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Other Products / Services #741216

Fatigue Testing Machine - Mech.CS.FT

APPLICATION & OPERATIONS

This machine is used to test the fatigue strength of materials and to draw S-N diagram by research institute, laboratories, material manufacturers and various industries. This is rotating beam type machine in which load is applied in reversed bending fashion. The standard 8 mm dia specimen is held in special holders at its ends and located such that it experiences a uniform bending moment. The specimen is rotated at 4200 rpm by a motor. A complete cycle of reversed stresses in all fibres of the specimen is produced during each revolution.

The bending moment is applied with the lever system and can be easily changed by moving a weight over the lever. Total number of revolution at which the specimen fails are recorded by a mechanical counter. An interlocking system puts off the motor at specimen failure. Machine meets requirement of IS 5075-1969.

  • 6 digit electronic counter instead of mechanical counter can be supplied at additional price.
  • Machine with maximum bending moment upto 400 Kg. cm can be offered on request.
Specifications
SPECIFICATIONS Mech.CS.FT
Max. bending moment (Kg. cm) 200
Bending moment adjustable (Kg.cm) 25 - 200
Ranges : 1 - Kg.cm II - Kg.cm 25- 125 125-200
Gripping dia of specimen (mm) 12
Testing dia of specimen (mm) 8
Rotating speed in RPM 4200
Accuracy of applied bending moment 1%
Mechanical Counter: No. of digits Multiplying factor 6 3
Power required in HP 0.5
Main Supply 3ph 440v 50hz
Overall size (mm) 1000LX500WX600 H
Weight (Kg) 120

FEATURES
  • Table model, no need of foundation.
  • Simple lever system for changing load.
  • Calibration in Nm available on request.
  • Light weight, Simple design, Compact Size.
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Computerised Brinell Image Analysis System

It is found that measuring Brinell indentations can result in measurement errors between operators. This B.I.A.S. can virtually eliminate operator influence on test result. -The B.I.A.S virtually eliminates operator influence.

With this handy instrument entire test sequence is simple. Place the scan hand on the work piece on 'Auto' in tool bar on computer screen. The B.I.A.S. automatically measures the diameter of indentation with resolution of 0.01mm and display Brinell value with diameter measurement. All data storage functions are automatically performed according to batch parameters. -Just place and click! Operating B.I.A.S is easy

An unlimited number of batches can be created each with its own test parameters and certificates. The operator can select test load and indenter size with arty name, address, certificate no. date batch no. and description, high and low limits for readings etc. The previous batches can be reopened for viewing and address change etc. -The B.I.A.S. can be configured to meet your needs

The B.I.A.S. has built in statistical capabilities with graph and certificate for report generation and printing. It includes frequency distribution and variation graphs.

The systems includes calibration and check facilities to calibrate the systems and for checking of calibration. This eliminates any systems error in measurement.

THE SOFTWARE

Facility for Auto / semi Auto / Manual modes of operation.Well managed database saves readings with respect to batch and certificate.Report generation in the form of certificate and graph as per customer requirements.Facility for calibration and check of calibration.

Specification :

The range of Measurement is from 1mm to 6 mm of diameter with Resolution of 0.01mm.

Applications :

To measure Brinell Hardness directly on machine where presently Brinell-Microscope is used. This avoids eye straining of operator on producing testing. In addition it gives far better repeated accuracy. High-low limits selections enables operator easy acceptance / rejection of components. Easy to transport anywhere and handy for use with easy setup.

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Rockwell Digital (Mech.CS.RAS(D)

We are counted amongst the leading manufacturers and suppliers of Rockwell Digital Hardness Testing Machine. We offer the premium quality Rockwell Digital that is made by using the advanced technology which ensures better performance and more precise readings.Click Here For More Details
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Mechanical Rockwell (Mech.CS.RAS)

We are counted amongst the leading manufacturers and suppliers of Mechanical Rockwell Hardness Testing Machine. We offer the premium quality Mechanical Rockwell that is made by using the advanced technology which ensures better performance and more precise readings.Click Here For More Details
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Mechanical Extensometer

Mechatronic Control System's range of Universal Testing Machines are widely appreciated in different industries for the following features:Wide range of standard and special accessories, including load stabilizer. Easy change from plain to threaded and screwed specimens.Motorised loading and unloading cycle.Large effective clearance between columns enables testing of standard specimens as well as structures.Simple controls for ease of operation.
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Horizontal Chain Rope Testing Machines

We offer premium quality Horizontal Chain Rope Testing Machines that is made keeping in mind the needs of the customers. It is made by the use of advanced technology that ensures its better functioning.

Model : Mech.CS.CR Features :
  • Real time graph & data processing with wide range of data entry owing to fully customized windows XP based software
  • Motor driven gear shaft for quick and effortless adjustment of test length to facilitate rapid fixing of test specimen High reading accuracy due to large size of dial.
  • Easy operation due to simple controls
  • Robust straining frame ensures extremely rigid construction
  • Safely devices for safe operation
  • The Horizontal Chain and Rope Tensile Testing Machine incorporate design features to enable high accuracy testing with economy, speed and versatility.
  • Loading accuracy:+/- 1 %
  • Fully automatic load & displacement digital panel
  • Wide range of standard and special accessories, including load stabilizer.
  • Large effective bed clearance enables testing of a wide range of specimens.
PRINCIPLE OF OPERATION :

The machine operates by hydraulic transmission of load from the test specimen to a separately housed load indicator. The ones which are prone to wear and damage due to shock on rupture of test pieces are replaced by the transmission of load through levers and knife-edges. Hydrostatically lubricated piston applies the load. A main cylinder pressure is transmitted in the control panel to the pressure cell housed that directly converts pressure into load. KN shows absolute load applied on the test specimen digitally and rotary encoder shows displacement to display load in electronic panel.

