LKC Moulding Solutions Pvt.Ltd.

Kaushambi, Ghaziabad, Uttar Pradesh

All Gammaflux controllers feature Triangulated Control Technology® along with exclusive Gammaflux features such as Power Priority and MoldDoctor, for the ultimate in temperature control. Our product lines provide controlfor applications ranging from 2 – 640 zones, and include: Sense 20 times per second, Gammaflux controllers precisely measure the thermocouple. Control The proprietary self-optimizing Gammaflux PID control algorithm adjusts if the actual temperature deviates 0.1 F(0.05 C) from setpoint . The second derivative (PID) monitors the actual temperature rate of change. As a result, the LEC module regulates the output to the heater in advance of achieving setpoint to limit or eliminate over or undershoot. Actuate Using phase angle fired output, the Gammaflux controller delivers smooth and exact power to each heater in 0.24 VAC increments for the ultimate in temperature control. Triangulating your process with a Gammaflux controller means achieving better temperature control, that could result in: Enhanced part quality. Reduced scrap. Improved part weight consistency. Material savings. Higher profit margins. LEC Affordable, full-featured control for 2 to 24 zones of temperature control G24 for 18 to 480 zones of temperature control – the next generation in temperature control from Gammaflux, featuring the following benefits: Easier to Use. Less Expensive. Smaller. Faster. More Flexible/Standardization. Improved Interlocks. Mold Doctor. Early Material/Leak Detection. 5 Year Warranty. TTC Gammaflux temperature control systems deliver superior control, reliability, ease of use, and value to every application on which they are used. We are so confident in our products that we encourage new customers to take the Gammaflux Challenge and try a Gammaflux controller risk-free on your application. Features and Benefits Benefits thatcan be realized from improving temperature control on yourapplication include: Enhanced part quality. Reduced scrap. Improved part weight consistency. Material savings. Higher profit margins. 5 Year Warranty All Gammaflux temperature controllers come with a full 5-year warranty and are backed by the industry-leading worldwide service and support.

It is a highly accurate & cost-effective single component master batch & additive gravimetric feeder for injection moulding(available with an internal weighing hopper), extrusion and blow molding machines, that offers significant cost-savings and production efficiency advantages for plastics manufacturers. It ensures homogenous feeding, regardless of material density changes or other dynamic parameters. Save up to 50% of your masterbatch (MB) costs by making the switch to the gravimetric ColorSave 1000.

