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Santech Machinery And Equipment Pvt. Ltd.
Navi Mumbai, Maharashtra, India
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Our Product / Services

  1. Industrial Machinery 7 Products available
  2. Pressure Switches 9 Products available
  3. Textile Processing Machinery 13 Products available
  4. Others 21 Products / Services available

Other Products / Services #803438

Yarn Tension Sensor

  • Min. Order (MOQ) 100 Piece
  • Brand Name Retech
  • Material Plastic
  • Color Gray
  • Power 15w
  • Application Yarn Use
  • Type Yarn Sensor
  • Country of Origin India
  • Alarm Range 1.5mtr

The sensor is available in 3 main tension ranges:

  • Low tension range: PA applications (0-60 cN)
  • Standard range: PET applications (0-120 cN)
  • High tension range: heavy counts and bulked continuous filament (BCF) applications (0-240 cN).

 

Advantages :

  • Highest requirements for economic and secure processes
  • Innovative Hall digital sensor technology
  • Electronics protected from environment
  • Designed for highest reliability
  • Optimal long-term drift, temperature drift and accuracy
  • Tension overload protection to prevent damage to the sensor
  • Protection against electrostatic discharge and machine vibrations
  • Resistance to common spin finishes
  • Simple installation and implementation into thread path
  • Application in texturing and other industrial machines for tension surveillance
View Complete Details

Air Bearing Separator Rolls

  • Min. Order (MOQ) 100 Piece
  • Brand Name Retech
  • Speed Up to 6000 M/min
  • Roll Diameter 35 - 58 mm
  • Roll Length 80 - 320 mm
  • Radial Forces Up to 400 N
  • Air pressure 3 - 4.5 Bar
  • Air quantity 35 - 60 NL/min
  • Yarn Data Max. 10, 000 Dtex

Characteristics

  • Application for a large range of temperatures, max. process temperature 250 °C
  • Low breakaway torque (microfilament applications)
  • High radial forces for high-tenacity applications
  • Diverse surface materials available (chrome, ceramic or other)
  • Diverse surface finishes available (for optimum frictional properties)
  • Resistant against chemical environment and pollution

 

Advantages

  • Up to 30% less air consumption versus conventional air-driven separator rolls
  • Large application/process range: e.g. FDY, BCF, PET, PA, PP, technical yarns
  • Low wear and tear
  • Low maintenance
  • No additional lubrication
  • Easy fitting into existing flange and perfect combination with godet roll
View Complete Details

Heated Draw Pins

  • Min. Order (MOQ) 100 Piece
  • Brand Name Retech
  • Material Metal
  • Color Silver
  • Application Synthetic Fibre Production
  • Type Drawing Pins
  • Finish Polished
  • Temperature 60 - 250 Degree C
  • Speed Up to 1000 m/min
  • Roll Diameter 40 - 80 mm
  • Supply Voltage 115/230 V
  • Frequency 50/60 Hz
  • Installed Power 70 - 300 W

Characteristics

  • PT100 temperature sensor with monitoring sensor for over-temperature protection
  • Diverse surface materials available (chrome or ceramic)
  • Diverse surface finishes available (smooth, knurled or orange peel)

 

Advantages

  • Accurate surface temperature (for consistent yarn quality)
  • Extended life of surface
  • Exchangeable sleeves with recoverable surface
View Complete Details

Plate Heater And Oven

  • Min. Order (MOQ) 100 Piece
  • Brand Name Retech
  • Length 150 - 500 Mm
  • Temperature 60 - 250 Degree C
  • Speed Up to 2000 m/min
  • Supply Voltage 115/230 V
  • Frequency 50/60 Hz
  • Installed Power 125 - 400 W
  • High-temperature Solutions up to 500 Degree C

Characteristics :

  • Contact or convection principle
  • Resistance heated
  • PT100 temperature sensor with monitoring sensor for over-temperature protection
  • Alternative surface material (chrome or ceramic)
  • Diverse surface finishes
  • Specialties: double-sided hot plates

 

Advantages :

  • Accurate surface temperature
  • Alternative lengths
  • Extended surface life
  • Recoverable surface
View Complete Details

Motor-Driven Separator Rolls

  • Min. Order (MOQ) 100 Piece
  • Brand Name Retech
  • Frequency 50/60 Hz
  • Speed Up to 6500 m/min
  • Roll Diameter 90 - 175 mm
  • Roll Length 180 - 650 mm
  • Supply Voltage 230/400 V

Characteristics

  • Ambient tempered roll surface
  • Diverse surface materials available (chrome, ceramic or other)
  • Diverse surface finishes available (for optimum frictional properties)

Advantages

  • High speed range
  • Robust, simple modular design with installation from the front
  • Low maintenance
  • All electrical connections with plug-in facility
  • No system balancing (roll exchange without rebalancing)
  • No additional lubrication (lifetime bearings)
  • Integrated cooling without additional cooling systems (water, oil mist, etc.)
View Complete Details

MRS Extrusion System

The patented MRS Extrusion System offers completely new possibilities with regard to the efficient degassing and extrusion of polymer melts.

MRS Extrusion ConceptThe patented MRS Extrusion System offers completely new possibilities with regard to the efficient degassing and extrusion of polymer melts. Additionally, this system also offers excellent dispersion performance for the introduction of gases and / or all forms of additives.