Machine Consists of :
  • Straining unit
  • Control panel
    • Power Pack
    • Hydraulics Controls
  • Load Displacement Indicator System
Special Accessories :
  • Load stabilizer
  • Extra long frames
  • Wide range of accessories offered on request at additional cost
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Mechanical Impact Testing Machine

Mechatronic Control System is the trusted Manufacturer and Supplier of Mechanical Impact Testing Machines. These Mechanical Impact Testing Machines are known for their high performance and efficient results in varied applications.

Model : Mech.CS.IT-30 Used for :
  • Testing the resistance of metal and its alloys to external impacts
  • Conducting IZOD & CHARPY Test
Confirm to following standards :
  • BS:131:PART 4-1972 (Amended 15 Aug. 1993)
  • BSEN : 10045 - 2 : 1993
Featured with :
  • Pendulum is mounted on antifriction bearings
  • Two starting positions :
    • Upper one for CHARPY
    • Lower one for IZOD Testing
  • Pendulum swing down to break the specimen
  • Energy absorbed in doing so is measured as the difference between the height of drop before rupture & height of raise after rapture of the test specimen and is read from the maximum pointer on the dial scale
  • CHARPY Testing Equipment :
    • CHARPY test piece rests on alloy steel supports anvils fitted on the base of the machine rigidly held in position by alien screws
    • End stopper is provided for quickly & accurately locating the test piece centrally between the supports
  • IZOD Testing Equipment :
    • IZOD test piece is clamped vertically in IZOD support anvils, fitted on the base of the machine
    • Support is provided with a machined vertical groove to suit the test piece size
    • Front clamp piece & alien screw enable clamping of the test piece in correct height with the help of IZOD setting gauge supplied
  • Controls of Pendulum :
    • Pendulum supported in the starting positions is by a self resetting latch
    • Release mechanism is operated by lever
    • Pendulum release latch is operated only when this lever is operated
  • Strikers & Supporters :
    • Strikers & one combined support available for fitting into the Pendulum & on to the base of the machine for IZOD, CHARPY test
    • Changing from one striker to another is achieved simply by fixing the new striker into its position

Technical Specifications :

ModelsMCS - IT 30MCS - IT 30 E
Maximum Capacity300 J/168 J300 J / 170 J
Minimum Scale Graduation2J0.5 J
Overall Size (Approx.)1.65 m (H)
1.1 m x 0.45 mx
1.65 m x 0.45 mx
1.65 m (H)
Net Weight (Approx.)375 Kg.375 Kg.


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Universal Testing Machine - Mechanical - Mech.CS.UTM

  • 1 Measuring Range
  • 0 to 3 mm 2
  • Least Count 1/100 mm
  • 3 Gauge Length (Adjustable)
  • 30 to 120 mm 4
  • Thickness or diameter 1 to 20 mm
  • 5 Net Weight
Features

Mechatronic Control System's range of Universal Testing Machines are widely appreciated in different industries for the following features:

  • Loading accuracy as high as 1%.
  • Training roll autographic recorder supplied as standard to enable study of the behavior of materials.
  • High reading accuracy due to large size and design of dial.
  • Wide range of standard and special accessories, including load stabilizer. Easy change from plain to threaded and screwed specimens.
  • Motorised loading and unloading cycle.
  • Large effective clearance between columns enables testing of standard specimens as well as structures.
  • Simple controls for ease of operation.
  • Safe operation ensured by means of safety devices.
  • Fully enclosed and protected pendulum.
Principle of Operations

Operation of the machine is by hydraulic transmission of load from the test specimen to a separately housed load indicator. The system is ideal since it replaces transmission of load : through levers and knife edges, which are prone to wear and damage due to shock on rupture of test pieces. Load is applied by a hydrostatically lubricated ram. Main cylinder pressure is transmitted to the cylinder of the pendulum dynamometer system housed in the control panel. The cylinder of the dynamometer is also of self - lubricating design. The load transmitted to the cylinder of the dynamometer is transferred through a leverage to the pendulum. Displacement of the pendulum actuates the rack and pinion mechanism which operates the load indicator pointer and the autographic recorder. The deflection of the pendulum represent the absolute load applied on the test specimen. Return movement of the pendulum is effectively damped to absorb energy in the event of sudden breakage of the specimen.