Water Temperature control units for industrial process, single zone or multi zonestemperature controllers. Temperature controller, with direct or indirect cooling, for water upto 90°C Available Models Micro Box Compactand cheap temperature control unit, with reversible pump and highperformance, for operation with water up to 90°C. water temperature up to 90°C selection switch pressurised/vacuum mode stainless steel water tank 6kW heating capacity Water flow up to 60 l/min Head pressure up to 4 bar TB-S TB-M TB-D Temperature control units for water up to 90°C, with reversible pump, extremely precise temperature control, circuit completely free fromferrous materials. One or two heating elements (for the automatic unloading of the heating power) One or two independent circuits and temperatures, which allow an accurate temperature control on each half of the mould. Frame can be completely opened by removing only one screw. 25litres stainless steel tank. TB-S water temperature up to 90°C one heating element cooling capacity 37 kW reversible pump max. water flow 60 l/min max. pressure 4 bar TB-M water temperature up to 90°C two heating elements cooling capacity 48 kW reversible pump max. water flow 60 l/min max. pressure 4 bar TB-D two independent circuits and temepratures water temperature up to 90°C reversible pump max. water flow for each zone 60 l/min max. pressure for each zone 4 bar Versions Available WO : thermal oil up to 150°C or water up to 90°C on the same unit O :  thermal oil up to 150°C MV DC Direct mixing temperature controller, for operation with water up to 90°C, equipped with centrifugal pump for any water flow and pressure youmay need. These units provide accurate temperature control and high cooling capacity that could be required for big, complicated and / or multi-cavity moulds. They can be equipped with modulating valve (MV) or ON-OFF valve (DC) MV Cooling capacity controller with a modulating valve Water temperature up to 90°C Water flow from 2 to 90 m3/h Head pressure up to 7/8 bar Available with one or two electric heaters (pre-heating) DC Cooling capacity controller with a ON-OFF valve Water temperature up to 90°C Water flow from 2 to 90 m3/h Head pressure up to 7/8 bar Available with one or two electric heaters (pre-heating) Options Oversized pump (water and / or pressure) Electric heaters up to 36 Kw TG/W High performance temperature control units for water up to 90°C. TG-W Water temperature up to 90°C Heating capacity from 24 to 120 kW Special Versions High performance pump (flow rate and/or pressure) SSR to drive the electrical heaters High cooling capacity with stainless steel plate heat exchanger Multi-users models Different circuits with different characteristics Multizone temperature controllers TG Thermo Green series for calanders extrusion lines thermo forming machines Pressurized Water Pressurized water temperature controllers Picobox New “PRESSURIZED” THERMO-CHILLER FOR INSTALLATION UNDER THE MACHINE Absolute innovation in the range of Green Box thermo-chillers: 2 models of the series Picobox which main feature is an extremely compact design. These units are suitable for installation under the machine. Also these machines are designed to work with ecological refrigerant R410A, with operating temperature range +5and +140°C. Each chiller is water condensed and has an integrated hydraulic circuit with pressurized pump and tank. Main Aadvantages compactness operating temperature up to 140 °C low consumption easy to use easy installation Only 56 cm height without wheels, 62 cm high, wheels included. TB-P Temperature control units for water or pressurised water up to 140°C, with various heating capacities. TB-P pressurised water up to 140°C high performance intermediate heat exchanger heating capacity from 3 to 12 kW TB-P/2 pressurised water up to 140°C high performance intermediate heat exchanger heating capacity from 6 to 24 kW Options pressurised water up to 160°C oversized pump reversible pump (to empty the user circuit) increased cooling capacity (custom) TB-L Compactand cheap temperature control unit, suitable for operation with pressurised water up to 125°C, also available for direct cooling(water mixing). TB-L/S pressurised water up to 125°C intermediate heat exchanger up to 80 kW cooling capacity (*) heating capacity from 3 to 9 kW TB-L/DC water temperature from 10(*) to 125°C direct cooling (water mixing) heating capacity from 3 to 9 kW(*) with cooling water at 10°C TG/P High performance temperature control units for pressurized water. TG-P (pressurized) water temperature up to 140°C Heating capacity from 24 to 120 kW Special Versions Oversized pump (flow rate and/or pressure) SSR to drive the electrical heaters High cooling capacity with stainless steel plate heat exchanger Multi-usersmodels Different zones with different characteristics Oil Oil temperature control units. TB-S TB-M TB-D Temperature control units for thermal oil up to 150°C, with reversible pump, extremely precise temperature control, circuit completely free from ferrous materials. One or two heating elements (for the automatic unloading of the heating power) One or two independent circuits and temperatures, which allow an accurate temperature control on each half of the mould. Frame can be completely opened by removing only one screw. 25litres stainless steel tank. TB-S oil temperature up to 150°C one heating element cooling capacity 28 kW reversible pump max.water flow 60 l/min max.pressure 4 bar TB-M oil temperature up to 150°C two heating elements (automatic partialisation of heating power) cooling capacity 37 kW reversible pump max.water flow 60 l/min max.pressure 4 bar TB-D two independent circuits and temepratures oil temperature up to 150°C reversible pump max.water flow for each zone 60 l/min max.pressure for each zone 4 bar Versions Available WO: thermal oil up to 150°C or water up to 90°C on the same unit W: water up to 90°C TBH-OH TBH-OHT Temperature control units for thermal oil up to 250°C, with various heating capacities. TB-OH oil temperature up to 190°C heating capacity from 3 to 13, 5 kW TB-OHT oil temperature up to 250°C magnetic drive pump heating capacity from 3 to 13, 5 kW Other Options heating capacity up to 120 kW (TG1) over sized pump (flow and/or pressure) XHT version up to 300 or 350 °C oil temperature SSR to drive the heaters TG/OH High performance oil temperature control units TG-OH Oil temperature up to 180°C Heating capacity from 18 to 120 kW TG-OHT Oil temperature up to 250°C magnetic drive oil pump Heating capacity from 18 to 120 kW Special Versions XHT models operating up to 350 °C Oversized pump (flow rate and/or pressure) SSRto drive the electrical heaters High cooling capacity with double coiled heat exchanger Multi-usersmodels Different zones with different characteristics Mould Dryers MD (Dehumidifier) Mould dryer to prevent moisture condensation on the mould surface. Main Applications fast moulding cycles for closures preforms moulding thin wall containers, pails, etc. blow moulding further applications of fast moulding MouldDryer provide is the optimal solution to improve productivity, reduce scraps and granting long life to the mould. Available8 models up to 3600 m3/h MD outlet dew point down to -10°C dehumidification system based on solid adsorbing dessicants, using a rotor made of active metal silicates air flow from 280 to 3600 m3/h Options air ducts hood for injection or blow moulding machine absolute filter