DesignThe MRS extruder is based on the conventional single screw extruder, but is equipped with a multiple screw section, for optimum devolatilisation. The polymer melt is delivered into a large single screw drum. The drum contains 8 small extruder barrels, parallel to the main screw axis. Installed in these small extruder barrels are the “satellite” screws, which are driven by a ring gear in the main barrel. The satellite screws rotate in the opposite direction to the main screw while they rotate around the screw axis. This disproportionately increases the surface exchange of the polymer melt. So that the volatiles can be freely evacuated, the MRS extruder is equipped with a large opening for venting (exposing the full length of the satellite screws) which is completely under vacuum. This provides excellent and unrestricted access to the polymer melt, the surface of which is constantly replaced at an extremely high rate by the action of the satellite screws in the multiple screw section. Further, precise control of the melt temperature is possible as the temperatures of all the surfaces in contact with the melt can be controlled accurately.

Performance comparisonThanks to its Multi Rotation Section, the surface area – and the surface area exchange rate – available for devolatilization are far greater than in other extrusion systems available on the market.
The surface area of the steel parts in contact with the melt is exchanged at a rate of more than 25 times greater than with a co-rotating twin screw extruder. Due to the opposite rotation direction and high speed of the satellite screws, the polymer surface area is increased by a factor of 100 compared to a single screw extruder and a factor of 40 compared to a twin screw extruder.

Energy efficientThe specific energy requirement of the MRS system is typically 15 to 25 % less than for conventional technologies as it needs neither pre-drying nor powerful vacuum systems. Compared with the single screw extruder when processing PET, pre-treatment of the material in the form of drying and crystallizing can be avoided thereby saving operating and maintenance costs along with energy savings.
The MRS also has a lower energy consumption when compared with corotating twin screw extruders. In the case of PET processing, there are additional savings with the MRS as this system requires neither a powerful vacuum system ( < 5 mbar) nor partial pre-drying of the material.
Furthermore, the MRS delivers sufficient pressure that in most cases, a melt pump is not necessary to boost the pressure.

Technical Data 01


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Graph


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Online Viscometer Extrusion System

The Online Viscometer was developed with the goal of achieving measurements which are comparable with laboratory results and to provide a system which provides these accurate values permanently and without influencing the process.

Reliable viscosity measurementThe Online Viscometer was developed with the goal of achieving measurements which are comparable with laboratory results and to provide a system which provides these accurate values permanently and without influencing the process.
The viscometer is fitted between two flange connections. The melt channel can be designed according to the customer´s specifications between D = 20 mm (0.8 inches) and D = 110 mm (4.3 inches). The unit includes the pump drive, the pump, pressure transducers, temperature sensors and the control and evaluation electronics. Electric or liquid/vapor heating is available (optional). The setting of process parameters, the evaluation and the display is realized via a user-friendly touch screen panel or alternatively can be integrated into an existing control system.
An easily exchangeable capillary permits the adaptation of the measuring device to different viscosities ranging from 1 mPas (0.01 poise) up to 20.000 Pas (200, 000 poise). A subsequent change of the measuring range is also possible.
Due to the special melt channel design and precise fabrication, dead spots or edges in which shear and temperature sensitive polymers could possibly stagnate can be avoided. The very short dwell time also prevents accumulations of degraded material. A further innovative feature is the possibility of completely cleaning all parts in contact with the melt without interrupting or disturbing the production process.

ConfigurationBy means of a high precision metering gear pump, a small part of the polymer melt (max. 3 kg / h or 7 lbs / h) is separated from the main melt channel. This is pumped through a precisely manufactured slot capillary. The inlet and outlet pressures or the elastic properties which disturb the measurement are filtered out by means of length – optimized inlet and outlet zones in the capillaries for levelling out the laminar flow.

Advantages of the Online Viscometer VIS

  • No measurable temperature increase in the rheometer thanks to ample flow channels.
  • Short dwell time, no dead spots, no remnants or material left in the melt channels.
  • Through measurement in the rectangular capillary cross section – no elastic properties are recorded.
  • Very compact design, flexible adaptation to the existing melt pipe or extrusion line.
  • Fast adaptation and change of the measuring range through an exchangeable capillary plate.
  • Polymer bypass, therefore no melt losses.
  • High-precision measurement of the melt temperature directly during the viscosity measurement.
  • High measurement accuracy through use of special high-precision pressure transducers.
  • Complete cleaning of all surfaces and channels in contact with the melt without interruption or shutting down of the production process.

Technical Data 01


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Technical Data 02


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Graph


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Pet Recycling Plant

  • Type Plastic Recycling Plant

Key names:

  • PET Recycling plant
  • B to B PET Recycling plant
  • Recycled POY Spinning machine
  • Gneuss
  • Filters
  • Online Viscosity meter
  • Viscosity meter

 

Pet  Flakes (Raw Material)

