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We are leaders in the market for providing best range of Sdi Kit, Catridge Housing Z-Line, Cross Flow Filtration System, CMDF Filter and Constant Pressure Kit

Sdi Kit

MICROFILT provide a SDI test kit is to assess the extent of suspended particulate (solids and colloidal) contamination in water & can be applied in process solutions also. A SLIT DENSITY INDEX (SDI), also referred to as Fouling Index. Although most systems have some pre-treatment these fine particles are responsible for the fouling of reverse osmosis membranes. In order to measure the degree of this fouling problem, a concept called Silt Density Index is used. High Index waters are measure of dirty, and contaminated, low index waters are clean and indicate suitability for the process. The SDI of the feed water is directly related to the filtration costs.

MICROFILT SDI Kit consist of:

  • Inexpensive flow control kit.
  • Calibration and shutdown are made much easier by using a valve to control the water flow.
  • Pack of 25 membrane.
  • Required Instruments, valves etc.
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Catridge Housing Z-Line

  • Wetted part SS316/SS316L/SS304*/Hastelloy/HALAR/PP/ETFE/PVDF/PFA for corrosive liquid
  • Non-Wetted part SS304
  • Elastomer Silicon/PTFE/EPDM/Viton

Z Line housings have been designed for general purpose & cost effective filtration for industrial utility application. All housings are manufactured using corrosion resistant SS 316L or SS 304 grade steel other MOC is available as customer required. Housings are designed to accommodate 3 multiple rounds of cartridges with lengths varying from 10 to 40 and provides flexibility over a wide range of flow rates with minimal pressure drop. Housings can accommodate a multiple rounds of filter cartridges of 10", 20", 30" or 40" inches long. All gaskets and polymers compounded as per USFDA approved polymers.

Features

All wetted parts with customized MOC & Customized finish.

All housings with complete documentation which meets CGMP & FDA compliance.

Due to High grade surface finish low bacterial/particle adhesion & easy of cleanability is possible.

Optional Jacketing with thermostat feature it maintain temperature above condensation temperature.

Quick opening and closing of the dome hence less labor required.

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Cross Flow Filtration System

  • Max. Operating Pressure 7 kg/cm 2**
  • Max Operating Temperature 1500C (3020F)**
  • Special Coating PP/PTFE/PVDF For corrosive liquids
  • Micron Rating(µ) 0.5, 1, 3, 5, 10, 15, 25, 50, 75*
  • Steam Sterilization 1210C/30 min.

Cross flow membrane filtration is pressure driven technology which is used for to separate/concentrate solids and molecules of colloidal size up to ions. In cross flow technology first the separation of suspended solid particle from inlet stream, For this mostly ceramic membrane is used. This is also called as MICROFILTRATION (MF). For further separation, fractionation and concentration of smaller molecules like protein, salt, sugar, colouring agent etc. Polymeric Spiral membrane is used.

In this system feed is pumped through the channels, inside the channels there is an active membrane layer. The membrane layer separate all the element being bigger than the membrane pores, filtrate is permeate through membrane layers and support. Boundary of formation of cake thickness is control by cross flow of retentate. Cross flow filtration kit consists of microfiltration, ultrafiltrtion combination with nanofiltration, designed to suit the critical requirement of industry specific application right from high end Biotech system to a very low end effluent treatment.

MICROFILT is one of the best leading providers of Cross-Flow Technology in process industry and deliver the Cross-Flow Filtration system which is specially designed according to various process and customer requirement.

Application
  • Clarification of solutions from food , beverages & chemical industry as well as the biotechnology.
  • Biomass and Endotoxin separation from fermentation broth.
  • Used in filtration of highly demanding pharmaceutical, Bulk fermentation Process (antibiotics, food additives, ferments, enzymes) and biopharmaceutical (vaccines) applications.
  • Continuous separation of catalyst from process solution.
  • Used in separation of plasma, antibodies and fractionation of various factors from blood.
  • Recycling of used CIP solutions.
  • Concentration & diafiltration of protein solution, Sugars, sweeteners and derivatives.
  • Purification or fractionating of dissolved substances in aqueous solution.
  • Use in filtration and fractionation of various of Milk and dairy products.
  • FEATURES
  • Recirculation of Retentate hence continuous process.
  • Feed is flow tangential direction thereof Filtration is faster & more efficient & More flexible.
  • Automatic back flush system hence Simple & efficient cleaning procedure & Smooth Filtration.
  • Prevent the formation of cake which give high filtrate recovery.
  • Process feed i.e. retentate remains in the form of mobile slurry (concentrated form) suitable for further processing.
  • Use of ceramic & spiral membrane all these are Chemical & thermal stable, Low trend fouling & Resistance towards various solvent.
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CMDF Filter

  • Outer nominal diameter of Module 304.8 mm(12"), 406.4(16")
  • Effective nominal filtration area (1 cell) 12” OD 0.11 m2 16” OD 0.22 m2
  • 12” OD 0.11 m2
  • 16” OD 0.22 m2
  • Nominal Round sheet size (mm/inch) 202(8”), 222(8.5”), 352(14”), 461(18”), 470(18.5”), 610(24”)
  • Nominal Square sheet size (cms) 20×20, 40×40, 60×60
  • Grade Available 11P, 12P, 13P, 14P, 15P, 16P, 17P, 18P, 19P
  • emperature(Max) 82oC - For Module , 121oC - For Sheet
  • Pressure (Max) 5.1 bar (75 psi)

CMDF filter modules contains advanced cellulose based depth filtration media, designed to retain contaminants by both mechanical entrapment and electrokinetic adsorption. CMDF filter media is composed of high surface area filter aids embedded in a cellulose fiber matrix. The manufacturing process involves forming a filter matrix with an interconnected filtration structure with charged electro-kinetic capture mechanism. This results in porous and tortuous network capable of removing bacteria, particulate, cellular debris and submicron contaminants to a level which mechanical screening alone cannot achieve. Microfilt CMDF Module filter is available in 9 cell, 12 cell, 14 cell, 16 cell and as per customer requirement. Microfilt CMDF series filters are made for a broad field of solid liquid separation applications. The technology is designed for high service life of filter media and equipment. Its high filtration performance, top manufacturing quality and comprehensive set of certificates meet the high standards sensitive applications.

FEATURES

Pre-extracted inorganic filter aid.

Easy-to-install module for rapid change-out, easy to use, reduces labour costs, positive sealing mechanism.

Variety of module sizes and filtration surface areas, Flexible options for all flow requirements.

The advanced manufacturing process control results in very uniform filtration media and consistent lot-to-lot performance.

More than three times the strength of competitive media to withstand multiple steaming and hot water sanitization cycles.

Haze and particle removal even smaller than the mechanical rating alone.

Application
  • Removal of haziness from various chemicals, alcoholic & non alcoholic beverages, Pharmaceuticals, solvents.
  • Biomass removal from the biological preparations.
  • Used in filtration of various enzymes, protein solutions & various Biologicals.
  • Solid/Liquid separations.
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