled with halogen gas.

  • Power Density up to 150kw/m2 is achieved. Heating up and cooling down time is approximately one second.
  • These heaters are available with gold reflector and without reflector.
  • Reflector is in the form of gold coating on outer rear side of the tube.
  • Due to reflector heat loss from backside is prevented and thus power saving is achieved.
  • This also results in making surrounding work area cooler.
  • This also increases the efficiency and directionality of the heater.
  • There are two standard sizes 11 mm x 23 mm and 15 mm x 32 mm in cross section. Maximum length available is 2000 mm.
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VLE Fan Heater

Unit heaters integrated units of heating coil and fan are primarily designed for heating of large rooms by means of hot air. This heating method has a number of advantages as far as space, operation and economy are concerned. Our VLE Fan Heater is a low cost, heavy duty electric heater, suitable for places where the insulation is moderate, i.e. not of industrial standards. This heater is used in homes, garages, workshops, storerooms and other places where some level of heating may be required, but the situation does not permit use of a high level of insulation. The heater gives good performance even in places like ships, and in warehouses and large production floors, where the environment could have an aggressive impact. Our heater gives long, trouble-free service. It is easy to install on walls and ceilings. The built-in thermostat controls the temperature.

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Inline Heaters

In-Line heaters instantly heat fluids that are passed through the device. Upon exiting the heater, the fluids are consumed for their intended use and are not re-circulated. Inline heaters are usually electric and feature a high-output heat source. They do not provide enough heat to maintain temperature in a closed system, but impart enough heat to a fluid for immediate use. Specifications for inline heaters include heater type, application, fuel or energy source, sleeve or sheath material, insulation options, and element or emitter type. Maximum temperature, maximum air flow, heating capacity, power requirements, and induction heater outputs are also important parameters to consider.

Inline Heaters are among the wide range of heaters which are manufactured by us. These consist of a heating coil embedded in ceramic material and energized by electrical energy.

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Custom Built Heaters

In addition to many different standard heaters Kerone also offers unlimited variations in the form of customized heater designs. If your requirements call for unique physical attributes, special wattage or voltage ratings, Kerone can create a heater to fit your unique application. Many times we are able to incorporate design enhancements at little or no added cost. Kerone takes a personal approach to each heater design and our customers appreciate the extra attention we devote to making each product more suitable to their specific applications.

To help you become more familiar with our capabilities, please review the collection of heater photos uploaded in our website. They represent just a few ways we have helped other customers improve their process heating operations.

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Drum Heating Oven

Kerone have 42 years experience in designing, manufacturing, exporting and supplying the finest quality assortment of Drum Heating Ovens. Used for Heating Lube Oil offered heating ovens are highly praised by the clients for their different quality features like light weight and accurate dimension. Apart from this, we provide these heating ovens in variegated sizes, designs and specifications.

Kerone are actively engaged in manufacturing, exporting and supplying an excellent range of drum heating oven. Our offered ovens are designed by using premium quality components and innovative technology in line with industry norms. Used in various industrial and commercial sectors,

We design and built solution for various type of drum heaters.

  • Thermic Fluid Drum Heating Oven
  • Steam Drum Heating Oven
  • Electrical Drum Heating Oven
  • Electric Infrared Drum Heating Oven
  • Flameproof Drum Heating Oven

Features

  • Easy installation
  • Highly flexible
  • Increased effectiveness
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Shell And Tube Heat Exchanger

Shell and tube is the most advanced technology available and is specifically engineered for particular applications. Heat exchangers are commonly used for the transfer of heat in industrial process applications. They are available in a variety of diameters and lengths. The U-tube heat exchangers are designed for a wide range of liquid to liquid and steam to liquid applications. The shell and tube heat exchanger is constructed using copper tubes and a carbon steel shell. It is manufactured using tide range of applications.