  • Mechanical Recycling
  • Semi chemical Recycling
  • Chemical Recycling


Application Area

  • Pet Fibre Plant : In this case PET Bottles are collected from different sources and are washed and crushed into PET flakes. These flakes are put in to continuous or semi continuous dryer and then Extruder, CPF…and Tow is canned. In Drawing section these Tows are drawn and cut in to required staple length to make fibres.
  • Pet Filament POY/FDY Plant : In this case PET Bottles are collected from different sources and are washed and crushed into flakes. These flakes are put in to continuous or semi continuous dryer and then Extruder, CPF and this filament is wound on winder.
  • Semi Chemical Recycling Using (finisher/ Homogniser)System : We provide Finisher system from China from ZC POLY for Both PET Fibre and PET Filament. Finisher system is to remove the impurities about 70%80% and increase and maintain the required IV hence improving the Fibre quality. Here we cannot use all types of pet raw material. E.g Color bottles, color yarn or fabric waste
  • SSP: Solid state polymerisation with IRD under vacuum system for PET Flakes, where in PET Flakes IV can be increased upto 1.10 dl/g for B to B application or for High Tenacity Filament. The same can be used for making POY or FDY without using Finisher systems
  • Special types of Extruder: We supply special extruders like Twin extruders, planetary Extruders depending on the Final product requirement. These type of Extruders can be used for making good quality POY and FDY
  • Rotary Filters: Filtration play vital role in making good quality POY and FDY. 20 micron filtration is good for POY and FDY and this can offer constant Pressure and process which will enhance the quality and run ability
  • 100% Chemical Recycling: We Represent NISCO Technologies for 100% Chemical Recycling. With this technology Customer can make PET chips from various types of Raw material having PET Component. The quality of PET Chips by this technology will be same as Virgin PET chips.

Twin Extruder


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Moby+ Extruder


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Gneuss Extruder


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Glycolysis


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Win-OLT Online Monitoring Sensor

  • Min. Order (MOQ) 10 Piece
  • Voltage 220 - 240 V
  • Height (Metric) 0.5 Centimeter
  • Material Metal
  • Product Type Sensor
  • Features Highly sensitive, Sturdiness, Perfect design
  • Tube Material Stainless Steel

Advantages

  • Waste reduction due to early detection
  • 100% quality control during production
  • Cost-effective quality assurance
  • Documented production process
  • Wide range of facilities for fault detection, with user-defined parameters
  • User-friendly computation using data graphics
  • Analysis of production data by the program
  • Recording of yarn tension at all positions, enabling long term analysis
  • Optical indication of package quality by LED sensors
  • Integral doff timer
  • Optimized label printing options
  • Simple connection to existing yarn cutting systems

Guarantee

  • Continuous tension monitoring
  • Recording of yarn faults
  • Quality classification by number of faults
  • Display of events for error analysis
  • Optical quality alarms
  • Detection of surge speed
  • Real-time fault recognition
  • Detection of infrequently occurring faults
  • Indications of type and source of fault by graphic presentation
  • Optimization of spinning process
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TF-CX Melt Temperature Sensor

  • Certification CE Certified, ISO 9001:2008
  • Feature Non Conductive Liquid, Reservoirs Hoppers, Safety Interlocks, Solids In Storage Tanks, Suitable For Sensing Level, Visual Alarm System
  • Frequency 50Hz, 60Hz
  • Power 0-5W
  • Driven Type Electric

The temperature sensors of the TF Series are ideal for exact temperature measurements in highly sensitive medias. The ceramic isolation guarantees a direct reading of the melt temperature independent of the flange or tool location. The ceramic encases the measuring element and isolates it from the surrounding area. The design of the TF conforms to the recommended guide lines of the Plastics and Rubber trade association according to EUROMAP 31.

  • Measuring tip isolated with high-performance ceramic
  • Highly precise temperature measurement
  • Plug connections with gold-plated contacts
  • Extremely robust conical measuring element (rheologically optimized)
  • Applications up to 500°C (932°F ) media temperature
  • 100% market compatible
  • Conforms to EUROMAP 31

Technical Data


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TF-MX Melt Temperature Sensor

  • Certification CE Certified, ISO 9001:2008
  • Application Temperature Scaling
  • Feature Non Conductive Liquid, Reservoirs Hoppers, Safety Interlocks, Solids In Storage Tanks, Suitable For Sensing Level, Visual Alarm System
  • Voltage 0-15VDC, 15-30VDC
  • Frequency 50Hz, 60Hz
  • Power 0-5W, 5-10W
  • Ambient Temperature 0-100deg C, 100-200deg C

The TF-MX Series was developed in order to measure melt temperatures quickly and easily for all types of plastics. The temperature sensors are economical and versatile and impress with their robustness and reliability. The rheological characteristics of innumerable plastics were considered during the design procedure of the conical measuring tip, so that highly viscous medias can be ascertained without any greater problems. Major advantages regarding the life-span and reliability of the sensor in comparison to sword sensors are ensured due to the correct installation procedure.

  • Robust metal construction
  • Special material for measuring tip
  • Plug connections with gold plated contacts
  • Rheologically optimized sensor tip
  • Applications up to 500°C (932°F) media temperature
  • 100% market compatible
  • Maximum melt pressure 2.000bar (29.000psi)

Technical Data


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DA Melt Pressure Transducer

  • Application Static Application Use
  • Weight 0-2kg, 2-4kg, 4-6kg
  • Voltage 12VDC, 24VDC
  • Condition New
  • Frequency 50hz, 60hz

The DA Series melt pressure transducers are characterized by their high quality of workmanship and outstanding performance and are used in the plastic manufacturing and processing industries throughout the world.

Their absolute reproducibility and stable measuring values contribute to our measurement accuracies.