Machine consists of:

Straining Unit Control Panel Power Pack Hydraulic Controls Load Indicator System Automatic Continuous Roll Load - Elongation Recorder

Technical Data

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Universal Testing Machine - Computerised - Mech.CS.UTE

  • 1 Gauge Length
  • 25 mm & 50 mm 2
  • Maximum Extension 2 mm
  • 3 Resolution
  • 1 micron 4
  • Specimen Diameter 0.5 to 30 mm
  • 5 Specimen Thickness
  • up to 30 mm 6
  • Specimen Width up to 30 mm
Application

Mechatronic Control Systemis a prominent manufacturer ofUniversal Testing Machinewhich is available in electronic and computerized functioning. This machine is used to test the tensile and compressive properties of material. The reason Universal Testing machine is named so because it can perform all the tests right fromcompression, bendingto tension and examine the material in all mechanical properties. We offer these in grade of 10T, 20T, 40T, 60T and 100T.

Accuracy & Calibration

All Mechatronic Control System'sUniversal Testing Machinesare closely controlled for sensitivity, accuracy and calibration during every stage of manufacture. Every Machine is then calibrated over each of its measuring ranges in accordance with the procedure laid down in British Standards 1610: 1964 and IS: 1828-1975. Mechatronic Control System's Universal Testing Machines Comply with grade "A" of BS : 1610 : 1964 and grade 1.0 of IS -1828-1975 An accuracy of + 1 % is guaranteed from 20% of the load range selected to full load. Bellow 20% of the selected range, the maximum permissible error is 0.2% of the full reading.

Principle of Operations

Operation of the universal testing machine is by hydraulic transmission of load from the test specimen to a separately housed load indicator. The system is ideal since it replaces transmission of load : through levers and knife edges, which are prone to wear and damage due to shock on rupture of test pieces. Load is applied by a hydrostatically lubricated ram. Main cylinder pressure is transmitted to the cylinder of the pendulum dynamometer system housed in the control panel. The cylinder of the dynamometer is also of self - lubricating design. The load transmitted to the cylinder of the dynamometer is transferred through a leverage to the pendulum. Displacement of the pendulum actuates the rack and pinion mechanism which operates the load indicator pointer and the autographic recorder. The deflection of the pendulum represent the absolute load applied on the test specimen. Return movement of the pendulum is effectively damped to absorb energy in the event of sudden breakage of the specimen.

Machine consists of:

Straining Unit Control Panel Power Pack Hydraulic Controls Load Indicator System Automatic Continuous Roll Load - Elongation Recorder

Electronic Extensometer

Mechatronic Control System offerselectronic extensometerEE 1 to measure material extension with a resolution of one micron. Strain gauge type extensometer to be used up to elastic limit to determine important parameters like 0.1%, 0.2% proof stress and Young's Modulus.

Technical Data

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Tensile Testing Machine - Computerised

Mechatronic Control System is engaged in manufacturing Tensile Testing Machines in the range of 2T, 2.5T and 5T. Tensile testing machines are available in mechanical, electronic & computerized format and are suited for studying mechanical behavior of different material such as metals, polymers and elastomers. Mechatronic Control System manufacture TNE series machines tat are electro mechanical screw driven machines with precision screw and column construction. Tensile testing machine can be availed in variable speed drives and tow options. The model most preferred by our clients is the acme-threaded screw with DC motor drive and ball lead screw with servo drive.

TNE SERIES

TNEseries machines are available with following options Depending upon test requirements and budget, best combination can be selected.

DRIVE - SD:Drive dd is with DC motor with thyrister drive to give speed ratio As per sample std. Requirement.

DRIVE - SD:Drive SD is with servo motor & PWM transister drive to give speed ratio As per sample std. Requirement.

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Mech CS VM50 Vickers Testing Machine

Mechatronic Control Systems Vickers Hardness Tester is simple & accurate in design. It is suitable for measuring the hardness of precision metallic parts with wide testing range from soft to hard & their accurate results are widely acclaimed. These testers strictly conform to 15:1754-1968.

Features
  • Tiny indentation allows testing of a precision finished parts.
  • Thin sheet metal are perfectly tested. Because applied load is very small.
  • Motorized loading and unloading cycle.
  • Built-in projection screen to get accurate results.
  • Same hardness number is obtained on the same specimen, regardless of the load applied.
  • Wide testing range, from soft metal such as lead, Upto the hardest, like hardened steel.
Example

Applied objective with 70x magnification Length of diagonal of indentation 742 micron = 0.742

Technical Data
Test Loads 5, 10, 20, 30, 50kg.
Magnification of optical projection 70X
Max. Test Height (mm.) 200
Scale least count(mm.) 0.001
Depth of throat (mm. 133
Dimensions of Machine (mm.) L585xW290xH860
Weight (Approx) 73kg.
Power Supply 220V AC, 50 Hz, 1-Phase
Standard Accessories
01 Standard Test Block 1 pc.
02 Diamond Penetrator 1 pc.
03 Weights 1 set.
04 Flat Anvil 1 pc.
05 Vee-type Anvil (Small and Big) 1 pc. each
06 Spanners 1 pc.
07 Electric cord 1 pc.
08 Instruction Manual

1 book

Construction

To accommodate the high precision loading system & an optical projection screen, the machine frame is designed sturdy. Specimen is placed on a testing table. The test cycle is fully automatic. The accurate load is applied on a diamond penetrator by means of a lever & weights. The load is removed automatically after a specific lapse of time. The objective is indexed with the test piece & the diamond indentation is projected on the measuring screen. The diagonals of the indentation can be measured by means of the micrometer screw of the projection screen.