Features

  • U-tube construction
  • Units designed for liquid to liquid and steam to liquid applications
  • Available in 2 or 4 pass construction
  • Removable tube bundles for convenience in cleaning and inspection.
  • Strong, durable construction with copper steel tubes and rugged cast-iron or steel head in standard units. (Optional materials are available)
  • Coil and baffle arrangements designed to maximize heat transfer performance.
  • Tubes expanded into stationary tube sheet allow for tube expansions and contractions, due to thermal fluctuations, without causing stresses on the joints. Welding tubes to the tube sheet is optional. Advantages The advantage of the shell and tube design cannot be ignored. Each unit comes with
  • Connections that come in standardized sizes for easy assembly and feature additional thread and surface protection for clean installation
  • U-bend tubes expanded into a tube sheet which allow for tube expansions and contractions due to thermal fluctuations
  • Gaskets that are made of high quality compressed fibres which lends to reusability
  • A standard cast-iron or steel head for heavy duty services (also available as a spare part)
  • Saddle attaches which make for quick and easy mounting
  • Punched baffles with minimal clearances between tubes guaranteeing correct fluid flow and minimized bypass
  • A welded shell protected with high quality paint for corrosion resistance
  • Copper steel tubes which allow for strong, durable performance over a wide range of applications. Unique tube bundle layout (chevron corrugated pattern) minimizes deposit buildup at the edges and optimises media flow for high velocity flow turbulence. Applications Shell and tube heat exchangers are frequently selected for such applications as: * Process liquid or gas cooling *
  • Process or refrigerant vapor or steam condensing
  • Process liquid, steam or refrigerant evaporation
  • Process heat removal and preheating of feed water
  • Thermal energy conservation efforts, heat recovery
  • Compressor, turbine and engine cooling, oil and jacket water
  • Hydraulic and lube oil cooling.

It is the most common type of heat exchanger in oil refineries and other large chemical processes, and is suited for higher-pressure applications. As its name implies, this type of heat exchanger consists of a shell (a large pressure vessel) with a bundle of tubes inside it. One fluid runs through the tubes, and another fluid flows over the tubes (through the shell) to transfer heat between the two fluids. The set of tubes is called a tube bundle, and may be composed by several types of tubes: plain, longitudinally finned, and other types.

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Conveyor Heating System

The team of engineers, designers and experts study the client's specific process requirement to develop the heating system that will best fit for the application requirement. Conveyorized heating systems is designed at KERONE after studying appropriate conveyors sizing, drive systems, temperature and speed controls, structural, ductwork, air supply, air circulation and air evacuation.

KERONE manufactures a wide variety of continuous process ovens. Designs include flat conveyor belt style, chain conveyors, Ferris wheel, carousel, overhead trolley, serpentine, chain-on-edge, spindle, slat type, strip cure, print plate, pusher ovens, dog beams, wash-draw furnaces, as well as specialized custom conveyor ovens (Horizontal/vertical).

We produce a wide range of Conveyor heating system.

  • Horizontal Conveyor Ovens
  • Surface Heating Systems
  • Customized Heating Solutions
  • Fuel Gas Heaters
  • Process Heaters
  • Drum Heating Ovens
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Infrared Vacuum Heating Systems

Infrared heating system by KERONE is a reliable heating source, having capability to transfer large amount of heat in shorter time, and easy switch on and off mechanism helps in saving of energy required for as source of firing.

As infrared waves travels through the air and water, no need of direct contact with the material under process. With small change in structure the Infrared heaters can be made suitable for the Vacuum operational condition.

Reflectors of superior design and performance with side, bottom and tilted shield options:

  • Run indicator light.
  • Couplings that outperform all others.
  • Burner housing with no loose service doors.
  • Filters are easily changed even with outside combustion air fitted.
  • Vacuum pumps are corrosion resistant, heavy duty construction with several sizes available to best match the system.
  • Decorative grills can be installed as an option

Features:

  • Low voltage
  • Sealed heaters
  • Tungsten or carbon
  • Fire polished for clean room conditions
  • Single- or double-ended lamps
  • Molybdenum wire connections

Applications:

  • Heating wafers in de-gassing and annealing processes
  • Drying of products in vacuum chambers
  • Coating processes in vacuum chambers
  • Food packaging
  • Plastic forming
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Skid Mounted Reaction Unit

Necessity of Skid Mounted Reaction Units

Expensive and high-grade products are not produced in large quantities, as they are typical for pharmaceutical industry, & also forfine/special chemical areas. Small, flexible facilities are necessary for these applications, which can be easily cleaned quickly be adjusted for the next product.They need corrosion resistant materials that do not interact with the product and do not contaminate it. In addition, it is frequent that only limited space is available for the assembly of the facility, and therefore compact design is preferred.