  • Application areas up to 400°C (750°F)
  • Pressure ranges from 0-50 and 0-2.000bar (0-725 and 29, 000 psi)
  • Liquid filled measuring system
  • Maximum reliability through new membrane technology
  • Standard G-coating to counteract adhesive materials
  • 100% market compatible
  • Mercury free version available at no additional surcharge

Technical Data


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Homogenizer Machine

  • Type Homogenizer
  • Material Metal
  • Shape Round, Custom
  • Thickness 10-20mm, 20-30mm
  • Certification ISI Certified
  • Application Chemical
  • Feature Fine Finishing, High Strength
  • Condition New
  • Finishing Non Poilshed

Process Chart


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Liquid Color Injection System For Dope Dyeing Polyester

  • Type Injectable Liquid Filling Machine
  • Voltage 380V
  • Power 6-9kw
  • Warranty 2years
  • Application Liquid Filling
  • Weight 100-1000kg
  • Automatic Grade Automatic

Our Liquid Color Injection System for Dope Dyeing Polyester  is made up of premium components. Liquid Color Injection Machine, provided by us, is quality approved and conforms to high quality standards of the industry. We are trusted Exporter, Importer and Supplier of Liquid Color Injection Machine in the industry. Liquid Color Injection Machine that we offer is used for several industrial applications. We provide Liquid Color Injection Machine at competitive rates.

Why Our Liquid Color Injection Machine?

  • Sturdy construction
  • Easy operability
  • Dexterously designed
  • Economical


Advantages

  • A side-arm extruder, master batch feed system and master batch dryer are no longer required
  • Color repeatability is improved at reduced production and capital investment costs
  • Change from one color to another is very rapid, permitting quicker response to market demands for particular colors.
  • Bypassing the extruder saves additional time and eliminates costs typically associated with the cleaning and maintenance involved in changing colors
  • The color may be quickly adjusted during production runs, which reduces overall waste
  • The exact color may be repeated from one batch to another and within the same batch
  • Color may also be changed on each thread line, or on multiple thread lines by position, which further enhances production flexibility
  • Liquid dye is not passed through an extruder prior to entering the spinneret, streaks in the final product are eliminated
  • Exposure of the dye to heat and oxidation within the extruder
  • Polymer strength is also improved
  • Reduces the time required for shade match, reduces production lead times, permits small lot production quantities to be offered, and allows specific shades to be reproduced on re-orders
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Low Melt Point Fiber Spinning Machine

  • Type Spinning Machines
  • Material Metal
  • Color Available In Many Colors
  • Power 5-7kw
  • Warranty 2years
  • Weight 100-1000kg
  • Automatic Grade Automatic

Be it online or cash deposit, the financial operations are carried out only under the stern management, supervision of professionals. To make our payment procedures highly secured, we make use of the leading technologies to avoid any fraud. Catering to the varied demands of the customers, we ensure that the offered array of products is as per the exact customers' demand and need.

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PET Recycling Services

There are three types of Pet recycling available :

  • Mechanical Recycling :Pet Fibre Plant : In this case PET Bottles are collected from different sources and are washed and crushed into flakes. These flakes are put in to continuous or semi continuous dryer and then Extruder, CPF and Tow is canned. In Drawing section these Tows are drawn and cut in to required staple length to make fibres.
  • Semi Chemical Recycling : Pet Fibre Plant :Pet Filament ( POY/FDY) Plant : We provide Finisher system from China from ZC POLY for Both PET Fibre and PET Filament. Finisher system is to remove the impurities about 70%80% and increase and maintain the required IV hence improving the Fibre quality. Here we cannot use all types of pet raw material. E.g Color bottles, color yarn or fabric waste
  • 100% Chemical Recycling : We Represent NISCO TECHNOLOGIES for 100% Chemical Recycling. With this technology we can make PET chips from various types of Raw material having PET Component. The quality of PET Chips by this technology will be same as Virgin PET chips.
View Complete Details

Polypropylene Industrial Yarn Spinning Machine

  • Type Yarn Spinning Machine
  • Weight 100-1000kg
  • Color Metallic
  • Voltage 380V
  • Automatic Grade Automatic
  • Power 3-5kw, 5-7kw
  • Warranty 2years

We believe in keeping transparency in the transactions and thus we offer an invoice to the clients stating all the necessary details. We undertake both online and offline payment processing methods. We keep in consideration that the inputs (raw material) used are of incredible quality and meet the set industrial norms. Thus, the final products are as per the globally accepted quality standards.

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Synthetic Filament Spinning Machine Spare Parts

Synthetic Filament Spinning Machine Spare Parts that we provide is made from premium raw material. We offer a wide array of Synthetic Filament Spinning Machine Spare Parts such as Air Bearing Rollers, Quench Chambers, Interlacing Nozzle, Spinneret, Take Up and Winders. Regarded as prominent Synthetic Filament Spinning Machine Spare Parts Exporter, Importer and Supplier, we make sure that components conform to high quality standards of the industry. Highlights Of Our Filament Spinning Machine Spare Parts

  • Sturdier built
  • Easy to fix
  • Flawless fabrication
  • Affordable
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Polymerization Plant

  • Material Metal
  • Application Industrial Use
  • Color Metallic
  • Feature Durable, Dustproof
  • Finishing Polished
  • Packaging Type Wooden Box

Polymerization Plant is used to produce polymer products such as polyester RESINS or Directly to make POY/ FDY e, polyamide (nylon), etc. We offer premium Polymerization Plants/ Major Equipments from China that finds its application in diverse industrial sectors. Thus, we are regarded as prominent Exporter, Importer and Supplier of Polymerization Plant in the industry.