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Computerised - VM 50 Vickers Testing Machine

Features
  • Fully Computerised (PC Based) Vickers Hardness Machine.
  • Direct and accurate measurement of Vickers Hardness Number using "State of Art" image processing technology.
  • High accuracy and repeatability of measurement at all loads.
  • Faster measurement yielding to higher productivity.
  • Motorised loading and unloading cycle.
  • Small loads allow testing of thin sheet metals.
  • 'Wide testing range': from soft metal such as lead up to medium hardened steels.
  • Small size of indentation makes it a non-destructive testing on finished components.
  • Advanced Window 95/NT based software.
Latest GUI Features
  • Online indentation setting and focusing on PC monitor.
  • User-friendly software with all help file and Window Features.
  • Advance image processing: Algorithms implemented for precise calculation of hardness numbers with various options to cover all ranges of specimen
PC requirements
  • Can be connected to Laptop or Desktop PC. Easy to carry anywhere and handy for use with easy setup.
  • Minimum Petnium-II with 64 MB RAM.
  • Windows 98 Operating System. (PC not included in standard scope of supply.)
  • One USB 2.0 and one RS232 (serial) interface (9 pin) is required and it is recommended for Laptop to use external USB to serial converter for RS232 interface
SPECIFICATIONS UNIT Mech.CS.VM50PC
Total Lands kg. 5, 10, 20, 30 & 50
Max. Testing Height mm 200
Scale least count mm 0.001
Throat Depth mm 135
Machine Dimensions (Approx.) mm L 585 x W 290 x H 860
Net Weight (Approx.) kg. 70
Power Supply 220 V, 50 Hz, 1 Phase

Batch file Processing

Option for data/storage and reports generation.

Statistical Evaluation

Software for calculating standard deviation, mode medium, histogram etc.

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Brinell Hardness Testing Machine - Model Mech.CS.B3000(O)

Model Mech.CS.B3000(O)

Basic machine design and operation similar to B-3000(H). In addition, an 'Optical Device' with 14x magnification provided in front to project dia of ball impression on glass screen with a micrometer measuring system with 0.01 mm accuracy. The indentor swivels and projects dia of ball impression immediately after unloading operation which avoids additional time for measurement of ball impression. This gives real rockwell number on production testing.

Mechatronic Control System Hardness TestersModel B-3000(H), (O) & (J) are precision engineered to IS:2281- 1968, BS:240 and ASTM:E10. However B-3000(H), (O), (J) are most suitable for production testing. These machines are designed to measure hardness of casting, forgings, other metals and alloys of all kinds, hard or soft, whether flat, round or irregular in shape.

Available Models:

Regular Computerized MachineSemi-automatic operationFully Automatic Machine means loading / unloading and results will get automatically.

The software:

Facility for Auto / semi Auto / Manual modes of operation.Well managed database saves readings w.r.t. batch.Facility for calibration and check of calibration.

Applications:

To measure rockwell Hardness directly on machine where presently rockwell-Microscope is used. This avoids eye straining of operator on producing testing. In addition it gives far better repeated accuracy. High-low limits selections enables operator easy acceptance / rejection of components.Can be connected to Laptop or Desktop PC. Easy to carry anywhere and handy for use with easy setup.

Scope of Supply

Machine containing CCD Camera, optics and illumination systems with connecting cable.External Video capture with USB 2 connectivity and driver software.Rockwell Impression Measurement System (B.I.M.S.) software.PC or LAPTOP and windows XP operating systems is to be procured by customer.One USB 2.0 and one RS232 (serial) interface (9 pin) is required and it is recommended for Laptop to use external USB to serial converter for RS232 interface.

Calibration Facility

The systems includes calibration and check facilities to calibrate the systems and for checking of calibration. This eliminates any system error in measurement.

Specification

The range of Measurement is from 1 mm to 6 mm of diameter with Resolution of 0.01 mm.

Technical Data
SPECIFICATIONS UNIT Mech.CS.B3000(O)
Loads 200 500 to 3000 in stages of 250
Initial Load kgf Nil
Max. Testing Height mm 380
Depth of Throat mm 200
Max. Depth of elevating screw below base mm 180
Size of Base mm 370x670
Machine Height mm 1185
Net Weight (Approx.) kg. 500
Drive Motor HP 0.33-415v/p
Standard Accessories
MODEL SE B-3000 O
Testing table 200 mm 1 pc
Testing table Y groove 70 mm 1 pc
Ball Holder 5 mm 1 pc
Ball Holder 10 mm 1 pc
Test Block HB - 5/750 1 pc
Test Block HB - 10/3000 1 pc
rockwell Microscope Nil
Allen Spanner 4 pes
Instruction Manual 1 book
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Brinell Hardness Testing Machine - Model Mech.CS.B3000(H)

Machine designed with a hydraulic power pack and control circuits for effortless loading unloading operations. A dial gauge in front measures depth of ball penetration. This facilitates production testing within tolerance limits by compression method

Mechatronic Control System Hardness TestersModel B-3000(H), (O) & (J) are precision engineered to IS:2281- 1968, BS:240 and ASTM:E10. However B-3000(H), (O), (J) are most suitable for production testing. These machines are designed to measure hardness of casting, forgings, other metals and alloys of all kinds, hard or soft, whether flat, round or irregular in shape.