Solution

Traditionally, the fine chemical and pharmaceutical industries have favoured batch reaction, so we have provided multipurpose reactors which can perform various chemical reactions.KERONE has developed a systems perspective to reaction technology, whereby a fully functional reaction unit, including peripheral equipment, is built and assembled in our workshop as a skid, then delivered to the customer as a complete operational system.

Features

  • Reactor of respective size with Mechanical seal, suitable agitator, Motor, Gear Box, Bottom valve & Cladded insulation.
  • Main Condenser & Vent condenser with distillate cooler & vapour column from reactor.
  • Liquid reactant addition vessel of suitable size.
  • Two distillate receivers of suitable size.
  • Distillate & reflux lines within skid.
  • Vacuum manifold & vacuum lines within skid.
  • All valves within skid for process, vacuum & utility lines.
  • VFD with Local flameproof panel for speed variation.
  • Skid of suitable size to mount all above equipment together to form "Kilo lab reaction unit"
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Fractional Distillation Machine

Necessity of Skid Mounted Reaction Units

Expensive and high-grade products / solvents are not produced in large quantities, as they are typical for pharmaceutical industry & also for fine/special chemical areas. Small, flexible facilities are necessary for these applications, which can be easily cleaned and quickly adjusted for the next product. They need corrosion resistant materials that do not interact with the product and do not contaminate it.In addition, it is frequent that only limited space is available for the assembly of the facility, and therefore compact design is preferred.

Features

  • Traditionally, the fine chemical and pharmaceutical industries have favoured batch distillation.
  • Hence we have provided multipurpose distillation unit which can perform various types of distillations.
  • KERONE has developed a systems perspective to distillation technology, whereby a fully functional distillation unit, including peripheral equipment, is built and assembled in our workshop as a skid, then delivered to the customer as a complete operational system.
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Deep Freezers

Quality Freezer provides the ideal Freezing environment for advanced Medical biotechnological and industrial applications. Uses included the preservation of plasma, Vaccines, microorganism and the testing of materials And electronic components.

Special Features

Temperature ambient to -35.0oc Control Micro-controller based Display RED bright Led Power Supply 230V AC

Cabinet Construction and Refrigeration system:

Poly urethane from insulated cabinet with corrosion resistant stainless steel Interior white power coated exterior finish keyed door lock improved Security with magnetic door gasket, Open stainless steel bars, Air-cooled, Hermetically sealed compressor.

Special Features:

  • Door mounted indicator cum Micro controller, control the internal temperature
  • Formed in place PUF insulation ensures temperature stability and reduces energy consumption.
  • Stainless steel heavy duty basket ensures even temperature distribution
  • Audio visual alarm when the temperature deviates from the pre settemperature
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Laminar Air Flow Bench

Our laminar air flows are conceptualized to provide a work are completely bathed in high efficiency prefect air which is free from any kind of particulate contamination or impurities.These units are ideally suited in the all applications requiring protection of biological specimens or product from the possible contamination during then process or test.Laminar air flow are clean benches which have their own supply of highly purified air in which the total air present in enclosure moves in a uni directional velocity flowing in parallel lines, Which is free from macroscopic fluctuations.

The Horizontal laminar air flow units directs the air in mono direction which away from the specimen and towards the user, giving ultimate production to the product, which is susceptible to contamination induced by diffusion of contaminated air carrying air transported contaminates from the outside environment.

Our units are fabricated of industrial grade wooden boards/Mild steel covered with mica sheets. T The working table is made of heavy guage stainless steel sheet of grade ss-304.The side panel made out heavy plexi glass sheet is mounted on anodized aluminum frames.The units is supplied differential manometer to guage the pressure drop in the unit while operation, beside the gas cook, power socket etc.All our laminar air flows are fitted with fully washable synthetic pre-filter units and secondary high efficiency perfect air filters made of mini pleated non woven fabric.The efficiency of our filters have a rating of better than 99.69% at DOP(cold) and 99.97% at DOP (hot).