Offering maximum energy efficiency for your cooling needs, the EFX line of water-cooled Heavygel compact industrial chillers – roughly half the size of competing units – are ideal for use with the Ecodry closed-loop system. The choice of 160 kW (45 ton) and 315 kW (90 ton) sizes and modular design make for an ideal solution to your current needs while keeping future expansion in mind. The EFX line also offers flexibility for use with existing pumps, tanks and filtration systems when possible. Multi-Scroll Compressor Technology Proven Reliable Accurate Advanced Blitzer Screw Compressor Technology Accurate Efficient Rugged

Air-cooled central chillers provide maximum cooling performance without the need for a condenser water source. These compact, precise industrial chillers are an increasingly popular, highly economical choice for processors who do not have a separate water system for condenser cooling and who need only one water temperature supply to process. Compact. Modular. High Efficiency. A variety of models and options accommodating many industry needs. Environmental protection with ecological R134a gas. High-efficiency screw or scroll compressors. Microprocessor with easy-to-use interface for complete, easy management Heavy Gel Air-Cooled Central Chillers Optimized cooling for your application and environment. With a wide range of configuration, Frigelhas engineered Heavygel  3HL & 3HM  central chillers to bring you the best results possible, includingindustry-leading Energy Efficiency Ratings (EER). Heavy Gel 3HL Industrial Chillers Maximum Efficiency in Your Facility Heavy Gel 3HL central chillers provide optimal cooling without the need for acondenser water source. High-PerformanceComponents Deliver Operational Benefits Energy efficiency  - Dual circuit designfeaturing high-efficiency screw compressors with infinite capacitycontrol. Durability  - Modular condenser with axial fans with head pressure control and available coil coating for harsh environments. Standard shell-and-tube evaporators with optional Freeze protection heaters. Environmental sustainability  - Ecological R134a refrigerant conforming to 1005/2009. 8  Models with capacities of  270 to 1430 kW (75 to 395 tons) Standard temperature versions for operation from  -5 to 17.5 C  in ambient temperature from  -15 to 43 C High-Temperature models for operation from  7 to 25 C  in ambient temperatures from  5 to 55 C Heavy Gel 3HM Industrial Chillers Durable hermetic scroll compressors Choice of shell-and-tube or stainless steel brazed plate evaporators with drain and vent valves. Axial fans with head pressure control Galvanized steel structures, enclosures and access panels. Continuously optimized control with microprocessor control. Low environmental impact refrigerant - R410a or R134a. Single or Dual-circuit design with 1-4 compressors. 15 standard temperature models with capacities of  60 to 580 kW(17 to 160 tons) and operation from  -5 to 18 C  in ambient temperatures from  -15 to 43 C  - R410a 8 high temp. units for ambient temperatures from  5 to 55 C  and capacities from  60 to 305 kW   (17-85 tons ) with set points from 7 to 25 C  - R134a Multiple fan selections determined by operating and ambient temp.