Technical Data
SPECIFICATIONS UNIT Mech.CS.B3000(H)
Loads 200 500 to 3000 in stages of 250
Initial Load kgf 250
Max. Testing Height mm 410
Depth of Throat mm 200
Max. Depth of elevating screw below base mm 180
Size of Base mm 370 x 670
Machine Height mm 1127
Net Weight (Approx.) kg. 450
Drive Motor HP 0.33-415v/p
Standard Accessories
MODEL SE B-3000 H
Testing table 200 mm 1 pc
Testing table Y groove 70 mm 1 pc
Ball Holder 5 mm 1 pc
Ball Holder 10 mm 1 pc
Test Block HB - 5/750 1 pc
Test Block HB - 10/3000 1 pc
rockwell Microscope 1 pc
Allen Spanner 7 pcs
Instruction Manual 1 book
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Rockwell Hardness Testing Machine - Mech.CS.RAS

Features

Mechatronic Control System Hardness Testers Models SE RAS, SE RASM, SE RAB-1, SE RAB-250, SE TWIN are manually operated. All these models are suitable for testing hardness of metals & alloys of all kinds hard or soft, whether flat, round or irregular in shape. These testers are simple in design & easy to operate, yet sensitive & accurate. Various models from the wide range are suitable for Engg. Colleges, laboratories, toolroom, inspection departments, factories etc. These testers strictly conform to IS: 3804-1988, BS: 891 parts 1&2, ASTM:E18 for Rockwell Test, IS: 2281-1983, BS: 240, ASTM:E10 for rockwell Test & IS: 5073-1988, ASTM:E18 for Rockwell Superficial Test.

MODEL :Mech.CS.RAS:Automatic load selection with automatic zero setting dial gauge. Manual Operation.

MODEL :Mech.CS.RASM:Similar to 'Mech.CS.RAS1 but motorised model. Semiautomatic operation for production testing. Drive motor single phase 230V 50 cycles.

ROCKWELL/rockwell COMBINED SYSTEM MODEL

Mech.CS. RAB-1:Automatic load selection with automatic zero setting dial gauge. Facility for rockwell Tests with 187.5 kgf. load with 2.5 mm ball indentor, additional load 250 kgf. with 5 mm ball Indentor for testing hardness of non- ferrous metals. Manual Operation.

MODEL :Mech.CS. RAB-250:Similar to 'Mech.CS.RAB-11 but bigger capacity Diamond Holder is guided in a set of two bail cage, which enables testing of small pins having dia. less than 6 mm (upto 3mni dia)

ROCKWELL/ROCKWELL SUPERFICIAL COMBINED SYSTEM

MODEL :Mech.CS.TWIN:Manual load selection with automatic zero setting dial gauge. Manual Operation. Diamond Holder is guided in a set of two ball cage, which enables testing of small pins having dia. less than 6 mm. (upto 3 mm dia.)

SERIES RASN:

Rockwell & Rockwell superficial tests consists of forcing an indentor (Diamond or Ball) into the surface of a test piece in two steps i.e. first with preliminary test force and thereafter with additional test force & the measuring depth of indentation after removal of additional test force (Remaining preliminary test force active) for measurement or hardness value. OPERATION : For Rockwell & Rockwell Superficial

OPERATION :For Rockwell & Rockwell Superficial Test :

In case of 'RASN' series machines for Rockwell or Rockwell Superficial Test a preliminary test force in first applied & then indicator is automatically set for zero. Quickly thereafter & additional test force is applied without removing the preliminary test force. When the penetration is stabilized, the additional test force is removed & the hardness number is shown directly on the indicator.

For rockwell Test

The operation is exactly same as above. However, the diameter of impression is measured out side of machine by rockwell microscope. rockwell Hardness number is found out by referring corresponding hardness tables showing hardness number against di. of indentation for specified ball diameter and test force.

MODEL RASN
  • Suitable for Rockwell Tests.
  • Manual operated.
  • Priliminary Test Force - 98.7N (10 kgf.)
  • Additional Test Force - 490.3, 882.6, 1373N (50, 90, 140 kgf.)
  • Total Test Force - 588.4, 980.7, 1471N (60, 100, 150 kgf.)
  • Test Force selection by external dialing.
  • Auto zero setting dial gauge.
Rockwell cum rockwell Tester: Model RASN (B):

  • Same as RASN above in additional
  • Additional Test Force - 1471, 2354N (177.5, 240 kgf.)
  • Total Test Force - 1839, 2452N (187.5, 250 kgf.)
MODEL RASN (M)

  • Suitable for Rockwell Tests.
  • Motorised for automatic operation cycle (load / dwell / unload)
  • Additional Test Force - 490.3, 882.6, 1373N (50, 90, 140 kgf.)
  • Total Test Force - 588.4, 980.7, 1471N (60, 100, 150 kgf.)
  • Test Force selection by external dialing. Auto zero setting dial gauge.
MODEL RASN (E) : (DIGITAL)

Mechatronic Control Systems Hardness Testers Models RAS, This models is suitable for testing hardness of metals & alloys of all kinds hard or soft, whether flat, round or irregular in shape. These testers are simple in design & easy to operate, yet sensitive & accurate. Various models from the wide range are suitable for Engg. Colleges, laboratories, tool room, inspection departments, factories etc. These testers strictly conform to IS: 3804-1988, BS: 891 parts 1&2, ASTM:E18 for Rockwell Test, IS: 2281-1983, BS: 240, ASTM:E10 for Rockwell Test & IS: 5073-1988, ASTM:E18 for Rockwell Superficial Test.