Our Units have the capacity to hold all suspended particles of size>0.3 micron all laminar air Flow units are provided with perfectly balanced (Static as well as dynamic) motor and blower motors bearing ISI mark.All the units are provided with adequate illuminated at work table by means of fluorescent light panel concealed at the upper portion of our laminar air flow to take care of the sterilization of the unit.The illuminated at work table is approx > 800 LuxOptimal wattage ultra violet light is incorporated in the illuminated panel of Our laminar air flow to make care of the sterilization of the existing air present in the enclouser, Thus ensuring the standard of cleanliness inour equipment before the commencement of actual working.

Our Laminar air flow bench are designed to ensure that work enclosure have minimum possible vibration levels and noise level is also contained below 55db.

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Laboratory Oven

  • Inner Chamber(W*D*H) Volume Liters
  • 30*30*30 cms 45ltrs
  • 35*35*35 cms 27 ltrs
  • 45*45*45 cms 45ltrs
  • 45*45*60 cms 95 ltrs
  • 60*60*60 cms 125 ltrs
  • 60*45*90 cms 224 ltrs
  • 60*60*90 cms 252 ltrs

Laboratory ovens are widely used for day to day heating applicationa performed in various laboratpries.We specialize in both standard and customized models, specifically designed to meet the challenging demands of various scientists for individual and specialized research application.Apart from that we are supplying our laboratory Oven

oven in India, catering to a variety of customers ranging from Defense installations, Research Laboratories, Educational Instutes and various r&d Laboratoroies of leading national and multinational companies. Bacteriological Incubators are triple walled convention heated units, Outer body of our incubators are constructed out of the thick PCRC sheet duly pre-treated with primers and rust proofing and painted with long lasting stove enamel or elegantly powder coated. The inner chamber is made of heavy gauge stainless steel sheet of SS-304 grade. The gap Between the walls is filled high grade mineral glass wool, which ensures maximum thermal efficiency in our bacteriological incubators. The unit is mounted on a study steel frame and provided with caster wheels(large sized Models Only) for easy movement inside the laboratory.The unit is provided with one to three stainless steel is provided With one to three shelves(As per the inner size).

Heating:

Indirect three side heating system is provided in our units, comprising of air heaters made of high grade kanthal A-1 wires of suitable wattage. The warm air is evenly distributed throughout the chamber through natural convention.

Temperature Range:

Temperature range of our standard oven models are 50oc above ambient temperature to 250oc however we have the capacity to modify the same to suit the individual specialized requirements of our customers.

Temperature Sensitivity:

Temperature inside our hot air ovens are controlled with a sensitivity of +1oc or better.

Front Panel :

Front panel of our units of on/off switches heating and mains indicator lamps, temperature controllers/Thermostat

Temperature Control:

The Temperature inside our laboratory oven is controlled Either through hydraulic type German thermostat (Sensitivity-+1oc)or throughout solid state or micro processor based temperature controllers cum indicators.

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Hot Plates

Construction outer M.S sheet body duly powder coated.To work on 220/230 volts A.C.Supply useful for continuous heating up to 350oC. Heavy Duty Cast Iron Top, Ceramic blanket Insulated Top with heat resistant Paint.

Hot Plates are useful in any Laboratoryfor drying.The cast iron machined plate leveled to smooth is fitted on mind steel painted base.The top plate is round or rectangular in shape.

Heat control is by 3 heat switch or Energy Regulatory or Thermostat.The Heater are made from high grade resistance wire and insulated with ceramic material. Max.Surface temperature 350oc

Rectangle in shape
Size Rating Round in shape
25*40cns 1.2 k.w 20 CMS Dia 1.0 K.W
30*45 cms 2.0 k.w 22.5 cms Dia 1.2 K.W
45*60 cms 3.0 k.w 30. cms Dia 1.5 k.w

 

Heat Control By 3 heat Switches Or Energy regulator OR Thermostat Or Digital Temperature Controller

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UV Cabinet

Cabinet for Chromatographic analysis by ultra violet fluorescence. Fluorescence analysis under laboratory lighting condition.Fast, simple and convenient operation with independent controls at tops.