The  QUADSYSTEM MONOLITE  technologyapplied to the new generation of magnetic systems pressTec forclamping molds on total safety, great flexibility and practical use, with enhanced competitive advantage over the traditional system.PressTec system are the ideal solution for any type of machine, fromthe smallest to the largert, both horizontal and vertical for adramatic increase in productivity in several sectors, as automotive, electronics, packaging, medical, house appliances and many others. A Substantial Added Value A machine equipped with pressTecbecome immediately more productive and maintains this value overtime. PressTec protects the machine avoiding wear and damage of theplatens and prevents the mold being under operative stress, deflection or deformation thus reducing the need for periodic maintenance. The Practicality The uniform and smooth surface incontact with the mold is easy to keep clean and efficient. Besidesthe circular footprint of the polar area prevents vacuum effect. The Reliability The monolithic honeycomb structureof PressTec provides great rigidity and sturdiness even under hardworking conditions, keeping constant coefficients of thermal andmechanical resistance. The absence of any insert and moving partseliminates possible wear and ensures longer life with more reliable, predictable and predetermined performances, without any specificmaintenance.

The Microgel line offers a unique, space-saving approach that directly addresses the needs of plastics molders. This compact, portable temperature control unit (TCU)/chiller combination (with a dual-zone option) maintains precise, microprocessor-controlled temperature at your molding machines. Compact, Portable & Precise Cooling Save up to 60% of energy cost compared to central chillers – especially when you take advantage of "free cooling" opportunities when conditions permit. Prevent scrap with repeatable, precise, machine-side temperature control and optimal pressure and flow for efficient, turbulent heat transfer. Reduce equipment footprint with these multifaceted units, which take up about 1/3 the space compared to using separate portable chillers and temperature control units. Microgel RCM/RCD Series The unique design of the Microgel RCM series includes a high performance refrigeration system and precision temperature control unit one compact space-saving cabinet. The RCD series takes that concept one step further, by incorporating two independent zones of temperature control. Each zone can be operated at any temperature from 32 F to 194 F(0 to 90 C) for optimum flexibility and convenience. Optional mold drain kits are available to evacuate molds without damaging compressed air or expensive reversing pumps. RCM series available in capacities from 1.3 to 60.4 tons(3, 8 to 212 kW). RCD Capacity range is 2.5 to 30.2 tons (from 8, 8 to 106 kW). Microgel RA Series RAM And RAD series Microgel units are the same as the RCM/RCD Series, Except that they are air cooled stand-alone units. This series is available in cpacities from 1.4 to 4.4. tons (5, 3 to 17, 2 KW), single or dual configuration. Microgel RCP Series RCP series Microgel single zone water cooled chillers are specifically designed for processes requiring large flow rates and high pressures. Typical applications include Pet preform molding, large part or high speed blow molding, high speed cavity injection molding and any other process requiring large amounts of cooling water at elevated pressures. Operating range is from 45 F to 86 F (From 7 C to 30 C) (without glycol). Available in capacities from 8.8 to 127 tons(from 31 to 446 Kw) Microgel RCX Series Microgel RCX series chillers are designed for use with cooling tanks that are open to atmosphere, typically plastic pipe/profile extrusion troughs. They are identical to the RCM series, but are equipped with isolation heat exchangers and integral cooling bath recirculation pumps. Capacities vary from 2.8 to 33.6 tons (from 9.8 to 118 kW). Controls All Microgel units are equipped with an advanced proprietary microprocessor control system with proportional-integrallogic for extremely accurate control.