Mumbai, Maharashtra, India
Our Products
LifeCare Fast Clean single stage precision metal cleaning system is a unique precision cleaning systems designed to clean a wide assortment of metal components with aqueous based chemistries. It offers the convenience of being able to handle a variety of alkaline & mildly acidic water based chemistries which are typically encountered in the metalworking industry. It has been designed for removal ofoils, greases, metalworking fluids, abrasive polishing compound, and particulate contamination, such as metal fines and shop soils.
Fast clean liquid metal cleaners are specially formulated for effective soil removal. They have high soil loading capacity and are free rinsing, which means no white films, residues, or spots are left behind on your components. Our application engineers will help select and, if necessary perform lab tests to establish the most effective cleaner for your application.
Single stage precision metal cleaning systems are a three to four stage, fully configured, ultrasonic cleaning, rinsing and drying System.
This "state of an art" equipments are designed for complete and thoroughly cleaning of punches & dyes (Tablet Tooling) without damaging the finish, surface, tip (with or without and engraving ) and material loss to avoids rusting and manual cleaning which helps for immediate validation of the tools. Ultrasonic dyes cleaner andpunchingtools and equipments manufacturers suppliers and exporters since 2002 in Mumbai, India to entire world which is completely cleaning dye without any damage to ensure perfect cleaning and also provide multi and single stage cleaner for different industries and sectors
The consistent output will ensure the perfect cleaning and avoids human error. We provide features like PSP, Auto-Degassing to ensure perfect cleaning of tools and equipments from their plain as well as intricate surfaces without any sort of damage to them.
CONFIGURATIONA) Single Stage CleanersB) Multi Stage Cleaners
Ultrasonic Probe Sonicator Systems are comprised of 3 major components: U/S Generator, Converter and Horn (also known as a probe). During operation, the probes tip longitudinally expands and contracts. In liquid, the high frequency vibration of the tip causes cavitation, the formation and violent implosion of microscopic bubbles. The implosion of thousands of cavitation bubbles releases tremendous energy in the cavitation field thus objects and surfaces within the cavitation field are processed. The probe tip diameter and power dictates the amount of sample that can be effectively processed. It is important to select the appropriate generator and probe to match the volume, viscosity and other parameters of each particular application. Particles size reduction for ultrasonic probe type as well as ultrasonicator by us since 2002. Manufacturers of Ultrasonic Homogenizer offered in variety of range with assurity of safety, security, quality, efficiency, reliability as well as durability.
| Digital amplitude / intensity control | Output intensity can be set from 20 - 100% |
| Programmability | 10 Programmes Maximum upto90 (Optional) |
| Pulse Mode | Adjustable pulse On and Off times to prevent a heat build-up in temperature sensitive samples |
| Temperature Monitoring | An optional temperature probe is also available |
| Run Multiple Programs in Sequence (optional) | Multiple programs can be run in sequence |
| Total Energy Output Display | Energy delivered to the probe is displayed in both Watts or Joules (Optional) |
| Trully Auto Tuning | The Sonicator digitally tracks frequency changes maintains electrical efficiency at all times |
| Overload Protection | The unit is equipped with fault detection circuitry to shut down sonication in the event that a fault occurs. |
| Graphic LCD Display Control | A large, MONO CHROME LCD screen clearly display all operating parameters and options. |
| Pulse mode | Prevent heat build-up in temperature sensitive samples |
| Elapsed time indicator | Displays duration of sonication, maximum 99 hrs. |
| Models | Output Power | Processing Volume range with different Tips | Standard Probes |
| 150 | 150 Watts | 1To70 ml | 6mm |
| 250 | 250 Watts | 1To 200 ml | 12.7 mm |
| 500 | 500 Watts | 20 To 450 ml | 12.7I19 mm |
| 750 | 750 Watts | 50 To 750 ml - 1OOOml | 19I25 mm |
| Tip Diameter | Processing Volume range with different Tips |
| 3 mm Micro Tip | 1To10 ml |
| 6 mm Micro Tip | 5 To 70 ml |
| 6 mm Stepped Tip | 5 To 70 ml |
| 12.7 mm Replaceable Button Tip | 20 To 200 ml |
| 19 mm Replaceable Button Tip | 20 To 450 ml |
| 25 mm Replaceable Button Tip | 50 To 750 ml - 1000ml |
The Ultrasonic Atomiser uses Ultrasonic energy (Low/Medium) to generate low velocity, gentle spray unlike the conventional atomizing nozzle which depends on pressure & high velocity motion to shear a fluid into small droplets. The fluid (Liquid) is dispensed to the atomizing probe by either gravity or low-pressure small pumps & atomize continuously or intermittently as per requirement. The sample can be accurately delivered to the target area & over spray is virtually eliminated thus, resulting in material savings. The atomizer can runs continuously or be programmed to pulse On & Off.
The rate of atomization depends within limits solely on the volume that is been delivered onto the atomizing surface & the frequency it operates. Typically higher the frequency, the lower the processing capability. With water the average droplet size is 50 microns and the minimum sample volume that can be effectively atomized is 2l/sec. To optimize atomization, the viscosity below 50cps & solid concentration must be below 30%.
The atomization of liquids containing long-chained polymer molecules is problematic, even in diluted form, due to highly cohesive nature of the material. Drop size is primarily a function of frequency, and the higher the frequency, the smaller the drop diameter, E.g. : frequency 20 kHz the drop size is 100 microns & frequency is 40 KHz the drop size is 50 microns.
HOW DOES IT WORKS?The Ultrasonic power supply converts 50/60 Hz to frequency electrical energy. This electrical energy is transmitted to the piezoelectric transducer within the converter, where it is changed to mechanical vibrations. The ultrasonic vibrations are intensified by the probe and focused at the tip where the atomization takes place. The liquid travels through the probe, and spreads out as a thin film on the atomizing surface. The oscillating tip disintegrates the liquid into micro-droplets, and ejects them to form a gentle, low velocity spray.
SUMMARY OF FEATURES OF ULTRASONIC ATOMIZER