Highlights of Our Polymerization Plant :

  • Low maintenance
  • Highly efficient
  • Smooth and easy operations
  • Made with high grade machinery


Advantages :

  • Production can be increased to maximum lever with an investment cost approximately 20% more
  • The distillation column of Esterification, adopted pump reflux installation for distillation column, accurately controlled temperature
  • Unique temperature control technology for poly condensation with EG steam eject system, able to save 60% energy required
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List of Other Products by Santech Machinery And Equipment Pvt. Ltd. from Navi Mumbai, Maharashtra.
Post Buy Requirement
Santech Machinery And Equipment Pvt. Ltd.
Navi Mumbai, Maharashtra, India
Verified Add Review

Our Product / Services

  1. Pressure Switches 9 Products available
  2. Textile Processing Machinery 13 Products available
  3. Industrial Machinery 7 Products available
  4. Others 21 Products / Services available

Other Products / Services #803438

Yarn Tension Sensor

  • Min. Order (MOQ) 100 Piece
  • Brand Name Retech
  • Material Plastic
  • Color Gray
  • Power 15w
  • Application Yarn Use
  • Type Yarn Sensor
  • Country of Origin India
  • Alarm Range 1.5mtr

The sensor is available in 3 main tension ranges:

  • Low tension range: PA applications (0-60 cN)
  • Standard range: PET applications (0-120 cN)
  • High tension range: heavy counts and bulked continuous filament (BCF) applications (0-240 cN).

 

Advantages :

  • Highest requirements for economic and secure processes
  • Innovative Hall digital sensor technology
  • Electronics protected from environment
  • Designed for highest reliability
  • Optimal long-term drift, temperature drift and accuracy
  • Tension overload protection to prevent damage to the sensor
  • Protection against electrostatic discharge and machine vibrations
  • Resistance to common spin finishes
  • Simple installation and implementation into thread path
  • Application in texturing and other industrial machines for tension surveillance
View Complete Details

Air Bearing Separator Rolls

  • Min. Order (MOQ) 100 Piece
  • Brand Name Retech
  • Speed Up to 6000 M/min
  • Roll Diameter 35 - 58 mm
  • Roll Length 80 - 320 mm
  • Radial Forces Up to 400 N
  • Air pressure 3 - 4.5 Bar
  • Air quantity 35 - 60 NL/min
  • Yarn Data Max. 10, 000 Dtex

Characteristics

  • Application for a large range of temperatures, max. process temperature 250 °C
  • Low breakaway torque (microfilament applications)
  • High radial forces for high-tenacity applications
  • Diverse surface materials available (chrome, ceramic or other)
  • Diverse surface finishes available (for optimum frictional properties)
  • Resistant against chemical environment and pollution

 

Advantages

  • Up to 30% less air consumption versus conventional air-driven separator rolls
  • Large application/process range: e.g. FDY, BCF, PET, PA, PP, technical yarns
  • Low wear and tear
  • Low maintenance
  • No additional lubrication
  • Easy fitting into existing flange and perfect combination with godet roll
View Complete Details

Heated Draw Pins

  • Min. Order (MOQ) 100 Piece
  • Brand Name Retech
  • Material Metal
  • Color Silver
  • Application Synthetic Fibre Production
  • Type Drawing Pins
  • Finish Polished
  • Temperature 60 - 250 Degree C
  • Speed Up to 1000 m/min
  • Roll Diameter 40 - 80 mm
  • Supply Voltage 115/230 V
  • Frequency 50/60 Hz
  • Installed Power 70 - 300 W

Characteristics

  • PT100 temperature sensor with monitoring sensor for over-temperature protection
  • Diverse surface materials available (chrome or ceramic)
  • Diverse surface finishes available (smooth, knurled or orange peel)

 

Advantages

  • Accurate surface temperature (for consistent yarn quality)
  • Extended life of surface
  • Exchangeable sleeves with recoverable surface
View Complete Details

Plate Heater And Oven

  • Min. Order (MOQ) 100 Piece
  • Brand Name Retech
  • Length 150 - 500 Mm
  • Temperature 60 - 250 Degree C
  • Speed Up to 2000 m/min
  • Supply Voltage 115/230 V
  • Frequency 50/60 Hz
  • Installed Power 125 - 400 W
  • High-temperature Solutions up to 500 Degree C

Characteristics :

  • Contact or convection principle
  • Resistance heated
  • PT100 temperature sensor with monitoring sensor for over-temperature protection
  • Alternative surface material (chrome or ceramic)
  • Diverse surface finishes
  • Specialties: double-sided hot plates

 

Advantages :

  • Accurate surface temperature
  • Alternative lengths
  • Extended surface life
  • Recoverable surface
View Complete Details

Motor-Driven Separator Rolls

  • Min. Order (MOQ) 100 Piece
  • Brand Name Retech
  • Frequency 50/60 Hz
  • Speed Up to 6500 m/min
  • Roll Diameter 90 - 175 mm
  • Roll Length 180 - 650 mm
  • Supply Voltage 230/400 V

Characteristics

  • Ambient tempered roll surface
  • Diverse surface materials available (chrome, ceramic or other)
  • Diverse surface finishes available (for optimum frictional properties)

Advantages

  • High speed range
  • Robust, simple modular design with installation from the front
  • Low maintenance
  • All electrical connections with plug-in facility
  • No system balancing (roll exchange without rebalancing)
  • No additional lubrication (lifetime bearings)
  • Integrated cooling without additional cooling systems (water, oil mist, etc.)
View Complete Details

MRS Extrusion System

The patented MRS Extrusion System offers completely new possibilities with regard to the efficient degassing and extrusion of polymer melts.

MRS Extrusion ConceptThe patented MRS Extrusion System offers completely new possibilities with regard to the efficient degassing and extrusion of polymer melts. Additionally, this system also offers excellent dispersion performance for the introduction of gases and / or all forms of additives.

