Other Products / Services #709986

We are a prevalent Manufacturer and Supplier of Hydro Testing Machine in Maharashtra, India. The testing capability of our machine is enhanced by our experience in automated production line equipment and process automation, resulting in a complete service to the industry. Neptune Systems has the knowledge and expertise to assist the customers. Different forms of leakage testing equipment are available with us including manually loaded test benches to fully automatic leakage testing machines for 100% testing. Test methods include pneumatic leakage testing to hydro testing. 

Features : 

• Quantifiable 
• Fast clean & Dry Easily incorporated into automatic or Manual Line Automatic Pass / Fail limit Automatic Pass / Fail Mark Data Outputs for SPC analysis 
• Areas of Application: Auto Parts Engineering, Pharma, and Food Processing Industries

We are an experienced Manufacturer and Supplier of Fully Automatic Cutting And De Burring Machine in Maharashtra, India. These machines are manufactured by using the finest grade materials and updated techniques in line with the latest industrial standards and norms. We offer them at a highly reasonable rate.

Details :

• By Tool - This machine is used for 16 mm to 52 mm size. It can be directly mounted on the unloading table of the mill and the tube movements will be fully automatic 
• By Brush - For finishing the tube end by using Imported SS brush, brush position will be vertical and horizontally adjustable, with their speed controlled by the inverter tube movement on roller conveyors. For balancing cutting time & deburring time, a buffer is created between cutting & Deburring operations. After Deburring on one end, pipe will be taken on another end for the second side and after completion, it will be collected on O/p stretchable belt collector

We are one of the most sought after Manufacturers and Suppliers of Vision Inspection System in the national Territory. Available with us in numerous specifications, our Machines are of unmatched standards. Apart from this, we also provide tailored solutions for these Machines. Buyers are free to place orders with us, timely deliveries of the same are our topmost priority.

More about Vision Inspection System :

• Neptune systems have arrangement with TEJ controls Thane who are pioneer in vision systems, Vision Inspection Systems uses camera to grab image of the component to be tested, once image is taken Image Processing Algorithms are used to detect any visual flaws in component. Vision Inspection systems can be used for faster and accurate automated visual inspection
• The typical examples of vision inspection systems include automated sorting systems, Automated Optical Inspection (AOI), Automated Optical Measurements (AOM), Pattern Matching, Optical Character Recognition (OCR), Color Inspection or color matching, Go - No Go inspection systems etc.
• We provide vision inspection systems using National Instruments Vision Development Module and we work with various cameras like NI smart camera, fire wire cameras, GigE Cameras, USB cameras
• We listen to your requirements and develop a customized solution which provides you with optimal cost quality and performance. Depending on custom requirements we design system & simulate depending on requirements for any requirements don’t hesitate to ask for demos

We are highly engaged in offering Conveyor System. Our Conveyor System consists of the roller mounting arrangements, where the engine will be placed after the set of operations on each station is moved to the next station by a conveyor. Our Conveyor is for the transformer drying applications, in which the drying oven temperature is 120 degree Celsius continuous. The conveyor completely integrates with the oven timing depending on the temperature & time of drying.

Details : Conveyor manufactured for TATA Automation Ltd for engine Assly purpose, conveyor consists of roller mounting arrangements where engine will be placed after set of operations on each assly station moved to next station by motor driven conveyor Conveyor manufactured for Transfix India Pune is for transformer drying application where in drying oven temperature is 120 degree Celsius continuous, conveyor completely integrated with oven timing depending on temperature & time of drying conveyor speed settable

Owing to a vast experience and profound knowledge, we have emerged as a major Manufacturer and Supplier of Bearing Automation Machine. We carry out our operations from Maharashtra, India. Our offered Bearing Automation machine is well-accredited for its smooth functioning, excellent performance, robust structure, and long working life. We offer it in various specifications, to meet the variegated requirements of our clients. Our Bearing Automation machine is available at a highly reasonable rate.