Long wave and short lamps plus white light provides three means of locating and identifying components. This chromatogram viewing cabinet combines both long and short wave ultra violet and also white light in a compact table-top unit.This self-contained unit is designed for easy viewing and making of chromatograms and also for general florescence studies.Chromatograms can be viewed with 3600-4000 A Long wave or 2500Ao short wave ultra violet or with white light. The ultra violet lights can also blew used in combination if desired. Black curt ion on the front ensures darkness and brilliant florescence inside the cabinet, at the same time enabling the operator to adjust the sample and lights easily or making.

Construction:

Study all metal construction and provided with two handles at the sides for transportation.Switches and fitted at the top for easy operation.

Application :

  • Long wave : Fluorescing spots on chromatagrams can locate compounds like dyestuffs, vanillin's flavones, alkaloids etc.
  • Short wave : Detects Compounds, such as barbiturates purine and pyrimidine derivatives , PHT-aminoacids, DNP -amino acids and steroids.
  • In detection of traces of minerals, study of old inspections.
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Bulk Desensity Apparatus

  • Weight 11 Kg approx
  • Cylinder Capacity 50ml*2 nos No of Drops
  • Height 25mm approx
  • Dimension 350w*270d*280mm H

DIGITAL BULK DENSITY APPARATUS is a microprocessor based instrument designed to study the packing down of powder beds of different pharmaceutical & chemical powders and gives accurate & repeatability result.

Bulk Density is an essential test required in the process of tablet manufacturing, capsules filling and cosmetics manufacturing as important

part of quality control program.Four digits microprocessor based Pre-set counter provides to set exact no of strokes.A common holder for both the cylinder drops down smoothly from the height.Easy to lock cushioned holder are provided to hold the cylinder. In power failure, the last mode of operation, and complete the test after the power supply is resumed.

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Auto Kari Fishcer Titration Apparatus

  • Type Auto zero burette, Capacity 10ml with glass valve.
  • Resolution 0.05ml
  • Accuracy 10 PRM - 25gms of sample
  • Resolution Amber color reservoir, 250ml for longer stability.Facility to transfer reagent from burette back to reservoir.
  • Electrode Twin Platinum Electrode.
  • Vessel Specially designed moisture tight reaction vessel. Small quantity samples can be titrated
  • Stirrer Motorized Teflon Coated Magnetic Stirrer. Solenoid: Special DBK Design.No tedious solenoid valve setting.
  • Display 10 segments, LED bar display to indicate level of titration.
  • End Point Audio & Visual alarm.
  • Time Display 10 adjustable.
  • Dimension 8Kg approx to be arrange by user.

AUTO KARL FISHCER TITRATION APPARATUS is used for accurate determination of moisture in various samples.The instrument is housed in a mild steel cabinet duly powder coated with built magnetic stirrer & attached titration

Stand.Controls mounted on the front panel for easy operation.DBK Karl Fischer Titrator Finds use in chemical, pharmaceutical, food , cosmetics, oil& many other industries inQ.C and R & D laboratories.

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Heating Block Dry Bath

Dry Bath Incubators designed to accommodate an assortment of interchangeable Heating Block Modules, These reliable and economical products are ideal for variety of applications of including restriction digests. C.O.D denaturing DNA, BUN melting agar , coagulation digests studies, in situ hybridization and Hot Start PCR.

Digital baths are available in two and four block capacities.When these reliable, economical and convenient incubators are complemented by our extensive offering of Block Modules , you have a combination that is ideal for virtually every conceivable application!

Block Modules are interchangeable between analog and digital models. Baths are supplied with are supplied with block extractors. All digital Dry Baths incorporate with Time Proportional controller or Proportional Integrative (PID) controller for easy temperature selection, rapid heat-up and superb stability.Temperature can be set in 0.1oc increments up to 120oc.Temperature uniformit is +/0.1oc @ 37oC.

Heating mantles are available in the following configurations: mantle and controller unit , or controller only. Mantle and controller devices include both the mantle itself and the device used to controller it. This configuration may be either a single unit:a mantle with an integral controller, or it may be comprised of two separate parts, sold together.Mantle is no temperature controller.Controller only devices are not mantles per se. They are simply the instrumentation board for controlling the heating of a mantle.

