Magwell Industries

T Nagar, Chennai, Tamil Nadu

MAGWELL separators are circular screen separator. It is ideal for solids/solids and solids/liquids applications. Gyratory screen consists of Specially Designed Motor mounted vertically at the center of the base plate of the Screen. The Screen is in between feeding hopper and bowl. The material is fed on to the centre of top screen. The undersize material passes rapidly through the screen during its travel to the periphery. The oversize material get continuously discharged through a tangential outlet. This is achieved by specially designed Vibratory Motor along with eccentric Top and Bottom Weights.

Main Features of Gyratory Screen Separator.

• The GSS mainly consists of unbalanced electric motor, Grading mesh, helical springs and structure. The GSS selected is 1 to 6 feed material bulk density, moisture and capacity.
• Unbalanced electric motor (UEM)consists standard bearing series are over dimensional in relationto the high speed and stain of strong load to offer increased operational reliability
• Steel Unbalanced Counter weight fixe d at both side of the Motor with the provision for regulation of the oscillation from zero to maximum Vibratory force by easy adjustment
• UEM drive shaft is made of EN 8 Material of tested quality in order to with stain high torque depending on centrifugal force is achieved.

WORKING PRINCIPLES :

Rotation of the top eccentric counter weights creates vibration in the horizontal plane which causes material to move across the screen cloth to periphery increasing the horizontal throw, causing oversize material to discharge at a faster rate. The bottom eccentric weight rotates below the centre of mass creating tilt on the screen giving vibration in vertical and tangential plane. Increasing the vertical component of motion, this promotes turnover of material on the screen surface helping maximum quantity of undersize material to pass through the screen. Rugged Springs placed over the circular motor base amplifies the vibration.

Our domain expertise lies in manufacturing and supplying of Twin Shaft Mixers from Tamil Nadu, India. Made up of the finest quality materials and advanced technology, our Twin Shaft Mixers are pressure-sealing device and avoid leakage. Further, their customization is also accomplished by us. One can acquire them in retail or bulk, from us

Working Principle:  The twin shaft paddle mixer consists of paddles mounted on twin shafts in a ‘W’ shaped trough. The material to be mixed is charged from the top of the trough. Liquid spraying arrangement if required can be provided. The normal filling level is slightly above the shafts. Thus, there is surplus space in the mixer trough to provide air around the particles so that they can move freely. The specific speed of the shafts combined with the overlapping motion and paddle design facilitates rapid fluidization and ensures excellent transport of particles. The normal working volume in this type of mixer is about 25% of the total volume of the trough. If the normal working volume is rated as 100% working capacity, then the range of operation of the mixer is from 40% to 140% of the rated capacity. The twin shaft, counter-rotating paddles lift the particles in the centre of the mixer trough, in the fluidized zone, where mixing takes place in a weightless state. This results in random movement of particles in all directions .Mixing homogeneity of 98 ? 99 % can be achieved using twin shaft paddle mixer.

Applications : The unique agitation ensures rapid yet gentle blending, short mixing cycles, low operating costs, minimal product degradation and one of the highest production capacities of any mixer type. Fluidized zone twin shaft paddle mixers are capable of preparing a homogenous mix independent of the particle size, shape and density. Applications of the twin-shaft paddle mixer are in industries such as feed, food, chemical, pharmaceutical, building and environmental.

Vibrating Screen Separator Retailer

Magwell Industries is a renowned Vibrating Screen Separator Retailer, giving the top quality screening solutions for precise material separation in different industries. Our Vibrating Screen Separators are planned to proficiently classify, dewater, and take away impurities from bulk materials. We confirm about the superior product quality and processing effectiveness.

Made with advanced vibration technology, our separators give top capacity performance with least maintenance. They are broadly used in industries such as food processing, chemicals, mining, pharmaceuticals, and recycling. Specifies the durable construction and personalized screen options, these separators make sure optimal particle division, enhancing production effectiveness and reducing downtime.