MODEL : RASAutomatic load selection with automatic zero setting dial gauge. Manual Operation.

TECHNICAL DATA

MODEL UNIT Mech.CS.RAS Mech.CS.RASM Mech.CS. RAB-1 Mech.CS. RAB-250 Mech.CS.TWIN
Loads Kgf. 60,100, 60, 100, 60,100, 150, 60, 100,150, 15, 30,45, (Rockwell
    150. 150. 187.5, 250. 187.5, 250 Superficial) 60,100,150 (Rockwell)
Initial Load Kgf. 10 10 10 10 3(Rockwell Superficial) & 10 (Rockwell)
Max. Test Height mm. 230 230 230 295 295
Depth of Throat mm. 133 133 133 150 150
Max. Depth of elevating mm. 240 240 240 310 310
screw below base
Size of Base (Approx) mm. 171x423 171x423 171x423 210x470 210x470
Machine Height mm. 635 635 635 845 845
Net. Weight (Approx) Kg. 75Kg. 75 Kg. 75 Kg. 137 Kg 126 Kg.
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Portable Hardness Testing Machine - Mech.CS.PHTM

Portable Rockwell Hardness Tester is developed to meet the demands of a light weight instrument which can be used to carry out by a universally recognized method of hardness testing.

Rockwell Method

This hardness tester can be used in variety of applications and is readily adjustable to a wide range of sizes and shapes which are difficult to test in a standard table model hardness tester.The machine as designed for carrying out Rockwell tests comparable to table model hardness tester because, the basic things, such as shape of penetration, measurement and loads are same in both systems.

01 Upper clamp
02 Lower clamp
03 Support anvil
04 Adjusting screws
05 Knurled Knob
06 Penetrator
07 Penetrator tightening screw
08 Weight bar
09 Loading Screw
10 Handle
11 Loading dial indicator
12 Indicator seat support
13 Indicator seat
14 Penetration measuring indict

The above photograph gives the general arrangement of the hardness tester.The system carries a weight bar (8) pivoted at central point. When the load is applied by the loading screw (9), at one end of this weigh bar, it is deflected and the other end of this bar carrying penetrator forces down into the test specimen. This deflection of weight bar which is proportional to the applied load is indication of the loading dial indicator (11). Besides this loading dial indicator, there is one penetration measuring indicator(14) which measures the actual penetration of the penetrator into the test specimen. The hardness value of the specimen is read directly on this indicator.The frame carries two adjusting screws and gear train. By rotating the knurled knob the distance between the penetrator and the support-anvil can be adjusted.

Method of Test

Select proper penetrator (6) depending upon the material to be tested.Take precaution so thet the penetrator does not project beyond the Upper clamp (1). For this, the loading screw (9) should be sufficiently taken back.Place the test specimen securely on suitable anvil (3)Clamp test specimen firmly between upper clamp (1) and support anvil (3) by rotating the knurled knob (5) on the lower clamp (2). DO NOT APPLY EXTRA PRESSURE.CHECK ZERO SETTING LOAD INDICATOR (11). Rotate bezel to bring pointer over small black dot for zero load.Apply 10 kgf (98.07 N). major load screw (9) in clockwise direction such that the pointer on the load indenter (11) comes on set position.Check zero setting of penetrator indicator (14). Rotate bezel to bring pointer to O on the black scale.For C scale use diamond penetrator against load of 150 kgf (1471 N) and for A scale use same diamond penetrator against a load of 60 kgf (588.4 N). For B scale use 1/16 ball penetrator against a load of 100 kgf (980.7 N).Take off major load by turning the loading screw in anticlockwise direction, such that only minor load of 10 kgf. (98.07) remains in action (pointer back to set position).Hardness value in Rockwell scale is directly indicated on the penetrator indicator (14). Read of number on black scale is diamond penetrator. Read off number on red scale is ball penetratorRelease load completely by taking back the loading screw (9)Turn the knurled knob (5) in anticlockwise direction to loosen clamp and thus the test specimen

Specification
Maximum test height 110 mm
Throat capacity 55 mm
Accessories:

Flat Anvil 1 No.'V' Anvil 1 No.Test Blocks 2 Nos.1/16" Ball penetrator 1 No.

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Impact Testing Machine - Mechanical - Mech.CS.IT30

Mechatronic Control Systemis one of the leading manufacturer and exporter of Impact Testing Machines. We design and build different models of impact testing machines with utmost precision, with the help of state of the art technology.Impact testing machineis used to test the resistance of metal & alloys to external impacts.

GENERAL DESCRIPTION

ThePendulum Impact TesterModel MCS-IT 30 is designed for conduction Izod & Charpy Test. The test methods confirm to BS:131:PART 4-1972 (Amended 15 Aug. 1993) & BSEN: 10045 - 2 : 1993.

