Other Products / Services #49072

When it comes to injection mould & blow plastic mould materials nothing speeds production like copper alloys. Mipalloy 100's thermal conductivity is almost 10 times greater than tool steels, so it offers faster, more uniform heat dissipation. That means more than 20% shorter cycle times. But speed of production is not the only factor. Current research at western michigan university shows beryllium copper cores exceed most production requirements. For extreme conditions such as long runs of 30% glass-filled nylon, beryllium copper lasts longer than p-20 steel cores. The plastics industry has proven mipalloy 100 as a material of choice for injection moulding & blow moulding applications.

Mipalloy seam welder wheels are the benchmark for quality in the industry. We manufacture forged & fully heat treated seam welder wheels in mipalloy 3zr. Wheels are made in varying thickness from 2 diameter to 28 diameter in proof machined condition or fully machined ready to use. Mipalloy wheels guarantee higher hardness & electrical conductivity resulting in superior performance. Most common sizes are available off the shelf. Most sizes considered non standard are surprisingly available off the shelf at mipalloy. Mipalloy is the largest exporter of seam welder wheels in proof machined & finish machined condition in india.

We are offering continuous casting mould plates.Salient features of mipalloy mould plates mipalloy manufactures chromium zirconium copper in medium frequency induction furnaces in controlled atmospheres preventing the charge to come into any contact with impurities.mipalloy's heat treatment facilities are completely automated using thyristorised furnaces eliminating the chance of any process rejections.mipalloy only uses 99.99% electrolytic copper cathodes as our input raw material. All our raw materials are received from reputed manufacturers with test reports.mipalloy supplies test reports for chemical composition & physical properties along with every supply.mipalloy is the largest exporter of chromium zirconium copper in india. More than 90% of our exports are to highly developed nations like usa.chromium zirconium copper manufactured by mipalloy meets the international specifications like rwma- usa.mipalloy supplies mould plates to various indian ferrous & non ferrous mills like steel authority of india ltd - bhilai, ordnance factory - ambarnath, meta strips ltd- goa, agrawal metal works ltd- rewari, mittal appliances ltd, - indore etc & popular companies all over the world.mipalloy's prices are most competitive in the world.mipalloy has thorough knowledge of the mould plate industry & their quality requirements due to our close association with manufacturers & users of mould plates in india & abroad

Mipalloy is a large manufacturer of short circuit rings for traction motors with exports to usa, canada, germany, uk, spain, italy, switzerland mexico, czech republic, etc. Mipalloy possesses large inventory of extruded & cold drawn chromium zirconium copper rods for rotor bars in long lengths. Mipalloy also has large inventory of forged chromium zirconium copper rings in various sizes. Rings are often manufactured in sizes specific to customer requirements. Mipalloy has complete manufacturing facilities like forging, extrusion, ring rolling, heat treatment, cnc machining etc.

Mipalloy manufactures fully machined plunger tips for die casting in mipalloy 4 2% beryllium copper material. Mipalloy has vast experience & capability to machine a wide variety of plunger tips as per customer's drawing. Mipalloy 4 material has very high hardness in the range of 35-40 hrc. Its higher hardness gives higher service life for these tips. All the plunger tips are accurately machined in house in our advanced state of art cnc machine shop which gives our customers perfect repeatable quality plunger tips.

Mipalloy manufactures MIG WELDING TORCHES AND ACCESSORIES to meet the urgent and ever-growing requirements of the welding industry. We can not only offer you the above torches at most competitive prices but also satisfy you with equally prompt supplies and services. Being in the welding industry for over twenty years now, we have a thorough knowledge of the requirements and the quality requisites of the industry. We believe that you can derive the following advantages by using Mipalloy torches.

This is a brief presentation of the various spot welder cap materials manufactured by Mipalloy and an endeavour to assist the user to select the best type of spot welder cap for his application.It is an accepted norm to adopt cap & shank type of spot welding electrode for large requirements of spot welding internationally. This stems from the inherent advantages of caps which are low cost and higher productivity. Spot welder caps are commonly manufactured by cold heading which results in a double edged advantage of lower material consumption for manufacture (translating into lower costs) and higher mechanical properties like higher hardness, higher tensile strength etc due to intense cold working.

We are the main supplier of this product.