The Large LED Display is easily seen Throughout the lab

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Soxhlet Extraction Heater

This equipment enables you to run several projects simultaneously or conduct multiple runs of the same project.Ideal for extractions, distillations etc. The equipments comprises of six 41/2" cast aluminum plates having individual 'Sunvic'heat controls for setting the same temperature for all six plates or for setting adjustable temperature separately.The temperature shall range from ambient to 300 o c. Each hot plates has a 300 watts Heater.

The Unit includes pilot lamps for individual plates and a lap for the power supply. Rubber buffers prevent serface damage. The Heater Utility rack includes 12 Clamps, 12 clamp holder and 4 rods.The equipment is supplied without any glass parts. Works on 220/230 volts, AC.

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Vertical Autoclave

Our vertical autoclave are widely used for the day to day sterilization procedures and in various laboratory applications.We specialize in both standard and customized models, specifically designed to meet the challenging demands of various scientists for individual and specialized research applications. Apart from that we are supplying our economy autoclave in India catering to variety of customers ranging from Defense Installations, Research Laboratories and Educational Institutes and various R&D laboratories of leading national and multinational companies.

Construction :

Our vertical autoclave are double walled units.Outer of our autoclave is constructed out of thick PCRC sheet duly pre-treated with primers and rust proofing and painted with lasting stove enamel or elegantly powder coated.The inner chamber is made of heavy gauge stainless steel of ss 304 grade .Our autoclaves are air insulated from inside, however we may incorporate mineral glass wool insulation if the customer desires so. The strong lid constructed out of thick steel plate which is lined with stainless steel sheet of ss-304 grade has a locking arrangement , which ensures an easy and smppth opening and closing operation for all autoclaves. Our vertical enclaves are ideally suited for hospitals and research labs where safety is the priority of the user since it is equipped with a double safety steam releases valve.At the same time we test all our protection from any unfortunate incident.All our vertical autoclave are supplied complete with pressure gauge, pressure release valve and stainless steel basket as a standard feature.

Heating :

The heating process in our vertical is autoclave is done through specially water heater of suitable wattage to ensure optimum sterilization time in every sterilization cycle.

Working Temperature :

Asper the international standards and guidelines our vertical autoclave have a working temperature of 121 o cHowever for specific requirement our be upgraded to be used for up to 134 o c

Working Pressure :

Working pressure for our standard model vertical autoclave is 15 psi, however this can be upgraded to be used for higher pressure of up to 30 psi.

Pressure Range :

The normal pressure range of our autoclave is 5 psi to 20 psi

Pressure Control :

The pressure inside our vertical autoclave can be controlled throughout a semi automatic electro mechanical device called piezostat, which controls the pressure inside the chamber and cuts of the current from the heater whenever the pressure exceeds the set pressure valve of the autoclave, thus making it very safe and energy efficient.

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Water Still Distillation Unit

All Glass water still

All glass water distillation is a unique & intelligent water distillation unit.The heating element is ceramic bobbin heater with Nichrome heating wire. The distillates of unit have very low conductivity(less than 1 mho).The company has two model viz, 1.5lt/hr distillation water output for continuous run & 4.5 liters/hr capacity.

Added Feature :

The unit has unique feature for automatic water level maintain by solid -state device.It gives audible alarm when the water level is sufficient.Both the unit comes in 3phase/single phase electrical poer supply model.The whole unit of the system is made of stainless steel. The unit is totally hassle & maintenance free with intelligent & user Friendly.

Water Still Condenser Opening type :

These electrically operated water stills have been scientifically designed to ensure economy in operation and beyond occasional cleaning they do not require any special attention.

Complete body and condenser tube is made of stainless steel .A triple vapor baffles provided to avoid splashing of water into delivery tube.The lid is automatically sealed by recess in the head of the still into which the flange of the lid rests.The minimizes the loss of steam.The water supplied to the still through the constant level arrangement also serves to condense the steam in the condenser. The condenser tube can be dismantled without any difficulty, by removing the wing nuts which hold the end condenser jacket together.Removing the lid exposes the evaporating vessel. The still is fitted with immersion type elements, which are capable of displacing the connectors, if the still runs dry. The still is provided with provided with a bucket(to be fixed on a wall) on which it can rest.