The Pendulum is mounted on antifriction bearings. It has two starting positions, the upper one for Charpy and the lower one for Izod testing. On release, the Pendulum swing down to break the specimen and the energy absorbed in doing so is measured as the difference between the height of drop before rupture & height of raise after repture of the test specimenn and is read from the maximum pointer on the dail scale.

Charpy Test

TheCharpy testpiece rests on alloy steel supports anvils fitted on the base of the machine rigidly held in position by alien screws. End stopper is provided for quickly & accurately locating the test piece centrally between the supports.

Izod Test

TheIzod testpiece is clamped vertically in Izod support anvils, fitted on the base of the machine. The support is provided with a machined vertical groove to suit the test piece size. The front clamp piece & alien screw enable clamping of the test piece in correct height with the help of Izod setting gauge supplied.

Controls of Pendulum

The Pendulum supported in the starting positions is by a self resetting latch. The release mechanism is operated by lever. The Pendulum release latch is operated only when this lever is operated.

Strikers & Supporters

There are strikers & one combined support available for fitting into the Pendulum & on to the base of the machine for Izod, Charpy test. Changing from one striker to another is achieved simply by fixing the new striker into its position.

SPECIFICATIONS Mech.CS.IT30 Mech.CS.DIT30
Maximum Capacity 300 J/168 J 300 J / 170 J
Minimum Scale Graduation 2J 0.5 J
Overall Size (Approx.) 1.65 m (H) 1.65 m x 0.45 mx
1.1 m x 0.45 mx 1.65 m (H)
Net Weight (Approx.) 375 Kg. 375 Kg.

Optional Accessories:
  • Caliper gauge for checking V notch for Izod & Charpy as per BS:131 :PART 1, 2, 3
  • Depth notch gauge including V & U notch, angle & radius.
  • Self centering tong.
  • V - notchmilling cutter.
  • U - notchmilling cutter
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Digital Impact Testing Machine - Mech.CS.DIT30

GENERAL DESCRIPTION

Thependulum impact testermodel Mech.CS.-IT30 is designed for conducting izod, Charpy test. The test methods confirm toBS : 131 : part 4-1972 (amended 15 Aug. 1993)BSEN : 10045-2 : 1993 & ASTM : E-23-94a.The Pendulum is mounted on antifriction bearings. It has two starting positions, the upper one for Charpy & the lower one for izod testing. On release, the pendulum swings down to brake the specimen and the energy absorbed in doing so is measured as the difference between the height of drop before rupture and the height of rise after rupture of the test specimen and is read from the maximum pointer position on the dial scale.(It is read on Digital Panel in case of digital models)

Controls of Pendulum:

The Pendulum supports in the starting positions is by a self resetting latch. The release mechanism is operated by lever. The pendulum release latch is operated only when this lever is operated

Strikers & Supports:

There are two strikers and one combined support available for lifting in to the pendulum and on to the base of the machine for Izod., Charpy test, Changing from one striker to another is achieved simply by fixing the new striker into it's position.

Charpy Test

TheCharpy testpiece rests on alloy support anvils, fitted on the base of the machine rigidly held in position by Allen screws. End stopper is provided for quickly and accurately locating the test piece centrally between the supports.

Izod Test

The Izod test is clamped vertically in Izod support fitted on the base of the machine. The support is provided with a machined vertical groove to suit the test piece size. The front clamp piece and the Allen screw enable clamping of the test piece in correct height with the help of Izod setting gauge supplied.

OPTIONAL ACCESSORIES
  • Caliper gauge for checking V notch for Izod & Charpy.
  • Templates for checking 10 x 10 mm cross section of Izod / Charpy test specimen
  • Depth notch gauge including V & U notch gauges for checking depth blow V/U notch, angle and radius.
  • Self centering tong for quick and accurate setting of Charpy test specimen.
  • 'V' notch milling cutter
  • 'U' notch milling cutter
MODELS Mech.CS.DIT30
Maximum Capacity 300 J/170 J
Minimum Scale Graduation 0.5J
Overall Size (Approx.) 1.32m x 0.45 m x 1.05m (H)
Net Weight (Approx.) 375 Kg.
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Digital Impact Testing Machine - Mech.CS.DITASTM

General Description:

The pendulum Impact Tester Model Mech.CS.DITASTM is designed for conducting izod, Charpy test. The test methods confirm to BS : 131 : part 4-1972 (amended 15 Aug. 1993)BSEN : 10045-2 : 1993 & ASTM : E-23-94a.The Pendulum is mounted on antifriction bearings. It has two starting positions, the upper one for Charpy & the lower one for izod testing. On release, the pendulum swings down to brake the specimen and the energy absorbed in doing so is measured as the difference between the height of drop before rupture and the height of rise after rupture of the test specimen and is read from the maximum pointer position on the dial scale.(It is read on Digital Panel in case of digital models)

Controls of Pendulum:

The Pendulum supports in the starting positions is by a self resetting latch. The release mechanism is operated by lever. The pendulum release latch is operated only when this lever is operated

Strikers & Supports:

There are two strikers and one combined support available for lifting in to the pendulum and on to the base of the machine for Izod., Charpy test, Changing from one striker to another is achieved simply by fixing the new striker into it's position.