Details : Neptune Systems designed & developed Custom type Bearing Automation for Rieter India, Machine need to assemble following :

• Inner Bearing
• Outer Plastic Ring
• Main casting Body Sequence of Operations : Pick Inner Bearing Assly with Outer Sub Assly with main Assly After loading Inner bearings on Gravity Chute, Plastic Rings on Stacker & Outer body on Indexing mechanism, operator simply press cycle start button Inner bearing gripper arm picks inner bearing, simultaneously second arm picks outer plastic from stacker places it on assly area, during placing inner bearing by first picking arm it checks whether plastic outer is placed on assly area or not, after detecting plastic ring first picking arm advance for inner bearing insertion, after insertion first pick arm takes home position, Assembled sub assly picked by picking cum main assly arm and place & press it on outer casting body

Another variety that we bring to our valued patrons is Automatic CNC Drilling Machine! Designed with perfection, our Machines offer reliable performance, have longevity and are acquirable in tailored specifications. With us, high rigid & long stroke (upto 300 mm) drill units with compact size, variety of models available for wide range of machining requirements. All you need is to place orders with us, timely deliveries are our topmost priority. 

More about Automatic CNC Drilling Machine : High quality servo motor for feed & precise ball screw designed eliminate feed rate fluctuation of feed speed by drilling forces; less burr generation for through hole drilling and longer tool life, High precision, high efficiency, less space and cost reduction that are Critical for the machining operation can be gained.

Features

• High Quality Drilling : The fluctuation of feed speed is eliminated by the precision  angular bearing  supporting spindle and the high quality ball screw. As the result the generation of burr is reduced and  the tool life is reduced.
• High Rigid Precision Structure : Rigid structure the spindle ball screw and  linear guide making the drill unit body rigid and strong  enough to step  and spot facing and burnishing drill.
• High Efficient Deep Hole Drilling : Coolant centre through  is available for Mechatric series for efficient  deep hole drilling by oil hole drill tool.
• High Flexibility : Spindle rotation is varied by attached inverter. Optimize speeds to adapt to different cutting requirements.
• Adjustable Spindle Nose (Optional) : Please specify the adjustable spindle nose Neptune Systems supply as per requirement.
• Multi job Loading Option/Multi axis operation : More then one job can be loaded for alternate operation /available as per requirement.
• Easy Operation : 5.7" touch panel  type color display makes it easy to make CNC programming and operate even for a beginner operator.
• Data Input System/Other Attachments : Programming consol, Touch panel, computer monitoring software.

Our noteworthy entity is earnestly engaged in manufacturing and supplying Automatic Unloader Machine. We carry out our operations from Pune Maharashtra, India. We thoroughly examine these machines on various parameters, to ensure their flawlessness. We offer our Automatic Unloader Machine at the leading market rate. 

Features : 

• Manual Intervention is limited up to the binding of bundled pipes only
• Matches with the Tube Mill Speed i.e. synchronized with Tube Mill 
• Customized Design Can be made along with cutting, De-Burring & Chamfering 
• Equipment Auto Unloader designed for unloading pipes from induction machine, wherein pipes of different sizes need to be hardened after each heat cycle output jobs get collected on the machine
• Machine needs to heat mainly three sizes of pipes depending on the pipe sizes

We are a well-reputed Manufacturer and Supplier of Automatic Loader Machine in Maharashtra, India. Auto Loader machine is designed for the picking & placing of pipe components. The operator needs to load the components to be machined in gravity chute; picking gripper picks new components and waits for components under machining. After getting cycle completion signal, it picks the finished component from second gripper and places fresh component & releases finish component on o/p conveyor. Autoloader operations are completely an integral part of CNC machine with the proper interlocks

We are an eminent Manufacturer and Supplier of Horizontal Machining Centre in Maharashtra, India. We use thick-walled, fine-grain cast iron for the major structural assemblies (base, headstock, and cross slide). The rigid one-piece machine base casting is designed to yield an excellent static and dynamic performance in addition to the outstanding dampening properties that inhibit thermal deformation and twisting. The box type cross slide ensures that the turret remains rigid and stable even during the most rigorous cycles. We also use the extra wide linear guideways that are strategically spaced to provide an excellent support to the cross slide. Our horizontal machining center is optimum for the low to medium-batch or large parts manufacturing production runs. The design promotes better chip control. The gravity does the work with chips falling effortlessly. We design & manufacture a wide range of HMC, as per the client's requirements. We offer HMC's /VMC's of superior capabilities, at affordable prices.