As a reliable Vibrating Screen Separator Retailer, Magwell Industries gives cost effective and reliable screening solutions tailored to meet industry-specific requirements. Our products are planned for flawless integration into present processing systems, ensuring smooth operations and high efficiency. Contact the team to find out more information.

The Vibratory Furnace Charger delivers required capacity, stores hopper of required capacity and moves carriage with driving arrangement. The Vibratory Furnace Charger eliminates problems like high labor cost, hazards operators faced in foundries, melting shops etc. the automation of Vibratory Furnace Charger allows foundry men to work safely, eliminating injuries arising from molten metal splash. The Vibratory Furnace Charger allows maximum furnace utilization by charging it quickly. Furnace lining damage is also avoided by Vibratory Furnace Charger.

ConstructionVibratory Furnace Charger consists of a vibrating feeder mounted on a moving trolley with a storage hopper mounted above the feeder. Control panel for operating the system. Cable reeling Drum / Cable Drag Chain. The metallic components like scrap, bales, pig iron and foundry retains are stored in the hopper. The hopper shape is specially designed to enable bulky and irregular scrap pieces to be extracted without problem.

Working PrincipleThe required amount of scrap metal is loaded into the storage hoper at the loading point. The trolley the carries the vibrating feeder along with the storage hopper to the furnace charging point. Here, the vibrating feeder is energized and the material is effectively discharged into the furnace as per the required capacity. As the metal is melted down, fresh batch of metal can be fed into the furnace thereby keeping the furnace full. The capacity of the vibrating feeder can be varied by varying the amplitude of variations. The amplitude of vibrations can be varied by adjusting the position of centrifugal weights or by using a variable frequency drive (optional). A control panel specially designed to suit individual client requirement depending on the sequence of operations required is provided.

Features and Advantages

• Very fast as compared to manual charging of furnace thereby enabling optimum use of the melting system.
• Minimum heat loss of the furnace since the charging process can be maintained continuously at the required rate.
• Extremely controlled charging of material into the furnace.
• Prevents damage to the furnace lining since the material is properly guided into the furnace so as to avoid the material from hitting the furnace walls.
• No direct exposure of manpower to the furnace thereby preventing dangerous accidents due to metal splash (since the operator can carry out the operations at a very safe distance.)

Vibro Sifter Manufacturer In Tamilnadu

Magwell Industries is a reliable Vibro Sifter Manufacturer in Tamilnadu. We are giving the best performance screening solutions for specific particle separation. Our Vibro Sifters are made for the well-organized grading, sieving, and filtering of powders and granules. It is about to make them perfect for industries like the pharmaceuticals, chemicals, food processing, and cosmetics.

Made with the advanced vibration technology, our Vibro Sifters make sure uniform material distribution, high throughput, and least maintenance. It specifies about the robust stainless-steel construction, numerous sieve layers, and personalized mesh sizes. They can boost the quality of the product by removing the oversize impurities and particles.

As a renowned Vibro Sifter Manufacturer in Tamilnadu, Magwell Industries is committed to delivering durable and gainful solutions tailored to industry-specific requirements. Our sifters give smooth operation, energy efficiency, and consistent performance. It confirm about the flawless integration into production procedures. To place your order, contact our team for information.

Vibrating Table Manufacturer in Chennai

Are you looking for the best quality of the Vibrating Table? Yes. Magwell Industries is a renowned Vibrating Table Manufacturer in Chennai. We give the top quality equipment designed for resourceful compaction and densification of stuff. Our Vibrating Tables are perfect for industries such as pharmaceuticals, construction, and food processing. They come with the uniform distribution and compaction of granules, powders, and other materials are important.

Made with the advanced vibration technology, our Vibrating Tables give optimal compaction efficiency. Our products can cut down the air pockets and improving the constancy of molded products. The healthy construction ensures toughness and long-lasting performance. The customized designs meet different industrial needs.

As a reliable Vibrating Table Manufacturer in Chennai, we are dedicated to giving reliable and energy-efficient solutions. They boost productivity and reduce operational costs. Our vibrating tables assist improve product quality by confirming the proper material flow and compaction during manufacturing procedure.

