Stud welding

Listing ID #3665255

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Supply Type Manufacturer, Exporter, Supplier

Preferred Buyer From : All over the world

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Product Details

The stud and the ceramic ferrule is loaded into the stud-welding gun. The gun is positioned on the work piece. After gun triggering the stud lifts by producing pilot-arc approx. 1 to 4 mm from the work piece. The lifting way depends on the diameter. Afterwards the main arc is started. The stud front-surface and the work-piece surface in the area of the ceramic ferrule becomes molten. The ceramic ferrule limits the arc area. After an infinitely variable adjustable weld time the stud is pressed by feather pressure in the molten metal and the main current is switched off. After removing the gun from the welded stud, also the ceramic ferrule has to be removed. As a weld result you see a homogeneous connection with calibrated welding fillet.
Besides drawn-arc welding with ceramic ferrule, shielding gas can be also used as a weld-pool protection. The horizontal weld position should be preferred, because there is no ceramic ferrule to hold the molten metal in position.

Company Details

The pursuit of excellence has been a constant endeavour at mechelonic engineers pvt ltd. The company has carved for itself a special niche as a complete solution provider in the field of resistance welding.
The success of mepl is attributed to the constant updating of technology, a firm commitment to continuous R&D, and a strong team that believes in itself and the company they are part of.
Today mechelonic engineers boasts the widest range of range of products and services in the Indian Market. Or, as we like to say, "Bigger, Better, Faster and More" Welding Solutions than anyone else.
Besides the design and manufacture of standard resistance welding machines, mepl also builds a large number of dedicated, sophisticated, special purpose machines for high speed production; engineers custom solutions for special welding lines; undertakes the execution of turnkey projects and provides service backup for large welding plants.
The Poduct Range Includes -
• Standard and Special Purpose Machines in 1Ø AC and 3Ø DC execution
• CMOS IC and Micro-processor based Solid State
• Weld Controllers • Welding Fixtures
• Allied Machines for complete welding lines
Mechelonic engineers' range of machines comprises of three product lines -
General Line : This line consists of standard and special purpose machines designed to meet the welding needs of most industries like Automobile, White Goods, Aerospace/Aviation, Electrical Switchgear, Semiconductor, Steel Mill and Metal Furniture Manufacturing. This line includes Spot, Projection, Seam and Flash Butt Welders, Metal Gathering Machines, Resistance Heating Machines, Resistance Solidification/Brazing Machines, Capacitor Discharge Projection Welders, Capacitor Discharge Stud Welders, Strip Seam Welders, Portable Spot Welders etc.
Container Line : This line caters exclusively to the metal container industry. The range includes Medium Speed and High Speed Automatic Side Seam Welders (Bodymakers), Semi-automatic Side Seam Welders, Stretch Formers, Paneling Machines, Beading Machines, Roll Formers, Ear Lug Welders, Handle Welders, Conical Expanders and other allied machines.
Rail Welding Line : This line has been developed to meet the stringent standards required for the manufacture of continuous welded railway tracks. The range consists of Rail Flash Butt Welders, Weld Flash Strippers, Weld Data Recorders, Rail Straightening Presses and Rail Grinding Machines. The pursuit of excellence has been a constant endeavour at mechelonic engineers pvt ltd. The company has carved for itself a special niche as a complete solution provider in the field of resistance welding. A significant part of mechelonic engineers' revenue is due to export of its products and services. mechelonic engineers machines can be found all over the world. Some countries/regions that we have had the pleasure to work in are USA, Autralia, Belgium, Germany, The Middle East, South and South East Asia, Eastern and Southern Africa