Neptune Systems have arrangement with Epson Robots which are the industrial robot of choice for super high precision, high speed, high performance, ease of use and overall value. From our 300+ G-Series robots with repeatibilities down to 5 microns to our unique RS-Series SCARA+ robots Epson leads the industry in providing a wide variety of selection for your next SCARA robot application. But our product line only starts with SCARA robots. We offer a complete lineup of SCARA, 6-Axis and Linear Modules and unlike most of our competitors, we also offer a 2 tiered controller approach with our value oriented RC180 Controller and our powerful Industry Leading Open Architecture RC620+ and new RC700A Controllers. Our goal is to provide our customers with the power of choice to select the right robot for their application.
With over 300 models available, Epson G-Series robots provide extreme Power of Choice for our customers. Our G1 Mini SCARA robots have repeatabilities down to 0.005mm and our G20 Heavy Duty SCARA robots can handle extremely heavy payloads (up to 20Kg). Models are available from 175mm to 1000mm in length with Clean/ESD, IP54 or IP65 (dust or washdown) as well as wall, ceiling, and tabletop models available. Also, with our new Max-E work envelope saving design, curved arm options for the G3 and Max-R high performance arm rigidity design, G-Series robots lead the industry in variety, features and performance. Show us your application and chances are we have the right SCARA robot for your next job.
EPSON C8 6-axis robots add more payload, more reach and faster cycle times to the C-Series 6-axis lineup. In addition, EPSON C8 arms have the same unique SlimLine design as the C4 that allows the arms to reach into confined/restricted work spaces from many angles with smooth motion not achievable with competitive models. The SlimLine body and compact wrist of the C8 enables great motion range and less mechanical restrictions making C8 robots the most compact and flexible robots in the market today. And. with the C8, the maximum payload is now up to 8kg. With more payload, more speed more reach with 700, 900 and 1400mm models there are more possibilities, and more applications for EPSON C-Series Robots.

We are highly engrossed in supplying Turnkey Automation Solutions for Industrial Process & Factory Automation for a wide domain spectrum. Our solutions are based upon the knowledge and experience of our experts. Our turnkey solutions span all the phases starting from the concept design to manufacturing, programming and testing, to customer training and commissioning i.e. from concept to commissioning.

Turnkey Project Scope:

• Project management
• Writing the Functional Design Specification (FDS)
• Creation of electromechanical engineering drawings for electrical cabinet, MCC, PCC, Control desk, etc.
• Creation of drawings for field devices, cable tray etc. layouts
• Supply of automation hardware, field devices, sensors, cables, cable trays, installation material, etc.
• Process Software development, HMI, SCADA
• Factory Acceptance Test (FAT)
• Field Installation
• Commissioning of the entire system
• Site Acceptance Test (SAT) / Client Acceptance Test (CAT)
• Client training
• Documentation
• Support Services

Backed by 32 years of experience in the field of process and factory automation, we provide Automation Consultancy Services. Our entity is based in Pune, Maharashtra, India. These services are rendered by our dexterous professionals, who thoroughly adhere to the prescribed industrial standards and norms. We offer these services at the leading market rates.

Consultancy covers :

• Project management
• Selection of the right controls configuration, instruments, and field elements
• Creation of Functional Design Specification
• Selection of the right vendors
• Ensuring the project implementation

We are one of the leading providers of IT Automation Software Development Services. Automation IT provides a bridge between the shop floor (Machines & process) and MIS systems. Automation IT thus makes the data exchange between the shop floor and the top floor a reality. It also provides the individual standalone automation, which cannot be fulfilled by the PLC systems. We integrate automation systems with SAP, ERP or any centralized database like SQL Server. Our application software communicates with the PLC using OPC DA and AE servers, ActiveX controls or dynamic link libraries and stores the data and alarms from the PLC into the database for any time analysis. Our application software can communicate with any third party devices using protocols like Modbus, OPC, and TCP/IP Etc.

Our well-reputed entity is engaged in providing Robotic Design Services. We carry out our business operations from Maharashtra, India. Our offered Robotic Design Services are highly appreciated for their reliability, excellence, and timeliness. It includes the below processing

• Robotic handling operation - Robotic machine tending, palletizing, metal machining and plastic molding etc.
• Robotic welding - Spot welding and arc welding mainly in Automobile industry
• Robotic Assembly Fixing, press a fitting, inserting, disassembly Etc.
• Robotic dispensing - painting, gluing, applying adhesive, sealing, spraying Etc.
• Robotic processing - mechanical, laser and water jet cutting Etc.