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The concept of surface heating very popular in industrial applications such as textile, ceramic, wood, metal, paper & printing, processed food and FMCG, the output required to be dried from the outer skin to harden it from surface or crust. Most common application of surface heating is making of bread where outer crust of bread is harden but the inner part is kept comparatively soft, even in paper printing its required to dry the printing ink by heating the surface of material on which printing has been done.
The conventional heating system when used for the surface drying, it requires huge setup and requires high energy source, conventional surface heating system heats the surface of material by utilizing hot air or steam as medium to transfer the heat. Hence it increases the surrounding temperature, also result in hug loss of energy and power. To achieve the better result in less cost, by maintaining ambient temperature the conventional heating systems are replace by advanced Infrared heating system.
Infrared surface heaters utilizes the property of infrared radiation to generate the heat on the surface of material itself, since the infrared surface heaters uses infrared radiation and this infrared rays are not absorbed by the air this results in maintaining ambient temperature. Heat is generated on the surface hence the rate heating is more, this result is shorter time required for the drying of material. Infrared dryers (IR dryers) hinder the formation of a skin or blisters on the surface and accelerate the drying of the paint, this results in a shining surface quality.
KERONE is one of the leading names in designing and manufacturing surface heating system for various industrial needs since last 40 year we have helped various industries to achieve desired result from surface heating system from conventional to new age Infrared heaters. We understand the technicality and process of industrial requirement and accordingly design infrared (IR) surface heaters.
Advantages of Surface Heating treatment Systems:
Hot water heating system is one in which heat energy is put away in water and the exchange to the goal where is assume to discover the application. A heated water heating system comprises basically of water-heating or -cooling means and of high temperature emanating means, for example, radiators, convectors, baseboard radiators, or board curls.
A channeling system unites the high temperature source to the different hotness radiating units and incorporates a strategy for making dissemination of the water or other medium and a development tank to hold the overabundance volume of water as it is warmed and extends. In a one-channel framework, radiation units are circumventing around a one-funnel circle. This sort of system ought to just be utilized as a part of little establishments.
In a two-channel framework, radiation units are joined with independent stream and return mains, which may run in parallel or ideally on a converse return circle, with no restriction on the span of the framework. In either kind of system, course may be given by gravity or pump. Three main consideration need to be considers while outlining the Hot water tank
Ignition: It ought to be composed such a route, to the point that the framework must use the high temperature generator fuel totally
High Temperature Transfer: The outline must permit greatest created hotness to move in Water.
Heat Retention: System must save however much high temperature as could be expected.
One extraordinary point of interest of Hot Water heater is the capacity to shift the water temperature as per prerequisites forced by open air climate conditions, with ensuing funds in fuel. Radiation units may be above or underneath water radiators, and funneling may run in any bearing as long as air is killed. High temp water is honorably adjusted to broad focal warming where high temperatures and high weights are utilized furthermore to low-temperature board warming and cooling system.
Portable infrared heaters those are designed in KERONE is to provide the highest performance in very compact size, as the term portable define the portable infrared heater as easily movable and can be best choice for the small household application or commercial applications. Since the portable infrared heating system is used only for small application hence the proper choice of infrared radiator becomes critical so that it should not overheat the surrounding. They are much more effective than regular electric space heaters, safer, and are much less expensive to operate
Features :
Tubular elements used for heating liquids (corrosive and non-corrosive) are known as immersion heaters. For corrosive medium, sheath of the element can be enclosed in metallic or non-metalic Element casing made of special alloy can be used for longerlife of the element.
Available in ranges of 1 KW to 4.5 KW with adaptor fittings 1" B.S.P to 21/2 " B.S.P threaded brass flanges duly nickel Chromium plated. Heaters high rating are available on request with flanged connections. The Photographs are those of water 7 oil immersion heaters simultaneously.
Applications
Kerone.com manufacture wide range of certified flame proof heaters and safety air heaters for use in hazardous environments. Flame proof heaters provide the best solution for safe heating in Zone 1 and Zone 2 areas exposed to explosion hazards. A range of models are available that suits your requirement. Flame proof heaters is used in various industries like food and beverage industries and other corrosive atmospheres
For Space Heating in factories, godowns, hospitals, etc., in winter and rainy seasons. Particularly useful in Textile Spinning Mills.
Applications
The paramount application of the Space (Unit) heaters, is mainly to heat the departmental air in WINTER as well as in RAINY seasons to raise the air temperature to the required level for maintaining proper relative humidity. It could also be used on the day following holidays, for raising the air temperature quickly to the required level to maintain proper relative humidity in the departments. Besides these are commonly used in western countries for space heating in cold season.
Description
The unit consists of Black heat electric finned heaters, blowing fan and totally enclosed motor. The departmental air is circulated and recirculated over the electric heaters. The finned heaters with extra heat dissipation area are extremely efficient for raising air temperature. The heaters are metal sheathed and are completely insulated. The unit is provided with wire guards on both sides. A well designed blowing arrangement maintains proper air circulation over the heaters with requisite pressure.