DesignThe MRS extruder is based on the conventional single screw extruder, but is equipped with a multiple screw section, for optimum devolatilisation. The polymer melt is delivered into a large single screw drum. The drum contains 8 small extruder barrels, parallel to the main screw axis. Installed in these small extruder barrels are the “satellite” screws, which are driven by a ring gear in the main barrel. The satellite screws rotate in the opposite direction to the main screw while they rotate around the screw axis. This disproportionately increases the surface exchange of the polymer melt. So that the volatiles can be freely evacuated, the MRS extruder is equipped with a large opening for venting (exposing the full length of the satellite screws) which is completely under vacuum. This provides excellent and unrestricted access to the polymer melt, the surface of which is constantly replaced at an extremely high rate by the action of the satellite screws in the multiple screw section. Further, precise control of the melt temperature is possible as the temperatures of all the surfaces in contact with the melt can be controlled accurately.

Performance comparisonThanks to its Multi Rotation Section, the surface area – and the surface area exchange rate – available for devolatilization are far greater than in other extrusion systems available on the market.
The surface area of the steel parts in contact with the melt is exchanged at a rate of more than 25 times greater than with a co-rotating twin screw extruder. Due to the opposite rotation direction and high speed of the satellite screws, the polymer surface area is increased by a factor of 100 compared to a single screw extruder and a factor of 40 compared to a twin screw extruder.

Energy efficientThe specific energy requirement of the MRS system is typically 15 to 25 % less than for conventional technologies as it needs neither pre-drying nor powerful vacuum systems. Compared with the single screw extruder when processing PET, pre-treatment of the material in the form of drying and crystallizing can be avoided thereby saving operating and maintenance costs along with energy savings.
The MRS also has a lower energy consumption when compared with corotating twin screw extruders. In the case of PET processing, there are additional savings with the MRS as this system requires neither a powerful vacuum system ( < 5 mbar) nor partial pre-drying of the material.
Furthermore, the MRS delivers sufficient pressure that in most cases, a melt pump is not necessary to boost the pressure.

Technical Data 01


Download Detail File : Click Here

Graph


Download Detail File : Click Here
View Complete Details

Online Viscometer Extrusion System

The Online Viscometer was developed with the goal of achieving measurements which are comparable with laboratory results and to provide a system which provides these accurate values permanently and without influencing the process.

Reliable viscosity measurementThe Online Viscometer was developed with the goal of achieving measurements which are comparable with laboratory results and to provide a system which provides these accurate values permanently and without influencing the process.
The viscometer is fitted between two flange connections. The melt channel can be designed according to the customer´s specifications between D = 20 mm (0.8 inches) and D = 110 mm (4.3 inches). The unit includes the pump drive, the pump, pressure transducers, temperature sensors and the control and evaluation electronics. Electric or liquid/vapor heating is available (optional). The setting of process parameters, the evaluation and the display is realized via a user-friendly touch screen panel or alternatively can be integrated into an existing control system.
An easily exchangeable capillary permits the adaptation of the measuring device to different viscosities ranging from 1 mPas (0.01 poise) up to 20.000 Pas (200, 000 poise). A subsequent change of the measuring range is also possible.
Due to the special melt channel design and precise fabrication, dead spots or edges in which shear and temperature sensitive polymers could possibly stagnate can be avoided. The very short dwell time also prevents accumulations of degraded material. A further innovative feature is the possibility of completely cleaning all parts in contact with the melt without interrupting or disturbing the production process.

ConfigurationBy means of a high precision metering gear pump, a small part of the polymer melt (max. 3 kg / h or 7 lbs / h) is separated from the main melt channel. This is pumped through a precisely manufactured slot capillary. The inlet and outlet pressures or the elastic properties which disturb the measurement are filtered out by means of length – optimized inlet and outlet zones in the capillaries for levelling out the laminar flow.

Advantages of the Online Viscometer VIS

  • No measurable temperature increase in the rheometer thanks to ample flow channels.
  • Short dwell time, no dead spots, no remnants or material left in the melt channels.
  • Through measurement in the rectangular capillary cross section – no elastic properties are recorded.
  • Very compact design, flexible adaptation to the existing melt pipe or extrusion line.
  • Fast adaptation and change of the measuring range through an exchangeable capillary plate.
  • Polymer bypass, therefore no melt losses.
  • High-precision measurement of the melt temperature directly during the viscosity measurement.
  • High measurement accuracy through use of special high-precision pressure transducers.
  • Complete cleaning of all surfaces and channels in contact with the melt without interruption or shutting down of the production process.

Technical Data 01


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Technical Data 02


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Pet Recycling Plant

  • Type Plastic Recycling Plant

Key names:

  • PET Recycling plant
  • B to B PET Recycling plant
  • Recycled POY Spinning machine
  • Gneuss
  • Filters
  • Online Viscosity meter
  • Viscosity meter

 

Pet  Flakes (Raw Material)