For more information on Vibrating Table Manufacturer in Chennai, you can contact the team of Magwell Industries.

Based in Tamil Nadu, India, we are preeminent Manufacturer and Supplier of Vibratory Screen Separators. The company has developed a modern manufacturing facility for rendering customized solutions as per the specific demands of the buyers. Our Vibratory Screen Separators feature easy installation and upkeep, cost effective prices and long life-span.

More about Vibratory Screen Separator : MAGWELL Vibrating Screen is available in various sizes. It is widely used in various industries. The Widely used for flowing materials like Coal, Iron Ore, Lime Stone, etc., and can be screened from 2mm to the higher sizes. Mounted on helical springs on four ends and driven by unbalanced motor, the motors are totally dust sealed and provided with unbalanced weight for vibration. The inclination angle can be adjusted as per requirement. Our range is Available in capacity of 1 ton/hr to 200 ton/hr capacity. vibrating screen is offered from single deck to multi deck type.

Working Principle : Dewatering screen adopted dual vibration motor as power supply. The double vibration is installed parallel, when they are running at the same time, centrifugal force is produced by two groups of eccentric block. Centrifugal force along the direction of vibration is superposed, otherwise it is offset. Thus form a single centrifugal force which along the direction of vibration, which makes screen box affectation reciprocating linear motion. The screen frame is connected by the high-intensity bolts, so the structure is stable and durable.

Features :

• Compact and designed for continuous operation
• Shift from 0^oto 8^o inclination
• Special linings for abrasion, cutting or handling sticky materials are available
• Optimal vibration isolation through the use of highly elastic spring elements
• Low cleaning and maintenance time due to one-piece trough design
• The latest drive technology and maintenance-free silent vibrators with variable axle load
• Available as a closed or sealed pressure system with multi-part covers available

Applications :

• Widely used in coal, building materials, light, metallurgy, mine, power, refractory industries, etc
• Suitable for classification and high efficiency screening of large lump materials, small&medium granules

Ribbon Blender Supplier

Magwell Industries is a reliable Ribbon Blender Supplier and giving top quality blending equipment. They are made for uniform and efficient mixing of dry powders and granules. Our Ribbon Blenders are broadly used in the industries like pharmaceuticals, food processing, chemicals, and plastics. They are making sure about the reliable blending results for a variety of stuff.

The special ribbon-like agitator design permits for gentle yet thorough mixing. They confirm the homogeneous blending with minimal material degradation. Our Ribbon Blenders come with the special durable stainless steel construction. It is easy-to-operate controls, and personalized sizes to meet specific mixing needs. No matter, for small batches or high-capacity production, our blenders deliver superior performance, high efficiency, and reliability.

As a leading Ribbon Blender Supplier, Magwell Industries ensures top-quality products that enhance the productivity and quality of your operations. Our blenders are planned for ease of energy efficiency, maintenance, and long-lasting strength.

MAGWELL Manual cleaning Magnetic Drawer and Housings are designed to remove medium and small size ferrous tramp metal contaminants from dry, granular free-flowing product streams in gravity-fed vertical chutes. Magnetic Drawer and Housings protect processing equipment, such as milling, extruding and mixing machinery, while providing higher product quality.

• Powerful Rare Earth Neodymium-Iron-Boron permanent magnet material
• Operating temperatures up to 176 F
• stainless steel construction
• Hinged Rear Access Door

• Self- Cleaning Drawer and housing
• Multi-tier configurations
• Non-standard alloy stainless steel construction
• Non-standard magnetic tube spacing
• Pre-drilled matching companion flanges for easy installation
• Output and input spout custom designs.
• Custom designs

magwell magnetic head pulley is a permanent magnetic forces which protect your capital equipment by providing continuous and effective removal of unwanted tramp metal. Provides a dependable, self cleaning means of tramp metal extraction on conveyer belt applications.

the mhp will increase uptime, reduce maintenance costs and provide a metal free product. The mhp may also be utilized with a magnetic take-off rail to convey tramp metal further away from conveyor unloading areas, allowing convenient tramp metal discharge

as the belt conveyed product travels over the magnetic head pulley, any ferrous metal thats mixed in with the product is attracted and held to the face of the belt and carried to the underside of the conveyor. After the metal passes out of the magnetic field, it is released and discharged into a chute or bin for disposal. The cleaned product is not affected by the magnetic field, and is discharged normally over the pulley away from the tramp metal.