Silver Copper are very useful in applications requiring heatingcooling cycles and rapid response to temperature variation. The addition of silver along with controlled mechanical processing provide the strength and wear resistance needed for these applications.

Tungsten The following list illustrates some of the tungsten applications:Thoriated or Zirconated or rare earth oxide alloyed rod electrodes for inert gas welding (TIG welding electrodes).

Dispersion Strengthened Copper of producers to increase corrosion resistance. The zinc coating has proven to have adverse affects on the performance of the electrodes contributing to premature wear, sticking and increased maintenance and power utilization. As a result, traditional welding with chrome andor chrome zirconium electrodes has become inefficient and costly with considerable production downtime.

Electrical Terminals & Contacts its high electrical conductivity is the preferred material in the design of switches, circuit breakers & disconnectors. Predominantly all current carrying members like terminals,

Bar Stock has inspired us here at Mipalloy to produce special Copper-Alloys for solving the recurring or new problems of the engineering and electrical industries requiring:

Anvil Contact Bars in various sizes in Chromium Copper & Chromium Zirconium Copper material. Anvil contact bars are mainly used in Steel Plants & Rail Coach manufacturing Industries where ends of steel sheets are to be seam welded.Anvil contact bars & flash butt welding dies are being supplied to customers with Ultrasonic testing if required. Mipalloy can supply anvil contact bars & flash butt welder dies up to 1000 kgs. single piece weight.

Spot Welder Cap Tips & Shanks It is an accepted norm to adopt cap & shank type of spot welding electrode for large requirements of spot welding internationally. This stems from the inherent advantages of caps which are low cost and higher productivity.

Spot Welder Screwed Adaptors a hexagonal rod with one side a taper thread to suit gun arm & to ensure leak proof joint & other side is machined to suit either a bent holder, or shank and some times it is made to directly fit a cap tip.

Spot Welder Bent Holders & Gun Arms of extruded bar stock. The final shapes are achieved by cold bending extruded bar stock in closed dies in hydraulic presses.Regular fully machined gun arms manufactured out of castings are also available on request. Short lead times, highest dimensional accuracy , low weight & high strength are characteristics of Mipalloy gun arms.

Stud Welder Collets plunger tips etc. Stud Welder Collets when made out of Mipalloy 4 material has a very high hardness, moderate electrical conductivity & excellent spring properties. These properties contribute to very long service life.

Flexible Shunts & Kickless Cables in any hole pattern or size. The secondary conductor strips are of High Conductivity Copper. Terminal ends can either be deep riveted or solder dipped to allow a more positive current transfer area for improved efficiency.

Tungsten Copper & Silver Ttungsten Electrical contacts is a natural augmentation to its primary business of Chromium Copper & Beryllium Copper. Synergy in application of these materials has now made Mipalloy an undisputed leader in several fields of engineering including electrical, automobile, metallurgy & fabrication.

Nochat Boring Bars are possible depending upon the application. Tools run cooler because of the high thermal conductivity and you can braze directly to tool without affecting its physical properties.

MIG(CO2) Welding Torches and Spares Contact tips for MIG Welding are of improved design, incorporating revolutionary features like screw-less & ergonomic handles, light weight construction, ensuring that the welder has minimum fatigue during welding, thus assuring greater productivity.

Short Circuit rings & Rotor bars for Traction Motors each Short Circuit Ring is checked for Electrical Conductivity & Hardness. The groove on which the rotor bar is brazed is always checked 100% on all rings on a CMM for correct dimensions.

Mipalloy Nomura Plating Company's Nickel plating has high elongation and corrosion resistance. Therefore, it is suitable for the application where Continuous Casting Mould Plates suffer repeated stress by the heat shock and are subjected to corrosive environment.

• This patented TAP-II Coating Technology is an innovative new technology solution for the Steel Industry to reduce the cost of Steel production. This plating is our premium offering and currently the established world leading technology in the line of coated moulds.
• The feature of TAP-II coating is its stable hardness and good wear resistance at high temperatures.
• TAP-II coating when used in a Continuous Casting Mould Plate, forms a protective oxide layer. This protective film possesses high hardness and low kinetic friction.
• The grain size does not increase owing to the high re-crystallization temperature.
• Higher casting speed is possible with TAP-II coated mould plates. The cost of Steel production will be minimised due to the higher casting speed and longer mould life in case of TAP-II coated mould Plates.