  • Mechanical Recycling
  • Semi chemical Recycling
  • Chemical Recycling


Application Area

  • Pet Fibre Plant : In this case PET Bottles are collected from different sources and are washed and crushed into PET flakes. These flakes are put in to continuous or semi continuous dryer and then Extruder, CPF…and Tow is canned. In Drawing section these Tows are drawn and cut in to required staple length to make fibres.
  • Pet Filament POY/FDY Plant : In this case PET Bottles are collected from different sources and are washed and crushed into flakes. These flakes are put in to continuous or semi continuous dryer and then Extruder, CPF and this filament is wound on winder.
  • Semi Chemical Recycling Using (finisher/ Homogniser)System : We provide Finisher system from China from ZC POLY for Both PET Fibre and PET Filament. Finisher system is to remove the impurities about 70%80% and increase and maintain the required IV hence improving the Fibre quality. Here we cannot use all types of pet raw material. E.g Color bottles, color yarn or fabric waste
  • SSP: Solid state polymerisation with IRD under vacuum system for PET Flakes, where in PET Flakes IV can be increased upto 1.10 dl/g for B to B application or for High Tenacity Filament. The same can be used for making POY or FDY without using Finisher systems
  • Special types of Extruder: We supply special extruders like Twin extruders, planetary Extruders depending on the Final product requirement. These type of Extruders can be used for making good quality POY and FDY
  • Rotary Filters: Filtration play vital role in making good quality POY and FDY. 20 micron filtration is good for POY and FDY and this can offer constant Pressure and process which will enhance the quality and run ability
  • 100% Chemical Recycling: We Represent NISCO Technologies for 100% Chemical Recycling. With this technology Customer can make PET chips from various types of Raw material having PET Component. The quality of PET Chips by this technology will be same as Virgin PET chips.

Twin Extruder


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Moby+ Extruder


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Gneuss Extruder


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Glycolysis


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Win-OLT Online Monitoring Sensor

  • Min. Order (MOQ) 10 Piece
  • Voltage 220 - 240 V
  • Height (Metric) 0.5 Centimeter
  • Material Metal
  • Product Type Sensor
  • Features Highly sensitive, Sturdiness, Perfect design
  • Tube Material Stainless Steel

Advantages

  • Waste reduction due to early detection
  • 100% quality control during production
  • Cost-effective quality assurance
  • Documented production process
  • Wide range of facilities for fault detection, with user-defined parameters
  • User-friendly computation using data graphics
  • Analysis of production data by the program
  • Recording of yarn tension at all positions, enabling long term analysis
  • Optical indication of package quality by LED sensors
  • Integral doff timer
  • Optimized label printing options
  • Simple connection to existing yarn cutting systems

Guarantee

  • Continuous tension monitoring
  • Recording of yarn faults
  • Quality classification by number of faults
  • Display of events for error analysis
  • Optical quality alarms
  • Detection of surge speed
  • Real-time fault recognition
  • Detection of infrequently occurring faults
  • Indications of type and source of fault by graphic presentation
  • Optimization of spinning process
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TF-CX Melt Temperature Sensor

  • Certification CE Certified, ISO 9001:2008
  • Feature Non Conductive Liquid, Reservoirs Hoppers, Safety Interlocks, Solids In Storage Tanks, Suitable For Sensing Level, Visual Alarm System
  • Frequency 50Hz, 60Hz
  • Power 0-5W
  • Driven Type Electric

The temperature sensors of the TF Series are ideal for exact temperature measurements in highly sensitive medias. The ceramic isolation guarantees a direct reading of the melt temperature independent of the flange or tool location. The ceramic encases the measuring element and isolates it from the surrounding area. The design of the TF conforms to the recommended guide lines of the Plastics and Rubber trade association according to EUROMAP 31.

  • Measuring tip isolated with high-performance ceramic
  • Highly precise temperature measurement
  • Plug connections with gold-plated contacts
  • Extremely robust conical measuring element (rheologically optimized)
  • Applications up to 500°C (932°F ) media temperature
  • 100% market compatible
  • Conforms to EUROMAP 31

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TF-MX Melt Temperature Sensor

  • Certification CE Certified, ISO 9001:2008
  • Application Temperature Scaling
  • Feature Non Conductive Liquid, Reservoirs Hoppers, Safety Interlocks, Solids In Storage Tanks, Suitable For Sensing Level, Visual Alarm System
  • Voltage 0-15VDC, 15-30VDC
  • Frequency 50Hz, 60Hz
  • Power 0-5W, 5-10W
  • Ambient Temperature 0-100deg C, 100-200deg C

The TF-MX Series was developed in order to measure melt temperatures quickly and easily for all types of plastics. The temperature sensors are economical and versatile and impress with their robustness and reliability. The rheological characteristics of innumerable plastics were considered during the design procedure of the conical measuring tip, so that highly viscous medias can be ascertained without any greater problems. Major advantages regarding the life-span and reliability of the sensor in comparison to sword sensors are ensured due to the correct installation procedure.

  • Robust metal construction
  • Special material for measuring tip
  • Plug connections with gold plated contacts
  • Rheologically optimized sensor tip
  • Applications up to 500°C (932°F) media temperature
  • 100% market compatible
  • Maximum melt pressure 2.000bar (29.000psi)

Technical Data


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DA Melt Pressure Transducer

  • Application Static Application Use
  • Weight 0-2kg, 2-4kg, 4-6kg
  • Voltage 12VDC, 24VDC
  • Condition New
  • Frequency 50hz, 60hz

The DA Series melt pressure transducers are characterized by their high quality of workmanship and outstanding performance and are used in the plastic manufacturing and processing industries throughout the world.

Their absolute reproducibility and stable measuring values contribute to our measurement accuracies.