• electro and permanent both magnet available
• powerful uniform magnetic field over the pulley surface
• removable steel shaft
• stainless steel shaft on request
• crowd surface on request
• non-magnetic stainless steel shell
• straight hub with keyway
• taper lock on request
• shaft diameter are design customers bearing suitable
• other sizes available on request
• custom design

• recycling
• food production
• mineral processing
• chemicals
• glass
• coal
• foundry sand
• other dry product streams

magwell permanent magnetic lifter is high performance ferromagnetic work piece lifter system with strong magnetic holding force made from high energy ndfeb permanent magnets. The handle movement changes the magnetic force of the lifter system to achieve hold and release the work piece. There is a steel ring on top of the magnetic lifter for hoisting, and a v-shaped groove at the bottom for holding objects with cylindrical surface. High concentrated and stable magnetic force was assured by super energy magnets, the load factor of safety is 3.5, even if there is big air gap between work piece and lifter, the lifter still can work very well.

controlled manually by workers through its handle, magnetic lifters can holding or release different shaped steel metallic working piece directly , like steel plate, steel pipe or disc steel, make it much easier for loading or unloading or moving work piece very, improve efficiency of hoisting works. So magwell permanent magnetic lifter are widely used in factory, warehouse, etc.

• use of high-energy magnetic material ensures a compact, lightweight and durable design
• maximum breakaway force is 3:5 times
• simple locking switch handle enables safe, quick and easy one-handed operation with no kick back
• very low residual magnetism for quick and efficient handling of work pieces
• large shackle top fitting for easy attachment of slings and rigging
• v slot in bottom lifting face for lifting rounds as well as flats
• clear markings of durations for varying
• shaped work pieces, lifting conditions, air gap, steel thickness etc.
• individually fully proof load tested at manufacture

MAGWELL Vibration motor excitation force is high efficiency, energy consumption is small, low noise and long life. Vibration motor is power and vibration source of combination of excitation source, vibration motor is installed in the rotor shaft at each end of a group of adjustable eccentric block, using axle and eccentric block high-speed rotating produce centrifugal force get excitation force. It can be applied to general vibratory machines, such as: vibration sieve crusher, extension, vibration falling pressure-blasting machine.

• The complete stress relieved MS-cast Iron body (Heavy Duty)
• Winding Class F Insulation type
• Power Connection: 3 Ph, 415V, 50Hz. A.C. Supply
• Standard bearing series are over dimensional in relation to the high speed and stain of strong load to offer increased operational reliability
• Drive shaft is made of EN 8 Material of tested quality in order to with stain high torque depending on centrifugal force is achieved
• Steel Unbalanced Counter weight fixed at both side of the Motor with the provision for regulation of the oscillation from zero to maximum Vibratory force by easy adjustment
• Field operation temperature :- Vibratory motor are design to work from -300 to + 500 Temperature continuously at maximum centrifugal force

MAGWELL Trommel screen is consist of five parts, such as drum, frame, hopper, reducer and motor.

After the materials feeds into the drum, on the one hand, materials being screened along with the rotation of drum, on the other hand, the bigger materials flow forward along the direction of slope and be separated by the screen with different number of meshes. The different materials fall into different hopper and then sent to different finished product stacks by manpower or belt conveyor.