Our range of open wind & refractory heaters are designed and manufactured with state-of-the-art technology which are very compact in construction, easy and economical in operation and consume less electricity. We offer open wind & refractory heaters that are practically hassle-free and maintenance free. Our open wind & refractory heaters are known for their reliability, durability and higher efficiency. We ensure that our open wind & refractory heaters are manufactured for optimum performance. Our open wind & refractory heaters are used because of their easy replace ability, longer life and excellent heating in open air.
Our open wind & refractory heaters are manufactured using best quality raw materials. We offer these open wind & refractory heaters at very economical industrial prices. Our open wind & refractory heaters are available in various sizes and we also customize these open wind & refractory heaters as per our clients' requirements and specifications.
Applications :
We are offering our clients with a wide range of Oil Heating System that is assured to have high quality standards. Our entire range of heating systems is highly appreciated by the clients for durability and high efficiency. These can also be customized as per the specifications given by our clients and have been used in various applications.
Hot Oil Heating Systems
Every oil heating system is based on one simple principle. The heat from the burner flame produces hot water, hot air or steam which is then circulated throughout the house for heat. Without question, your oil burner is the most important part of your heating system. But contrary to popular belief, an oil burner doesn't burn oil.
Instead it combines fuel oil from your tank with just the right amount of air and then delivers it to the point of ignition at the burner head. This burning mixture of oil and air heats the air, water or steam that's circulated through your home.
This is an extremely safe heating method because fuel oil in its liquid state will not burn. Ignition can only be achieved after the burner has atomized the oil into a fine spray of minute oil particles. These particles are mixed with air drawn into the burner, then ignited by an electric spark generated by the burner's transformer. Oil burners provide a steady flame which is better for your system's
An electric heater system is a mechanical arrangement that converts electric current to heat, electricity is used as firing mechanism. KERONE's Electrical heating systems are made exclusively for various applications as per customer needs.
Electrical heating system offer advantages such as high precision control of temperature and distribution of heat energy, firing is not used to develop heat. Heat generated from Electrical heating system can be accurately applied at the precise point needed in a process; electric heating devices don't have constraint of sizing and can be located anywhere. Electric heating processes are usually clean, quiet, and do not results much byproduct heat. Electrical heating equipment has a high speed of response, lending it to rapid-cycling mass-production equipment.
Application
MICROWAVE is a new technology for heating purpose. Application on heating industry such as rubber, food, kiln, ceramics, chemistry, lumber, paper, fiber, print and so on.
It's features are :
Traditional Heating & Cooling Systems
Active Pharmaceutical Ingredient (API) manufacturing involves batch reaction, work-up, distillation, crystallization, hydrogenation, layer separation, filtration and drying as unit processes. Again, batch reaction involves heating and cooling stages ranging from -50C to +250C.Traditionally, this was being done with multiple utilities such as chilled brine, chilled water, cooling water, hot water, low pressure steam, high pressure steam, thermic fluid etc.
Limitations
At KERONE, we design/manufacture a wide variety of continuous process ovens. Designs include flat conveyor belt style, chain conveyors, Ferris wheel, carousel, overhead trolley, serpentine, chain-on-edge, spindle, slat type, strip cure, print plate, pusher ovens, dog beams, wash-draw furnaces, as well as specialized custom conveyor ovens (Horizontal/vertical).
Every oven is designed only after by carefully studying the client's specific process requirement to develop the heating system that will best fit for the application requirement. We also hold our expertise in designing of conveyorised gas infrared (IR) ovens that uses the efficient gas firing system designed cautiously by the KERONE. The conveyorised gas fired infrared (IR) ovens are manufactured after scrutinizing the speed, heating and cooling zone requirements. Conveyorised gas fired infrared (IR) ovens manufactured are having heating zone control and conveyor speed control mechanism.
Gas Infrared heat is well thought-out for the easy and economical method of heating or drying of the material under the process. Gas Infrared heaters uses the gas for firing of the infrared radiator which radiates the infrared electromagnetic waves, the infrared waves collides with the surface of the material which caused the surface of material to start getting warm hence its also know as Surface infrared heating system. As infrared heating system / surface infrared heating system radiates the waves from the surface and heats the surface the total process of heating becomes very fast and efficient, also environment friendly.
Every oven is designed only after by carefully studying the client's specific process requirement to develop the heating system that will best fit for the application requirement. We also hold our expertise in designing of conveyorised gas infrared (IR) ovens that uses the efficient gas firing system designed cautiously by the KERONE. The conveyorised gas fired infrared (IR) ovens are manufactured after scrutinizing the speed, heating and cooling zone requirements. Conveyorised gas fired infrared (IR) ovens manufactured are having heating zone control and conveyor speed control mechanism.
Applications :
Infrared heating systems find most common application in