  • Application areas up to 400°C (750°F)
  • Pressure ranges from 0-50 and 0-2.000bar (0-725 and 29, 000 psi)
  • Liquid filled measuring system
  • Maximum reliability through new membrane technology
  • Standard G-coating to counteract adhesive materials
  • 100% market compatible
  • Mercury free version available at no additional surcharge

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Homogenizer Machine

  • Type Homogenizer
  • Material Metal
  • Shape Round, Custom
  • Thickness 10-20mm, 20-30mm
  • Certification ISI Certified
  • Application Chemical
  • Feature Fine Finishing, High Strength
  • Condition New
  • Finishing Non Poilshed

Process Chart


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Liquid Color Injection System For Dope Dyeing Polyester

  • Type Injectable Liquid Filling Machine
  • Voltage 380V
  • Power 6-9kw
  • Warranty 2years
  • Application Liquid Filling
  • Weight 100-1000kg
  • Automatic Grade Automatic

Our Liquid Color Injection System for Dope Dyeing Polyester  is made up of premium components. Liquid Color Injection Machine, provided by us, is quality approved and conforms to high quality standards of the industry. We are trusted Exporter, Importer and Supplier of Liquid Color Injection Machine in the industry. Liquid Color Injection Machine that we offer is used for several industrial applications. We provide Liquid Color Injection Machine at competitive rates.

Why Our Liquid Color Injection Machine?

  • Sturdy construction
  • Easy operability
  • Dexterously designed
  • Economical


Advantages

  • A side-arm extruder, master batch feed system and master batch dryer are no longer required
  • Color repeatability is improved at reduced production and capital investment costs
  • Change from one color to another is very rapid, permitting quicker response to market demands for particular colors.
  • Bypassing the extruder saves additional time and eliminates costs typically associated with the cleaning and maintenance involved in changing colors
  • The color may be quickly adjusted during production runs, which reduces overall waste
  • The exact color may be repeated from one batch to another and within the same batch
  • Color may also be changed on each thread line, or on multiple thread lines by position, which further enhances production flexibility
  • Liquid dye is not passed through an extruder prior to entering the spinneret, streaks in the final product are eliminated
  • Exposure of the dye to heat and oxidation within the extruder
  • Polymer strength is also improved
  • Reduces the time required for shade match, reduces production lead times, permits small lot production quantities to be offered, and allows specific shades to be reproduced on re-orders
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Low Melt Point Fiber Spinning Machine

  • Type Spinning Machines
  • Material Metal
  • Color Available In Many Colors
  • Power 5-7kw
  • Warranty 2years
  • Weight 100-1000kg
  • Automatic Grade Automatic

Be it online or cash deposit, the financial operations are carried out only under the stern management, supervision of professionals. To make our payment procedures highly secured, we make use of the leading technologies to avoid any fraud. Catering to the varied demands of the customers, we ensure that the offered array of products is as per the exact customers' demand and need.

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PET Recycling Services

There are three types of Pet recycling available :

  • Mechanical Recycling :Pet Fibre Plant : In this case PET Bottles are collected from different sources and are washed and crushed into flakes. These flakes are put in to continuous or semi continuous dryer and then Extruder, CPF and Tow is canned. In Drawing section these Tows are drawn and cut in to required staple length to make fibres.
  • Semi Chemical Recycling : Pet Fibre Plant :Pet Filament ( POY/FDY) Plant : We provide Finisher system from China from ZC POLY for Both PET Fibre and PET Filament. Finisher system is to remove the impurities about 70%80% and increase and maintain the required IV hence improving the Fibre quality. Here we cannot use all types of pet raw material. E.g Color bottles, color yarn or fabric waste
  • 100% Chemical Recycling : We Represent NISCO TECHNOLOGIES for 100% Chemical Recycling. With this technology we can make PET chips from various types of Raw material having PET Component. The quality of PET Chips by this technology will be same as Virgin PET chips.
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Polypropylene Industrial Yarn Spinning Machine

  • Type Yarn Spinning Machine
  • Weight 100-1000kg
  • Color Metallic
  • Voltage 380V
  • Automatic Grade Automatic
  • Power 3-5kw, 5-7kw
  • Warranty 2years

We believe in keeping transparency in the transactions and thus we offer an invoice to the clients stating all the necessary details. We undertake both online and offline payment processing methods. We keep in consideration that the inputs (raw material) used are of incredible quality and meet the set industrial norms. Thus, the final products are as per the globally accepted quality standards.

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Synthetic Filament Spinning Machine Spare Parts

Synthetic Filament Spinning Machine Spare Parts that we provide is made from premium raw material. We offer a wide array of Synthetic Filament Spinning Machine Spare Parts such as Air Bearing Rollers, Quench Chambers, Interlacing Nozzle, Spinneret, Take Up and Winders. Regarded as prominent Synthetic Filament Spinning Machine Spare Parts Exporter, Importer and Supplier, we make sure that components conform to high quality standards of the industry. Highlights Of Our Filament Spinning Machine Spare Parts

  • Sturdier built
  • Easy to fix
  • Flawless fabrication
  • Affordable
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Polymerization Plant

  • Material Metal
  • Application Industrial Use
  • Color Metallic
  • Feature Durable, Dustproof
  • Finishing Polished
  • Packaging Type Wooden Box

Polymerization Plant is used to produce polymer products such as polyester RESINS or Directly to make POY/ FDY e, polyamide (nylon), etc. We offer premium Polymerization Plants/ Major Equipments from China that finds its application in diverse industrial sectors. Thus, we are regarded as prominent Exporter, Importer and Supplier of Polymerization Plant in the industry.

Highlights of Our Polymerization Plant :

  • Low maintenance
  • Highly efficient
  • Smooth and easy operations
  • Made with high grade machinery


Advantages :

  • Production can be increased to maximum lever with an investment cost approximately 20% more
  • The distillation column of Esterification, adopted pump reflux installation for distillation column, accurately controlled temperature
  • Unique temperature control technology for poly condensation with EG steam eject system, able to save 60% energy required
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