• Trommel screen type: sealed type, open type
• Construction of material: carbon steel, mild steel, stainless steel
• Drum type: round, hexagon

• Screen replaceable for different mesh sizes
• Multiple screen size
• Easily changed screen plates
• Configured for economical & efficient classification, Screening and grading
• Heavy duty trommel drum with lifters at the front to facilitate material break up
• Largest processing capacity in the industry
• Unique screen design, result in higher capacities, longer screen life and no material clogging
• Heavy duty feed hopper and extension
• Gear drive mechanism
• Variable speed drive mechanism

• Coal Industry: lump coal, coal dust, coal washing, etc.
• Gold Mine: gold screening and washing
• Chemical Industry: sifting calcium oxide, compost
• Metallurgy, construction, mineral- selecting, etc.
• Quarry: gravel, clay, mountain meal, sand, etc.
• Recycle Industry: Plastic , MSW, E-waste, and etc
• Coir Industry

magwell bucket elevator with large throughput, great enhancing height, stable and reliable operation, long life and other significant advantages .it is applicable to transport packing density of less than 1.5t/m3, easy to take out the powder, granular, small block of low-mill cut materials, such as coal, cement, gravel, sand, fertilizer, food and so on. Hybrid-type or gravity discharge, earth-type loading.

• rubber belt: the belt is wider than the hopper 35-40mm. Normal belt conveys material with temperature less than 60?. Heat-resisting belt can convey material with temperature reaching 150?
• chain: single chain is connected onto the back wall of hopper, double chains connect with the two sides of hopper. When the width of hopper of chain elevator is 160?2500mm, should use single chain, when is 320?630mm, should use double chains, the main demerits are abrasion between chain links are large, which increases the repairing times

a centrifugal discharge elevator may be vertical or inclined. Vertical elevators depend entirely on the action of centrifugal force to get the material into the discharge chute and must be run at speeds relatively high. Inclined elevators with buckets spaced apart or set close together may have the discharge chute set partly under the head pulley. Since they dont depend entirely on the centrifugal force to put the material into the chute, the speed may be relatively lower.

nearly all centrifugal discharge elevators have spaced buckets with rounded bottoms. They pick up their load from a boot, a pit, or a pile of material at the foot pulley. The buckets can be also triangular in cross section and set close to on the belt with little or no clearance between them.

the current construction of bucket elevator uses a rubber belt with plastic buckets. Pulleys several feet in diameter are used at the top and bottom. The top pulley is driven by an electric motor. The bucket elevator is the enabling technology that permitted the construction of grain elevators. A diverter at the top of the elevator allows the grain to be sent to the chosen bin.

• low driving power, inflow feeding, induction unloading, high-volume hopper intensive arrangement
• wide lifting range, little materials type and property requirement can not only lift general powder and granule materials, but also lift high polishing materials
• good running reliability, the advanced design principle and handling method assure reliability of whole machine running, the non-fault time exceed 20 thousand hours. Stable running make it reach higher lifting height

the bucket elevator applies to vertically transport powder, granular, and small lumps which is bulk materials, such as grain, coal, cement, crushed ore and so on. The maximum height is 40m.

MAGWELL Electromagnetic vibrators are of a simple design and robust construction to ensure long, trouble-free operation. Most models come standard with totally enclosed. The intensity of vibration is variable over a wide range through a suitable controller which ensures a steady uninterrupted flow of material under varying conditions. Since these vibrators have no rotating or sliding parts, they are virtually maintenance-free.

Vibrators offer an economical means of maintaining the flow of bulk materials from bins, hoppers and chutes. They come with an easily adjustable control, which provides flexibility and assures optimum flow for the type of material being handled. Furthermore, MAGWELL Electromagnetic Vibratorscan be operated continuously or intermittently depending upon the specific requirements.

Each Vibrator is supplied with a separate control unit consisting of a switch, fuse, rectifier rheostat. A.C. input to the rectifier is converted to pulsating D.C. which is then supplied to the Vibrator coil thus generating powerful Vibrations at a frequency of 3000 vibrations per minute. The Vibrators are designed for continuous operation.

• Wide range of sizes
• Low noise models available
• Adjustable control
• Productivity enhanced performance
• Electromagnetic design
• Simple design, durable, rugged construction

• The special feature is the simple construction.
• Our Electromagnetic vibrators can be used wherever bulk materials need to be moved
• They serve in the emptying of bunkers, for preventing bridging, rato-holing and adhesion
• When used to drive chutes, sieves and vibrating tables, they ensure that the material flow is maintained