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Heaters Gas IR

IR radiant heating, indirect or direct fired radiant gas heating, is the most efficient heating that can be easily installed in industrial, commercial, agricultural and garages. In most cases infrared heating can save business or building owners over 30-50% when compared to conventional forced air heating. The tube heaters and radiant ceramic plaque heaters are a popular heating solution for buildings such as a factory, warehouse, garage, fire station, manufacturing plant, auto dealership, machine shop, truck service area, farm building, greenhouse, loading dock, sports arena and aircraft hangars. Radiant tube heaters and radiant cone brooder heaters are popular for agricultural buildings such as poultry houses. The blown warm air heater for chickens, turkeys & other poultry provides a 'whole house' heating solution which can also be installed in conjunction with energy efficient radiant brooder heaters.

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Automation Panel

We are engaged in designing and manufacturing of PLC & Automation Panels that that is widely appreciated for longer service life and high efficiency. All these panels are hard wired; PLC based and electrically controlled and are used for various machines. Available in various specifications, these are offered at industry leading prices. We also meet customized requirement for our clients benefit.

We work in close coordination with our clients, while designing and manufacturing our range of PLC & Automation Panel to meet their specified requirements. These panels are manufactured using high grade raw material and quality tested components. To assure precision functioning of these panels, the units are wired and functionally tested to ensure their reliability and continuous operation.

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Electric Oven HT And LT Motors

Kerone is one of the most reliable service providers in the field of manufacturing/rewinding of large and diverse range of HT/LT Generators & Motors, All types of AC & DC Motors and Generators Synchronization. We as a leading of electrical engineering industry also undertake projects related with designing and manufacturing of HT and LT Motors.

We are manufacturing and design the rendered using quality insulation material as well as raw material. Hands-on in HT/LT control panel wiring, ovens, maintenance and troubleshooting of electrical circuits, conveyor control panels, Heavy duty motors, compressors, furnaces burner control panels and utilities.

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Microwave Solid Pre Heating System

Kerone is indias premier organization involved in design & manufacturing customised heating systems, Rubber Curing, Microwave Heating Systems, radio frequency heating systems. Kerone is a rubber machinery expert in providing used rubber mixing, extrusion, milling and curing machinery to tire and rubber producers worldwide.

Whether you want to add rubber machinery to an existing line, or install a complete line, we are at your disposal for any of your technical queries you have. We would be glad to share our experience in rubber processing solutions and to provide you full technical support and equipment supply to fulfill your needs.

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Plastic Annealing Oven

KERONE is pioneer in providing heating systems for the various needs of the processing and manufacturing of Plastic and Plastic articles. Due to scarcity of metal and wood the plastic has became major substitute for them for various applications. In multiple applications plastics needs to demonstrate higher degree of toughness and strength, to achieve the desired toughness the stress present within the various corpuscles bonds must be removed. This process of removal of stress plastic is known as Annealing.

Advantages offered by Infrared in Annealing process are:

  • 1. Increase in speed of heating process.
  • 2. Lower-cost of energy.
  • 3. Intensity adjustments are easy for different products.
  • 4. Infrared heater installation is simpler and maintenance cost is lower.
  • 5. Infrared Plastic annealing ovens does not produce residual.
  • 6. An infrared Plastic annealing heater is more cost effective and requires lesser floor space.
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Cyclone Separators

KERONE Manufacture Wide range of Industrial Cyclone Separator is acclaimed for its international quality standards. Our Cyclone Separator is equipped with advanced features that ensure its high operational effectiveness and quicker cleaning actions. The Cyclone Separator offered by us is designed with high capacity motor which helps in swift cleaning.

Features
  • Sturdy and long life
  • Quick color change
  • Powder bin cum hopper
  • Less floor space occupation
  • Easy maintenance.
Applications
  • Cement industry
  • Powder conveying industry
  • Abrasive industry
  • Rubber industry
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  • KERONE (KERONE)
  • 4/5, MARUDHAR INDUSTRIAL ESTATE, PANCHAL ROAD, OPP. SYNDICATE BANK, BHAYANDER (E), MUMBAI-401105. (INDIA), Maharashtra
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