CHARPY TEST:

The Charpy test piece rests on alloy support anvils, fitted on the base of the machine rigidly held in position by Allen screws. End stopper is provided for quickly and accurately locating the test piece centrally between the supports.

MODEL Mech.CS.DITASTM

This impact tester offered with 300J energy exclusively for Charpy test confirming to ASTM- E-23. This machine is geometrically checked in the works to the more stringent requirements of the American standard. The accuracy of the machine is then verified by PROOF TEST by testing standard test specimens supplied the NIST, USA. All two sets of the five specimen must agree with the normal values within certain tolerance specified.

OPTIONAL ACCESSORIES
  • Caliper gauge for checking V notch for Izod & Charpy.
  • Templates for checking 10 x 10 mm cross section of Izod / Charpy test specimen
  • Depth notch gauge including V & U notch gauges for checking depth blow V/U notch, angle and radius.
  • Self centering tong for quick and accurate setting of Charpy test specimen.
  • 'V' notch milling cutter
  • 'U' notch milling cutter
Model Mech.CS.DITASTM
Maximum capacity 300J
Min ScaleGraduation 2J
Overall Size(Appx) 1.4m x 0.5 m x 1.9m (H)
Net Weight(Appx) 450 kg
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Torsion Testing Machine - Mech.CS.TT

FEATURES

  • Suitable for Torsion and Twist test on various metal rods and flats.
  • Torque Measurement by pendulum dynamometer system.
  • Auto torque selector to adjust torque ranges.
  • Geared motor to apply torque to specimen through gearbox.
  • Autographic recorder for relation between torque and angle of twist.
  • Accuracy + 1 % of the true torque

TECHNICAL DATA
SPECIFICATIONS Mech.CS - TT 10 Mech.CS - TT 20 Mech.CS - TT 50
Max. Torque Capacity (Nm) 100 200 500
Torque Range (Nm) 20, 50, 100 50, 100, 200 50, 100, 250, 500
Nos. of Division on dial 500 500 500
Test speed and direction 1.5 RPM Reverse 1.5 RPM Reverse 1.5 RPM Reverse
Clearance between grips (mm) 0-400 0-450 0-500
Grips for square bar (mm) 3-6 6-9 9- 12 7- 10 10- 15 15-20 10- 17 17-24 24-30

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Mechanical Universal Testing Machine

Mechatronic Control System is well-known for the manufacturing and supplying of Mechanical Universal Testing Machines. The hassle free functioning of these Mechanical Universal Testing Machines has raised their demand among the clients.

Model : Mech.CS.UTM Features :
  • Loading accuracy as high as 1%
  • Motorized loading and unloading cycle
  • Simple controls for ease of operation
  • Safe operation ensured by means of safety devices
  • Fully enclosed and protected pendulum
  • High reading accuracy due to large size and design of dial
  • Easy change from plain to threaded and screwed specimens
  • Training roll autographic recorder supplied as standard to enable study of the behavior of materials
  • Large effective clearance between columns enables testing of standard specimens as well as structures
  • Wide range of standard and special accessories, including load stabilizer
Attributes :
  • High performance
  • Non corrosive
  • Efficient results
  • Saves time
  • Easy to operate
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Beinell Computerized (Mech.CS.B-3000(PC)

We offer Beinell Computerized Hardness Testing Machine that works in a most accurate manner. It has advanced software ensuring the high performance and precise readings. It works in three modes: Automatic, Semi Automatic and Manual.Click Here For More Details
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Beinell Optical (Mech.CS.B-3000(O)

We are the leading manufacturer and supplier of Beinell Optical Hardness Testing Machine that is an ideal device for measuring the production capacity. It measures the hardness of various materials in the most accurate manner.Click Here For More Details
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Computerized Vickers (Mech.CS.VM-50(PC)

Mechatronic Control Systems Computerized Vickers Hardness Tester is simple & accurate in design. It is suitable for measuring the hardness of precision metallic parts with wide testing range from soft to hard & their accurate results are widely acclaimed. These testers strictly conform to 15:1754-1968.Click Here For More Details
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Beinell Manual (J) (Mech.CS.B-3000(J)

We manufacture Beinell Manual (J) Hardness Testing Machine that is an ideal machine to testing the batch quantities. It is a precision made device that provides the most accurate readings.Click Here For More Details
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Vickers Standard (Mech.CS.VM-50)

Our Vickers Standard Hardness Testing Machine is made using the advanced technology that ensures its premium quality. In our product, the machine frame is designed sturdy in order to accommodate the high precision loading system. Click Here For more Details
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Beinell Motorized (H) (Mech.CS.B-3000(H)

The Beinell Motorized (H), manufactured by us is an ideal Hardness Testing Machine, that is designed with hydraulic power pack and closed circuits that facilitates effortless loading and unloading operations.Click Here For More Details
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  • Prashant S Gavali & Mr. Rajendra B Kanawade (Mechatronic Control System)
  • 21/1943, Shirgave Building, Near National High School, Jawahar Nagar, Distt: Kolhapur, Ichalkaranji, Maharashtra - 416115
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